Kargo Master 4081S User manual

InstallationGuide
4081S
KargoMaster
RanchoCordova,CA95742
800‐343‐7486
[email protected]
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DATE:_____________
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ForTechnicalSupportCall:800‐343‐7486Monday‐Friday7AM‐4PM(PST) Page1
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InstallationInstructions–4081S
*PLEASEREADALLINSTRUCTIONSANDWARNINGSPRIORTOASSEMBLING,
INSTALLING,ANDUSINGTHISPRODUCT*
Warning
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Alwayscheckforwires,fueltanksandlines,brakelinesandotherimportantvehicle
functionalityitemspriortodrillingandinstallingallproducts.
ToolsNeeded
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1/2”SocketandWrench TapeMeasure
TableofContents 
SprinterPartsList.......................................................................................................................2
18‐40818‐FT‐R1Hardware........................................................................................................3
18‐40818‐S‐R1Hardware..........................................................................................................3
Step2–PrepareExtrusion........................................................................................................4
Step2–LocateMountHoles.....................................................................................................5
Step3–InsertMountRails.....................................................................................................6‐7
Step4–AttachMountBlock.....................................................................................................8
Step5–AttachMountFoot......................................................................................................9
Step6–MountFeettoRack.....................................................................................................10
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BeforeYouBegin
 Readallinstructions.
 Whenmountingtotheroof,placegenerousamountsofE6000tosealtheinteriorofvan
fromtheexteriorelements.E6000willbeintherackassembly.
 Followassemblyinstructionstoassembleandinstallrack.

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InstallationInstructions–4081S
SprinterMountParts
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InstallationInstructions–4081S
18‐40818‐S‐R1
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18‐40818‐FT‐R1
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ForTechnicalSupportCall:800‐343‐7486Monday‐Friday7AM‐4PM(PST) Page4
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InstallationInstructions–4081S
Step1–PrepareExtrusion
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 Slidetwo5/16”x1‐1/4”carriageboltsintoeachrailpiece.

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ForTechnicalSupportCall:800‐343‐7486Monday‐Friday7AM‐4PM(PST) Page5
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InstallationInstructions–4081S
Step2–LocateMountHoles
 Locatethe2rearmostfactorybossesanddrilloutusinga5/16”drillbit.
 Approximately16‐15/16”apartfromeachother.
 Skipthenext2bosses,thendrilltheforward2(@62”and78.5”fromtherearmosthole).
 Someroofheightsandwheelbaseswillvary,yourmountingrailshouldallowfortheracktobe
mountedapproximatelybetween14”to18”fromtherearofthevanandhaveabout40”
betweenthemountingrails.

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ForTechnicalSupportCall:800‐343‐7486Monday‐Friday7AM‐4PM(PST) Page6
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InstallationInstructions–4081S
Step3–AttachMountRails
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 Putrubberpad(B)ontocarriageboltsandalignthemwiththeholesdrilledinpreviousstep.
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 PlaceE6000inbetweenrubberpad
andtheroof.
 Theshorterrailgoestotherearof
thevanwithapproximately6”ofthe
railbehindthecarriagebolt.
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 Boltthroughtheroofusing
previouslyinstalledcarriagebolt,
5/16”fenderwasherand5/16”nyloc
nut.
 BesuretoputE6000aroundthehole
intheroodtoensurenowaterleaks
intovan.
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E6000

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ForTechnicalSupportCall:800‐343‐7486Monday‐Friday7AM‐4PM(PST) Page7
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InstallationInstructions–4081S
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**PICTURESHOWNABOVEDOESNOTSHOWSPACINGBETWEENRAILS**
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 SnugTighten,Butallowmovement.
 Haveapproximately40”inbetween
thefrontandrearrails.Repeaton
driverside.
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ForTechnicalSupportCall:800‐343‐7486Monday‐Friday7AM‐4PM(PST) Page8
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InstallationInstructions–4081S
Step4–AttachMountBlock
 Slidetwo5/16”x3/4"carriageboltsintothetopslotoneachrailpiece.
 Placemountblockontopofeachcarriagebolt.Boltusingthecarriagebolt,two5/16”flat
washersandtwo5/16”nylocnuts.
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 Spacemountblocks71.5”apartforastandardinstallation.
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 Spacemountblocks96”apartforanextendedinstallation.
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 SnugTighten,butallowbracketstomove.

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ForTechnicalSupportCall:800‐343‐7486Monday‐Friday7AM‐4PM(PST) Page9
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InstallationInstructions–4081S
Step5–AttachMountFeet
 Mountshortfeettopreviouslyinstalledmountblocksusingtwo5/16”x3/4"carriagebolts,
two5/16”flatwashersandtwo5/16”nylocnuts.
 Thecarriageboltcanfaceupwardordownwardbasedonpreference.
 Repeatonallfourmountblocks.
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Approximately71.5”apart.
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Approximately96”apart.

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ForTechnicalSupportCall:800‐343‐7486Monday‐Friday7AM‐4PM(PST) Page10
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InstallationInstructions–4081S
Step6–MountFeettoRack
 Determineiftherackisbeingassembledonthevehicleoriftherackwillbeassembledoffthe
vehicleandsetontopofinstalledfeet.
 Ineithercase,boltbowstofeetusing3/8‐16x3/4”hexhead,a3/8”lockwasheranda3/8”
flatwasherinordershown.
 TIGHTEN
GOBACKANDENSUREALLHARDWAREISTIGHT
Yourinstallationisnowcomplete.
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