Kargo Master 40601SH User manual

Installation Guide
40601SH

Instructions –40601SH
Page 1
*PLEASE READ ALL INSTRUCTIONS AND WARNINGS PRIOR TO ASSEMBLING, INSTALLING,
AND USING THIS PRODUCT.*
Warning
Always check for wires, fuel tanks and lines, brake lines and other important vehicle
functionality items prior to drilling and installing all products.
Tools Needed
5/16”, 7/16” Socket and Wrench
5/16” Box Wrench
25/64” Drill Bit
Drill
5/16” Allen Hex Wrench
Plus Nut Installation Tool (P9902)*
#2 Phillips Head Screwdriver
Drill Stop
*Must be purchased seperately.
Before You Begin
Read all instructions prior to assembling or installing any Kargo Master product.
Always locate your installation locations prior to performing any work.
ENSURE SAFETY WHILE INSTALLING OR DRILLING INTO VEHICLE.
Plus Nut Installation Tool Kit P9902 is not included and must be purchased separately.

Instructions –40601SH
Page 2
Parts

Instructions –40601SH
Page 3
Parts (Continued)
Hardware

Instructions –40601SH
Page 4
Latch Assembly Parts

Instructions –40601SH
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Step 1 –Install Door Guide to DS Panel Assembly
Using two #10 x 1/2” pan head screws, secure the door guide to the DS panel assembly. DO NOT
OVERTIGHTEN.
Step 2 –Attach Floor Bracket
Set DS panel assembly and PS panel flat next to each other and both on the floor bracket.
Using four 5/16” x 3/4” flanged hex head bolts
and four 5/16”flanged lock nuts attach floor
bracket to the partition panels.
Snug tighten but allow for movement.

Instructions –40601SH
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Step 3 –Attach Top Panel
Using four 5/16” x 3/4” flanged hex head bolts and four
5/16” flanged lock nuts attach top panel to the partition
panels. Be sure door guide is inside top panel track.
Snug tighten but allow for movement.
Step 4 –Partition Installation Preparation
D-Ring Removal
Remove factory installed D-rings from behind driver side and passenger side seats.
Roof Support Preparation
Press the assembled partition with wings firmly against the B-pillars and the top panel across the roof
support of the van.
Ensure the partition is square and aligned to your liking in relation to the van. Be sure to align the large
slots in the floor bracket with the D-ring holes.

Instructions –40601SH
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Mark onto the B-pillar
and roof support the
location of all the
slots and holes in the
top and sides of the
partition panels.
Ensure this is the location
of where you want the
partition to be installed.
Set partition assembly
aside.
Installing Plus Nuts
DO NOT drill beyond depth of B-pillar or upper installation surface. When installing
hardware through any installation surface, always ensure the area behind the
installation surface is clear of electrical wiring, fuel tank or lines, or any vehicle safety
features.
At each marked location, drill hole using 25/64” drill bit and appropriate sized drill-bit stop collar. If
25/64” drill bit is not available, a 3/8” drill bit can be used, although it may be necessary to tap in plus
nuts.
Screw 1/4” x 2-1/4” hex head bolt through 1/4” flat washer and plus nut installation tool, and then into
plus nut. Knurled end of plus nut tool must be directed away from bolt head and contacting plus nut.
Insert plus nut into hole with plus nut tool attached.
Using the 9/16” box wrench, hold the plus nut tool stationary and then tighten hex head bolt until plus
nut is tightly gripping and does not spin when hex bolt is loosened.
DO NOT overtighten plus nut.

Instructions –40601SH
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Using the 9/16” box wrench, hold the plus nut tool stationary to remove the 1/4” hex head bolt.
Step 5 –Install Partition
Using 1/4” x 1-1/4” hex head bolts, 1/4” lock washers,
and 1/4” flat washers, install partition to B-pillar and
roof support.
Reinstall D-rings through the slots in floor bracket.
HOLD
Sample installation
onto floor shown.

Instructions –40601SH
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Step 6 –Install Lock
Remove #10 screws, #10 internal washer nuts, and latch spacers from latch assembly.
Using four #10 x 3/4” pan head screws, #10 internal washer nuts, and latch spacers, install the center case
to the door as shown. Be sure the center case is oriented as shown with the lock hasp pointed down
and the latch spacers are between the partition and the inner lock assembly.
TIGHTEN.
Using four #10 x 3/8” pan head screws, install
the outer lock cover to the door as shown.
TIGHTEN.
Using two #10 x 3/8” flat head screws,
install the outside locking handle to the
lock cover.
TIGHTEN.

Instructions –40601SH
Push the internal handle onto the square shaft and, using a
5/16” hex wrench, fasten the internal handle to the shaft.
TIGHTEN.
Using two #10 external washer
nuts, LOOSELY attach the
PS striker plate to the
passenger-side door jam.
Adjust the striker plate up or
down until the latch catches
securely.
TIGHTEN.
Using two #10 X 3/8” pan head screws, LOOSELY attach the DS striker plate to the driver-side door jam.
Adjust the striker plate up or down until the latch catches securely.
TIGHTEN.
GO BACK AND TIGHTEN ALL HARDWARE.
INSTALLATION AND ASSEMBLY ARE COMPLETE.
ADJUST
ADJUST
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