Kargo Master 40150 Manual

Instruction Guide
40150
Kargo Master
Rancho Cordova, CA 95742
800-343-7486
[e-mail]
20210624R2
DATE: ______________

Instructions –40150
For Technical Support Call: 800-343-7486, Monday-Friday, 7AM - 4 PM (PST) Page 1
*PLEASE READ ALL INSTRUCTIONS AND WARNINGS PRIOR TO ASSEMBLING,
INSTALLING, AND USING THIS PRODUCT*
Warning
Always check for wires, fuel tanks and lines, brake lines and other important vehicle
functionality items prior to drilling and installing all products.
Tools Needed
Phillips Driver
25/64”Drill Bit
7/16” Socket and Wrench
7/16”, 9/16” Box Wrench
Drill Bit Stop Collar
Drill
Plus Nut Installation Tool (P9902)*
*Sold Separately.
Table of Contents
Parts..................................................................................................................................................................................2
Hardware..........................................................................................................................................................................2
Step 1 –Bolt Drawer Units Together..............................................................................................................................3
Step 2 –Assemble Top Tray............................................................................................................................................4
Step 3 –Assemble Floor Mounts....................................................................................................................................4
Step 4 –Installation into Vehicle ....................................................................................................................................5
Before You Begin
Read all instructions
Ensure safety prior to drilling. USE A DRILL STOP.
Plus Nut Installation Tool Kit (P9902) is not included and must be purchased separately.

Instructions –40150
For Technical Support Call: 800-343-7486, Monday-Friday, 7AM - 4 PM (PST) Page 2
Parts
Hardware

Instructions –40150
For Technical Support Call: 800-343-7486, Monday-Friday, 7AM - 4 PM (PST) Page 3
Step 1 –Bolt Drawer Units Together
Decide if two or three drawer units
will be stacked.
Stack two drawer units on top of
one another.
Place connector brackets so that
the holes from each drawer unit
align with the holes in each
bracket. Place the long end of the
bracket along the side of the
drawer unit and the short end at
the rear.
Screw the bracket into place using
#14 screws.
Tighten and repeat at all locations.

Instructions –40150
For Technical Support Call: 800-343-7486, Monday-Friday, 7AM - 4 PM (PST) Page 4
Step 2 –Assemble Top Tray
On the top-drawer unit, place
the tray so the holes from
both units align. If the holes
do not align, drill through the
top tray and into the drawer
unit using a 1/8” bit in the
desired locations.
Once the top tray is in the
desired location, screw into
place using four #14 screws.
Tighten.
Step 3 –Assemble Floor Mounts
Align and attach the floor mounts with the holes in the side of the bottom drawer unit
using #14 screws as shown. Repeat on both sides.
Tighten.

Instructions –40150
For Technical Support Call: 800-343-7486, Monday-Friday, 7AM - 4 PM (PST) Page 5
Step 4 –Installation into Vehicle
Place the assembled drawer unit into the vehicle in the
desired location. Align and square the unit as necessary.
Mark through the four holes of the floor mounts onto
the floor.
Remove the assembled unit.
BE SURE THE LOCATION MARKED IS A SAFE PLACE TO
DRILL INTO THE FLOOR.
NOTE: If the vehicle has a floor mat, a 1” hole-saw is
recommended to expose the metal floor.
DO NOT drill beyond depth of floor or upper
installation surface. Always check for wires, fuel
tanks and lines, brake lines and other important
vehicle functionality items prior to drilling and
installing all products.

Instructions –40150
For Technical Support Call: 800-343-7486, Monday-Friday, 7AM - 4 PM (PST) Page 6
At each marked location, drill hole using 25/64” drill bit and appropriate sized drill-bit stop
collar. If 25/64” drill bit is not available, a 3/8” drill bit can be used, although it may be
necessary to tap in the plus nuts.
Insert 1/4” x 2-1/4” hex head bolt through 1/4” flat
washer and plus nut installation tool, and then screw
bolt into plus nut. Knurled end of plus nut tool must
be directed away from bolt head and contacting plus
nut.
Insert plus nut into hole with plus nut tool attached.
Using the 9/16” box wrench, hold the plus nut tool
stationary and then tighten hex head bolt until plus nut is tightly gripping and does not spin
when hex bolt is loosened.
DO NOT overtighten plus nut.
Using the 9/16” box wrench, hold plus nut tool stationary to remove the 1/4” hex bolt.
HOLD
Sample
installation
onto floor
shown.

Instructions –40150
For Technical Support Call: 800-343-7486, Monday-Friday, 7AM - 4 PM (PST) Page 7
Place the assembled unit over the installed plus nuts.
Bolt into place using 1/4” x 1” hex head bolt, 1/4" split lock washer and 1/4” flat washer.
Repeat at all four locations.
TIGHTEN.
GO BACK AND ENSURE ALL HARDWARE IS TIGHT.
INSTALLATION IS NOW COMPLETE