Kargo Master 408TC User manual

Installation Guide
408TC
Kargo Master
Rancho Cordova, CA 95742
800-343-7486
[e-mail]
DATE: ______________

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Installation Instructions –408TC
*PLEASE READ ALL INSTRUCTIONS AND WARNINGS PRIOR TO ASSEMBLING,
INSTALLING, AND USING THIS PRODUCT*
Warning
Always check for wires, fuel tanks and lines, brake lines and other important vehicle
functionality items prior to drilling and installing all products.
Tools Needed
13mm Wrench and Socket
1/2” Wrench and Socket
5mm Allen Hex
9/16” Wrench and Socket
Table of Contents
Parts List ................................................................................................................................ 2
Hardware List ......................................................................................................................... 3
Ford Transit Installation
Step 1 Rear Foot Mounting (exclude EXT).............................................................................. 4
130” Wheelbase
Step 2A 130” WB Front Mount ........................................................................................... 5-6
148” Wheelbase
Step 2B 148” WB Front Mount ........................................................................................... 7-8
EXT Installation
Step 3A EXT Rear Foot Mounting .......................................................................................... 9
Step 3B EXT Front Mount .................................................................................................... 10
Installation on Van
Installing Feet to Rack .......................................................................................................... 11
Installing Rack to Van ...................................................................................................... 12-13
Before You Begin
•Read ALL instructions prior to installation.
•Feet mount locations will vary based on size of van and rack type.
*When installing on Ford Transit, be sure to put sealant around exposed threads in roof.
Seal between the roof and the rubber pad.
Put some on the threads of the bolt going into roof*

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Installation Instructions –408TC
Parts

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Installation Instructions –408TC
Hardware

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Installation Instructions –408TC
Ford Transit (EXCLUDING High Roof EXT)
Step 1 - Rear Foot Mounting
•Locate threaded emboss at rear of van. Plugs will need to be removed.
130” Wheel Base
148” Wheel Base
•Mount the rear mount bracket with M8 x 30mm Flat Head bolts. Place rubber pad between
the bracket and the roof of the van. Place the bracket parallel with the length of the van.
•Have the flange on the bracket towards the
outside of the van as shown.
•Passenger side shown, repeat on driver side.
•Be sure to place sealant around the threads
and under the rubber pad to ensure no water
can leak into the cabin of the van.
•Tighten.

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Installation Instructions –408TC
Step 2A –Front Mount on 130” WB (Low/Mid Roof)
•Locate the other threaded emboss at the front of van. Plugs will need to be removed.
•Place the long mount rail with the tall flange
to the center of the van.
•Bolt through the farthest rear slot and the
corresponding front slot in the rail using
M8 x 45mm bolts with lock washers and flat
washers.
•The rail should be offset to the front of the
van.
•The picture shown here is the rear most
mount on the rail.
•Be sure to place sealant around the threads
and under the rubber pad to ensure no water
can leak into the cabin of the van.

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Installation Instructions –408TC
•Passenger side shown, repeat on driver side.
•Snug Tighten

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Installation Instructions –408TC
Step 2B –Front Mount on 148” WB (Low/Mid/High Roof exclude EXT)
•Locate the other threaded emboss at front of van. Plugs will need to be removed
•Place the long mount rail with the tall flange
to the center of the van.
•Bolt through the farthest rear slot and the
corresponding front slot in the rail using
M8 x 45mm bolts with lock washers and flat
washers.
•The rail should be offset to the front of the
van.
•The picture shown here is the rear most
mount on the rail.
•Be sure to place sealant around the threads
and under the rubber pad to ensure no water
can leak into the cabin of the van.

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Installation Instructions –408TC
•Passenger side shown, repeat on driver side.
•Snug Tighten

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Installation Instructions –408TC
Transit 148”Wheelbase, High Roof, EXT
Step 3A- EXT Rear Foot Mounting
•Mount the rear mount bracket with M8 x 30mm Flat Head bolts. Place rubber pad between
the bracket and the roof of the van. Place the bracket parallel with the length of the van.
•Have the flange on the bracket towards the outside of the van as shown.
•Passenger side shown, repeat on driver side.
•Be sure to place sealant around the threads and under the rubber pad to ensure no water can
leak into the cabin of the van.
•Tighten.