Kargo Master 4089P Manual

Kargo Master
Rancho Cordova, CA 95742
800-343-7486
[email protected]
20200225R2 DATE: __________________
Instruction Guide
4089P

Assembly Instructions –4089P
For Technical Support Call: 800-343-7486 Monday-Friday 7AM - 4 PM (PST) Page 1
*PLEASE READ ALL INSTRUCTIONS AND WARNINGS PRIOR TO ASSEMBLING, INSTALLING, AND
USING THIS PRODUCT.*
Warning
Always check for wires, fuel tanks and lines, brake lines and other important vehicle
functionality items prior to drilling and installing all products.
Tools Needed
1/2” Socket and Wrench
9/16” Socket and Wrench
Tape Measure
Table of Contents
Before You Begin..................................................................................................................................................... 1
Parts List................................................................................................................................................................... 2
Hardware 18-4089P ................................................................................................................................................ 2
Step 1 –Find Mount Locations on Roof of Van ..................................................................................................... 3
Step 2 –Install Feet................................................................................................................................................. 4
Step 3 –Measure distance between feet .............................................................................................................. 5
Step 4 –Mount Rack............................................................................................................................................... 5
Before You Begin
Read all instructions.
Use these instructions along with the assembly instructions found with the rack to complete installation.
The 3/8” hardware will be used when installing the rack to the feet.

Assembly Instructions –4089P
For Technical Support Call: 800-343-7486 Monday-Friday 7AM - 4 PM (PST) Page 2
Parts List
Hardware 18-4089P

Assembly Instructions –4089P
For Technical Support Call: 800-343-7486 Monday-Friday 7AM - 4 PM (PST) Page 3
Step 1 –Find Mount Lwwocations on Roof of Van
Locate the mounting studs on the roof of the van. There will be studs protruding on both sides. The
farthest forward and farthest back studs will be used in all applications.
NOTE: The following pictures show on a 159” wheel base, high roof van.
Choose the desired middle crossbar location from the middle four studs, shown below.
Crossbars should be spaced enough for even weight distribution.
An example location for the center cross member is shown below. These instructions use the studs toward
the front of the van.

Assembly Instructions –4089P
For Technical Support Call: 800-343-7486 Monday-Friday 7AM - 4 PM (PST) Page 4
Step 2 –Install Feet
Place foot and mount bracket over the stud protruding from the roof in the orientation shown below.
Bolt through the foot and the mount bracket using a 5/16" x 1-1/2” carriage bolt, a 5/16" flat washer, and a
5/16” lock nut as shown.
Tighten, but allow some movement until the rack is placed onto the feet. DO NOT over-tighten.
Repeat a total of 6 times.

Assembly Instructions –4089P
For Technical Support Call: 800-343-7486 Monday-Friday 7AM - 4 PM (PST) Page 5
Step 3 –Measure distance between feet
Measure the distance between the feet mounted in the previous step.
Write these dimensions down to assist when assembling the rack. Using the distance measured, align the
crossbars with the feet.
Tighten snugly, but do not over-tighten.
Step 4 –Mount Rack
Place the assembled rack on top of the previously installed feet.
Bolt the crossbars to the feet using 3/8” x 3/4” hex head bolts, 3/8” split lock washers, and 3/8” flat
washers. (Picture of feet may vary, but installation is the same.)
ENSURE ALL HARDWARE IS TIGHT
YOUR INSTALLATION IS NOW COMPLETE.