Kargo Master 4A824 Manual

Kargo Master
Rancho Cordova, CA 95742
800-343-7486
[e-mail]
20201215R1 DATE: ________________
Instruction Guide
4A824

Instructions –4A824
For Technical Support Call: 800-343-7486 Monday-Friday 7AM - 4 PM (PST) Page 1
*PLEASE READ ALL INSTRUCTIONS AND WARNINGS PRIOR TO ASSEMBLING, INSTALLING,
AND USING THIS PRODUCT.*
Warning
ALWAYS SECURE ALL PAYLOADS AND LADDERS PRIOR TO TRANSPORT OR MOVING
VEHICLE.
Tools Needed
1/2” Socket and Wrench
1/2” Box Wrench
Table of Contents
Parts .................................................................................................................................................................. 2
Hardware .......................................................................................................................................................... 2
Step 1 –Assemble Foot Assemblies.................................................................................................................. 3
Step 2 –Attach Foot Assemblies ...................................................................................................................... 4
Step 3 –Attach End Stops................................................................................................................................. 5
Step 4 –Install Rack to Vehicle ......................................................................................................................... 6
Before You Begin
Read all instructions prior to assembling or installing any Kargo Master product.
Always locate your installation locations prior to performing any work.
ENSURE SAFETY WHILE INSTALLING ONTO VEHICLE.

Instructions –4A824
For Technical Support Call: 800-343-7486 Monday-Friday 7AM - 4 PM (PST) Page 2
Parts
Hardware

Instructions –4A824
For Technical Support Call: 800-343-7486 Monday-Friday 7AM - 4 PM (PST) Page 3
DO NOT EXCEED MANUFACTURERS WEIGHT CAPACITY FOR ROOF.
Step 1 –Assemble Foot Assemblies
Insert gutter clamp through the gutter foot rectangular slots as shown.
LOOSELY bolt the gutter clamp to the gutter foot using a 5/16” x 1-1/4” carriage bolt, 5/16” flat washer,
and 5/16” lock nut. DO NOT tighten.
Repeat for remaining gutter clamps and gutter feet.

Instructions –4A824
For Technical Support Call: 800-343-7486 Monday-Friday 7AM - 4 PM (PST) Page 4
Step 2 –Attach Foot Assemblies
Using a 5/16”-18 x 1” hex head bolt, 5/16” lock washer, and 5/16” flat washer, loosely bolt a mounting
plate to a foot assembly. The press nuts on the mounting plate face up. DO NOT TIGHTEN.
Repeat for remaining mounting plate and foot assembly.
Slide an assembled foot assembly onto the
crossbar with the slanted face facing outward.
Loosely tighten allowing for movement.
Repeat for opposite side of cross bar.

Instructions –4A824
For Technical Support Call: 800-343-7486 Monday-Friday 7AM - 4 PM (PST) Page 5
Step 3 –Attach End Stops
Using a 5/16”-18 x 1” hex head bolt, 5/16” lock washer,
and 5/16” flat washer, loosely bolt a slider plate to an end
stop. The press nuts on the slider plate face up. DO NOT
TIGHTEN.
Repeat for remaining end stop.
Slide an assembled end stop onto a crossbar with the angled flanges facing outward until slider plate
aligns with end of crossbar. Be sure to insert slider plate so it cannot rotate.
TIGHTEN hardware securing end stop to end of crossbar.
Repeat for opposite side of cross bar.


Instructions –4A824
For Technical Support Call: 800-343-7486 Monday-Friday 7AM - 4 PM (PST) Page 6
Step 4 –Install Rack to Vehicle
Set crossbar assembly on vehicle. Be sure feet are inside rain channel on roof and clips are outside
vehicles roof rain gutter.
Center feet and rack to vehicle.
While squeezing the clip and foot to each
side of vehicles roof rain gutter, tighten
5/16” lock nut until foot is securely
fastened to vehicle.
Tighten hardware connecting foot to
crossbar.
Repeat for opposite side of vehicle.
GO BACK AND TIGHTEN ALL HARDWARE.
INSTALLATION AND ASSEMBLY ARE COMPLETE.
SQUEEZE
TIGHTEN
SQUEEZE
CENTER RACK AND FEET TO VEHICLE