Kargo Master 40680 User manual

ProMasterCityTopPillarMount(1) TCTopMountingBracket(2) TCBottomMountPlate(2)
ProMasterCityTopPanel(1) NV200/CityExpressTopMountPanel
40680TransitConnect/NV200/CityExpress/ProMasterCityWirePartition
TopWirePanel(1) BottomWirePanel(1)
BottomMountPanel(1) TransitConnectTopAngle(1)

Tools Needed Installation Kit
8' Tape Measure (e)
1/4" Socket 1/4" End Wrench Qty 4 -
5/16" Socket 5/16" End Wrench 5/16" -20 x 0.75" L Carriage Bolt
(f)
Qty 6 -
Hardware Pack 3/8" x 1" OD Nylon Spacer
(g)
(a) Qty 8 -
Qty 12 - 5/16" Flat Washer
5/16" x 0.75" Button Head Bolt (h)
Qty 4 -
(b) 5/16" Nylock Nut
Qty 8 - (i)
1/4" Nylock Nut Qty 4 -
5/16" Lock Washer
(c) (j)
Qty 8 - Qty 4 -
1/4" Flat Washer M8 x 45mm Hex Head Bolt
(d) (k)
Qty 8 - Qty 4 -
1/4"-20 x 0.75" L Carriage Bolt Hex Head Screw
5/16" - 20 x 1.25"
(r) (l)
Qty 12 - Qty 4 -
5/16" Nylock Nut Hex head self Threading Screw
5/16" - 20 x 0.75"
(s) (m)
Qty 12 - Qty 2 -
5/16" Flat Washer M6 x 25mm Hex Head Bolt
(n)
Qty 2 -
1/4" x 0.625" L Carriage Bolt
(o)
Qty 4 -
1/4" Flat Washer
(p)
Qty 2 -
1/4" Nylock Nut
(q)
Qty 2 -
1/4" Lock Washer
40680 Hardware List
Philp Head Screw Driver
For TECHNICAL SUPPORT Call: 800-343-7486 Monday - Friday 7:00 A.M. to 4:00 P.M (PST)


1

Step1‐AllVehicleModels
Bolt“BottomPanel”to“MiddlePanel”and“UpperPanel”using5/16”x3/4”ButtonHeadbolts(a)withflatwashers(s)
andnylocnuts(r)asshown,DONOTFULLYTIGHTENatthispoint.










(a)
(s)
(r)


2

Step2‐2014andNewerTransitConnectONLY.
SkiptoStep6forNV200/CityExpress
SkiptoStep9forProMasterCity
Bolt“BottomMountPlate”tothe“PartitionAssy.”Using5/16”x3/4”Carriagebolts(d)withflatwashers(c)andnyloc
nuts(b)fromthebottomasshownsotheheadoftheboltisagainstthefloormat.



Step3‐2014andNewerTransitConnect

Bolt“TopMountingAngle”tothetopofthe“PartitionAssy.”Withtheanglegoingdownandtothefrontofthevan,
using¼”x3/4”Carriagebolts(d)withflatwashers(c)andnylocnuts(b)asshown.










(b)
(c)
(d)
(f)


3





 



Nowattachthe“UpperMountBrackets”pointingtotherearofthevanusing¼”x3/4”Carriagebolts(d)withflat
washers(c)andnylocnuts(b)asshown.
















(b)
(c)
(d)


4

Step4‐2014andNewerTransitConnect
Removefactoryfoaminsertsfromaboveslidingsidedoorandfactory“D”ringsfromthefloor.PlacePartitioninthevan
andlineupthe“UpperMountingBrackets”asshown.Use5/16”x3/4”(l)SelfTappingScrewsinexistingholesasshown.

Step5‐2014andNewerTransitConnect
Nowputthe3/8”nylonspacer(f)wherethefactory“D”ringwasandslidethepartitionintoplace.Usingthefactory
hardware,boltthebottomofthepartitionassemblyinplace(boltshownisforreference).Youcannowgothroughand
tightenallthehardware.Theinstallationiscomplete.

















5


Step6‐NV200/ChevyCityExpressONLY

SkiptoStep9forProMasterCity

Attach“NVTopMountingPanel”asshownusing¼”x3/4”Carriagebolts(d)withflatwashers(c)andnylocnuts(b)as
shown.






6

Step7‐NV200/ChevyCityExpress
Removerearheadlinerfastenersandfactory“D”rings.PlacePartitionAssemblyinvan,lineupthe“TopMountPanel”
withtheholesintheheadlinerwhereyouremovedthefasteners.Looselyinserta5/16”x1¼”selftappingscrew(k)in
oneofthesideholes.
Usethenylonspacersforthecenter2holesbetweenthe“TopMountPanel”andtheheadliner(youcanputthemunder
theheadlinerforabetterappearance)andstarttheother3x5/16”x1¼”selftappingscrews.DONOTTIGHTENfully
untilyougetthebottomboltsstarted.






7

Step8‐NV200/ChevyCityExpress
Lineupthe“BottomMountPanel”withtheouterholesthatyouremovedthe“D”ringsfrom,thiswilltellyouwherethe
centeronesarelocated.Cutholesinthemattoexposethecenter2mountingholesandremovethefactoryhardware.
Placethenylonspacers(f)underthe“PartitionAssembly”andinstallthe4xM8x45MMbolts(j)withlockwahsers(i)and
flatwashers(g).Youcannowtightenthetopfirst,andthenthebottom.Theinstallationiscomplete.




























8

Step9ProMasterCityONLY
Attachthe“TopPCPanel”asshownusing¼”x5/8”Carriagebolts(n)withflatwashers(o)andnylocknuts(p).

Step10ProMasterCity
Attachthe“TopPCPillarMount”usingM6x25MMbolts(m)withlockwashers(q)andflatwasher(o)asshown.Theroof
iscutawayforclarity.



9




Step11ProMasterCity
Removethefrontfactory“D”ringsandset“40680“assemblyintoplaceandattachthe“ProMasterCityTopPanel”to
the“ProMasterCityTopPillarMount”asshownusing¼”x5/8”Carriagebolts(n)withflatwashers(o)andnylocknuts(p)
asshown(boltsmaygotheotherdirectionifperfered).



10




Step12ProMasterCity
Nowalignthebottomouterslotswiththefactory“D”ringholesandre‐installthe“D”ringsasshown.Youcannow
attachthe“SideBrackets”forextrastiffnessifdesired.TheProMasterCityhasfactorythreadedholesbehindtheplastic.
BesuretotightenALLthefastenersatthispoint,youarenowfinished.


