Kasco LED3C11 Manual

LED3C11, LED6C11
WaterGlow Composite Lighting
Operation & Maintenance Manual
800 Deere Rd. Prescott, WI 54021 • 715-262-4488 • [email protected] • www.kascomarine.com
Document number 884012

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Contents
Safety �����������������������������������������������������������������������������������������2
Parts Included�����������������������������������������������������������������������������3
Mounting Instructions �����������������������������������������������������������������4
Alternate Mounting Instructions��������������������������������������������������7
Maintenance Recommendations������������������������������������������������8
Warranty �������������������������������������������������������������������������������������8
Repair�����������������������������������������������������������������������������������������9
Non-Warranty Repairs����������������������������������������������������������������9
Troubleshooting Tips ���������������������������������������������������������������� 10
Replacement Parts��������������������������������������������������������������������11
Repair Contact Form ���������������������������������������������������������������� 13
SAFETY
Please read and follow these important instructions to help ensure your safety and the quality performance of your Kasco equipment�
• LEDC11 kit is 120Vac and MUST be plugged into a GFCI protected receptacle or GFCI protected eld terminal connections.
• LEDC11 xtures MUST be properly submerged (approximately halfway) to avoid overheating; insufcient submersion or opera-
tion out of water will damage xtures and void warranty.
• Use caution when dealing with any electrical and/or moving equipment.
• Under NO CIRCUMSTANCES should anyone enter the water with the electrical equipment plugged in and/or in operation.
• Kasco WaterGlow lighting kits are intended for use with a Listed control panel having a GFCI protected receptacle, or eld wiring
terminals and disconnect switch, or a timer with a disconnect for use with a GFCI receptacle. They are intended to be mounted on
a oating fountain or aerator for use in a natural or man-made body of water to comply with NEC Article 682.
• Kasco WaterGlow lighting kits have not been evaluated for use in swimming pools, spas or stationary fountains.
• Use extreme caution around water, especially cold water, as in spring, fall, and winter, which poses a hazard in and of itself.
• NEVER lift or drag the equipment by the power cords. If you need to pull the unit to the side of the pond, use the anchoring ropes.
• Do not use boats that tip easily for lighting kit installation and follow all boating safety rules and regulations, including wearing a
PFD (Personal Flotation Device). Do not use waders in deep ponds/lakes or ponds/lakes with drop-offs, drastic slopes, or soft
bottom material�
• For more information regarding your control panel instructions, refer to your equipment owner’s manual. A control panel must be
installed a minimum of 5 feet (3m in Canada) from the body of water unless separated from the body of water by a fence, wall, or
other permanent barrier that will make the unit inaccessible to persons in the water� A complete list of control panels can be found
in the Accessories section of kascomarine�com�

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Alternative Mounting Method
PARTS INCLUDED
Fig. 1
*Double quantities for 6-light kit
ID Description Quantity Part #
A Lens cap 3 345551
BColored lens kit (4 colors) 1345559
CLEDC11 xture 3 345500
D Cord connector O-ring 3 345035
E10-32 thumb nut 6 345043
F #10 split lock washer 6 771037
G Bracket O-ring 6 345008
HBracket, clip 3 345007
I10-32 x 1/2” hex screw 6 345042
J Snap-on light clip 3 361445
K1/4”-20 x 1-3/8” hex bolt 3 584692
L1/4” at washer 3 258476
M1/4” split lock washer 3 840537
N1/4”-20 nut 3 840536
OCable tie (not pictured) 3 415038
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B
A
MOUNTING INSTRUCTIONS
1� Attach the bracket (H) to the light xture (C) by tting the head of the 10-32 x 1/2’’ hex screw (I) into the tabs on each side of the
xture. Place one bracket O-ring (G), one #10 lock washer (F), and one thumb nut (E) on each #10 screw outside the bracket.
Tighten the thumb screws on each side hand tight only. Repeat this step for all xtures.
2� (Optional) If you want to use one of the color choices instead of the standard soft white light, peel the protective lining from both
sides of the colored lens (B) of your choice. Place the lens inside the lens cap (A) making sure the 3 aps are holding the lens in
place. Repeat this step for all lens caps. Continue to Step 3.
No gap
Flaps behind lens
Fig. 2
Fig. 3
Fig. 4
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3. (Optional) Place lens caps over the light xture (C) as shown. Ensure the cap is seated all the way down onto the xture housing.
Make sure the xture and lens are clean before installing the lens cap. Repeat for all xtures.
4. Slide bracket into the top ange on the snap-on clip (J) until it clicks into place and is secure.
• Note: For 1/2, 3/4, & 1HP AF units, use alternate hardware instead of the snap-on light clip, following the directions
on page 7�
Fig. 5 Fig. 6
Fig. 7 Fig. 8
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5� After attaching the unit to the oat according to fountain/aerator instructions, push the clips into recesses on oat until you hear an
audible click indicating the xture is secure.
Ensure clip is
fully seated on oat
6. Repeat for remaining xtures, spacing evenly around the oat. Adjust the angle of the lights if desired, being sure to use the same
angle for all xtures. Cable ties can be used to attach xture cords to oat to decrease play and ensure protection. Cable tie (O)
light kit power cord to oat opposite the fountain power cord for balance and to prevent damage from the fountain. Upon installa-
tion of the assembled unit, connect the light kit to a eld-installed GFCI protected outlet and timer. Remember: LEDC11 xtures
MUST be properly submerged (approximately halfway) to avoid overheating.
Secure light kit power
cord to oat using
suppiled cable ties.
Fig. 9
Fig. 10
Fig. 11
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ALTERNATE MOUNTING INSTRUCTIONS
For J/VFX units:
Included with the light kit is optional hardware for use instead of the snap-on light clip. Assemble parts K, L, M, and N as shown in the
diagram below and tighten until secure. 7/16’’ socket and wrench required.
For 1/2, 3/4, & 1HP AF units:
Use alternate hardware instead of the snap-on light clip, following the directions above and continuing to step 6 on page 6.
For Large Surface Aerator units:
Supplementary hardware is required in order to mount RGBC5 light xtures to a large (2HP+) surface aerator. Use the additional hard-
ware kit (P/N 840303 for 3 light xtures or 840306 for 6 light xtures).
These kits are sold separately� Contact Kasco Marine at sales@kascomarine�com or your local distributor for order information�
Fig. 12
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Warranty Policy
Warranty period: LED3C11, LED6C11 = 3 year Limited Warranty:
Kasco® Marine, Inc. warrants this Light Kit to be free from de-
fects in material or workmanship under normal use and service.
The Kasco Marine, Inc. obligation under this warranty is limited
to replacing or repairing free of charge any defective part within
the warranty period from the date of shipment� Customer shall
pay shipping charges for returning the unit to Kasco�
THIS WARRANTY IS IN LIEU OF ANY OTHER WARRANTIES,
EXPRESSED OR IMPLIED, AND ANY OTHER OBLIGATION
OR LIABILITY WHATEVER ON THE PART OF KASCO MA-
RINE, INC. AND IN NO EVENT SHALL KASCO MARINE, INC.
BE LIABLE FOR ANY SPECIAL OR CONSEQUENTIAL DAM-
AGES�
Warranty is void if:
• The Light Kit is not maintained properly according to the
Maintenance Recommendations supplied in this Manual�
• The lights, control box, or power cord are altered in any
way from original shipment� Cuts in the power cord are not
covered under warranty.
• The Light Kit is damaged by unauthorized tampering.
Warranty Claim Procedure:
The best method for establishing warranty period is by keeping
your original receipt and registering the equipment online at
kascomarine�com under the Warranty Information section�
Once warranty coverage has been established, the light kit may
be sent to Kasco Marine or any Kasco Authorized Repair Center
for evaluation and repair.
WARRANTYMAINTENANCE RECOMMENDATIONS
Under NO CIRCUMSTANCE should anyone enter the water
while a fountain is operating�
The following maintenance procedures can be utilized to ensure
many years of quality performance from your Kasco fountain and
light kit and reduce the need for more costly repair work� Note
that the LED xtures are sealed and do not require any mainte-
nance other than cleaning. Do not attempt to open light xtures,
as this will void the warranty.
PROPER INSTALLATION: Installation of the LED light xtures
on aerating fountain units with the mounting brackets oriented as
shown will ensure proper submersion of the light xtures. Each
xture must be partially submerged in order for lights to operate
properly. Other applications for these xtures must provide at
least the same submersion to properly cool the xture. Operat-
ing the xtures out of water will damage the LED and void
warranty. Proper installation of Kasco equipment will include
a power source with ground fault protection� The control panel
included with the equipment has built-in ground fault protection
for both the fountain and the lighting kit� Ground fault interrupters
are a safety feature that can also alert you to electrical leaks in
the equipment. If you have repeat, consistent trips of the ground
fault device, the equipment should be disconnected and removed
from the water� The power cord should be inspected for dam-
age and you should contact your distributor or contact Kasco
Marine at 715-262-4488 or [email protected] for further
instructions� A complete list of control panels can be found in the
Accessories section of kascomarine�com�
OBSERVATION: Operating equipment should be observed on a
regular basis (daily, if possible) for any reduction or variation in
performance. If a change in performance is observed, the equip-
ment should be disconnected from power and inspected�
WINTER STORAGE: In regions where there is signicant freez-
ing in the wintertime, the light kit should be removed from the
water to protect it from the expansion pressure of ice. Storage
over winter is best in a location that is out of the sun and cool, but
above 32° F.
CLEANING: Light kits should be removed from the water at least
once per year (at the end of the season in cold climates) to clean
the exterior of the system. The light xture surfaces dissipate
heat into the water, and any algae, calcium, or other build-up
will become an insulator that blocks heat transfer and may lead
to overheating and damage. Keeping the lenses clean will also
ensure the brightest light possible�
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Kasco Marine
800 Deere Road
Prescott, WI 54021
Contact Us
Phone: [phone]
Fax: [phone]
www.kascomarine.com
[email protected]
NON-WARRANTY REPAIRS
Most failed equipment can be repaired at substantially lower
costs than replacement with new� If your light kit requires repair
and is no longer covered under warranty, please contact Kasco
Marine or your local distributor for available options. Please ship
according to the instructions above.
• Kasco Marine does estimates on repairs at the request of
the customer� The request for estimate should be included
in the letter that accompanies the returned unit and must
include a daytime phone number and/or e-mail address� We
will contact the customer with a total after the unit has been
evaluated, but before the work is performed.
• All estimates that are rejected for repair will be destroyed
unless otherwise directed by the customer. Rejected
equipment can be returned at the customer’s expense for
shipping and handling charges�
Billing:
All non-warranty repairs will be returned and billed to the cus-
tomer unless otherwise directed� Kasco Marine accepts Visa
and MasterCard credit card payments� Kasco Marine will call for
credit card information upon completion of the estimate at the
customer’s request.
Please see the Product Support section of kascomarine�com
for more information about warranty and repairs� Contact Kasco
Marine at the number above or [email protected] for ad-
ditional information and your closest Authorized Repair Center.
REPAIR
Note: The LED light xtures are sealed and do not require any
physical maintenance other than cleaning�
Any required repairs must be performed by Kasco Marine� Any
alterations or changes made to Kasco units by an unauthorized
source will void the warranty. This includes tampering with the
unit, power cord, and/or control box.
A physical Kasco Repair Form must be included with any equip-
ment sent to Kasco or an Authorized Repair Center. This form
can be found under the Product Support section of kascomarine�
com. If no Repair Form is available, include your name and
physical address for return delivery of the repaired Light Kit and
a daytime phone number and/or e-mail address for correspon-
dence regarding the warranty claim�
Note: Visually inspect the power cord for any cuts, rodent
chews, etc. to determine if it should be included in the repair
shipment� The cord may be needed by the shop to diagnose the
failure�
Once warranty coverage has been established, the equipment
may be sent to any Kasco Authorized Repair Center or to Kasco
at:
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TROUBLESHOOTING TIPS
The following is provided to help diagnose a probable source of trouble. It is a guideline only and may not show all causes for all problems. For
additional troubleshooting help, contact your local distributor or visit kascomarine�com for additional guidance. Note: you may need to refer to your
owner’s manual that was provided with your fountain for additional control panel settings and adjustments.
“My light kit is installed and wired but will not turn on.”
Ensure control panel is connected to the electrical circuit. Verify circuit breakers, timers, and/or interlock switches are turned on and functional. Refer
to your owner’s manual that was provided with the fountain.
It may not be dark enough for the photo eye on the control panel to activate.
• Kasco C-25, C-85, and C-95 control panels have a photo eye on the left side of the enclosure exterior. This photo eye measures ambient light.
To activate, the photo eye must not measure any ambient light for at least several minutes. Covering the photo eye with black electrical tape will
activate the photo eye for testing.
• C-25 control panel: The C-25 timer must be turned on (fountain operating) to allow the light circuit to energize.
• C-85, or C-95 control panel with GFCI outlet and photo eye control: The fountain timer must be turned on (fountain operating) to allow the
light circuit to energize. While the photo eye is covered, the GFCI outlet can be reset if tripped.
The timer may not be set properly�
• C-85, or C-95 control panel (and all 3phase fountain control panels) with terminal connections and timer control for light kit: The control panel
has a second timer for controlling the lights (no photo eye). Ensure the light timer is set to operate the lights. The timer has a built-in Hand-Off-
Auto switch. Ensure the switch is set properly. Ensure the fountain is turned on. The light timer will not energize the light kit unless the fountain
circuit is energized.
The GFCI may be tripped�
• C-25 control panel: Reset the GFCI. If the GFCI does not reset it could be a ground fault in the fountain wiring, or the light kit wiring. Unplug
both the fountain and light kit and reset the GFCI. If it resets, plug fountain then light kit back in and see which one trips the GFCI. If the GFCI
does not reset with both unplugged, then the GFCI may be defective.
• C-85, or C-95 control panel with GFCI outlet and photo eye control: To reset the GFCI outlet the fountain timer must be turned on, and the photo
eye must be activated. (Black electrical tape can be wrapped around the photo eye to activate it.) Once these are on, the GFCI reset button can
be pressed. (Unplug the light kit prior.) Plug the light kit in and see if it operates. If the GFCI trips again then the light kit may be damaged. If the
GFCI does not reset (with light kit unplugged) then it may be defective, or the photo eye is not activated to send power to the outlet.
• C-85, or C-95 control panel with terminal connections and timer control for light kit: For panels with a GFCB (ground fault circuit breaker) and
timer-controlled lights, simply reset the two-pole breaker. This will turn the fountain and light kit back on if the timers are set to on. If it trips
again, disconnect the light kit from the terminals and reset. WARNING! You must turn off power to the panel before disconnecting any wiring
from the terminals. If the breaker trips with the light kit disconnected, then disconnect the fountain as well and reset. If the breaker continues to
trip it may be a defective GFCB. If the breaker resets, then reconnect the fountain then the light kit to see which one trips the GFCB.
• 3phase fountain control panels: 3phase fountain panels have a ground fault sensing module that will trip if either the light kit or fountain has a
ground fault. To reset the module, simply press the reset button in the panel. This will turn the fountain and light kit back on if the timers are set
to on. If it trips again, disconnect the light kit from the terminals and reset. WARNING! You must turn off power to the panel before disconnect-
ing any wiring from the terminals. If the GFI module trips with the light kit disconnected, then disconnect the fountain as well and reset. If the
GFI module continues to trip it may be a defective module or an internal wiring issue with the panel. If the module resets, then reconnect the
fountain then the light kit to see which one trips the module�
“My lights work, but they are not as bright as they were when rst installed.”
Dirty lenses may be to blame�
• Turn off power to the control panel and disconnect power cords to the fountain and the light kit� Bring the fountain to the shore and inspect the
light kit lenses. Over time, algae growth and hard water deposits on the lenses can block light output. Clean the lenses with a soft brush and the
light should be bright again�
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REPAIR CONTACT FORM
• Kasco requires that all equipment sent for repair MUST be accompanied by this form and marked to Repairs attention�
• Kasco is NOT responsible for shipping damage accrued in return shipment�
• It is the responsibility of the customer to ship and pay freight to Kasco�
Note: Contact Information should be that of the person or company to contact for repair information.
Company name
Contact name
First name Last name
Address
Street
City
State
ZIP code
Phone number
Primary Alternate
Email address
Preferred method of contact
(circle) Phone Email
Purchase order number
Additional product information
Serial Number Cord Length
Additional notes
for repair technician:
Kasco Marine
800 Deere Road
Prescott, WI 54021
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