Kasco WaterGlow LED4C11 Manual

LED4C11
WaterGlow Composite Lighting – Universal
Operation & Maintenance Manual
800 Deere Rd. Prescott, WI 54021 • 715-262-4488 • [email protected] • www.kascomarine.com
Document number 884014

LED4C11 UNIVERSAL COMPOSITE LIGHTING MANUAL
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Contents
Caution ���������������������������������������������������������������������������������������2
Parts Included�����������������������������������������������������������������������������3
Universal Mounting Instructions �������������������������������������������������4
Maintenance Recommendations������������������������������������������������7
Warranty �������������������������������������������������������������������������������������7
Repair�����������������������������������������������������������������������������������������8
Non-Warranty Repairs����������������������������������������������������������������8
Repair Contact Form ���������������������������������������������������������������� 10
CAUTIONCAUTION
Please read and follow these important instructions to help ensure your safety and the quality performance of your Kasco equipment�
• LEDC11 kit is 120Vac and MUST be plugged into a GFCI protected receptacle or GFCI protected eld terminal connections.
• LEDC11 xtures MUST be properly submerged (approximately halfway) to avoid overheating; insufcient submersion or opera-
tion out of water will damage xtures and void warranty.
• Use caution when dealing with any electrical and/or moving equipment�
• Under NO CIRCUMSTANCES should anyone enter the water with the electrical equipment plugged in and/or in operation.
• Kasco WaterGlow lighting kits are intended for use with a Listed control panel having a GFCI protected receptacle, or eld wiring
terminals and disconnect switch, or a timer with a disconnect for use with a GFCI receptacle� They are intended to be mounted on
a oating fountain or aerator for use in a natural or man-made body of water to comply with NEC Article 682.
• Kasco WaterGlow lighting kits have not been evaluated for use in swimming pools, spas or stationary fountains�
• Use extreme caution around water, especially cold water, as in spring, fall, and winter, which poses a hazard in and of itself.
• NEVER lift or drag the equipment by the power cords� If you need to pull the unit to the side of the pond, use the anchoring ropes�
• Do not use boats that tip easily for lighting kit installation and follow all boating safety rules and regulations, including wearing a
PFD (Personal Flotation Device). Do not use waders in deep ponds/lakes or ponds/lakes with drop-offs, drastic slopes, or soft
bottom material�
• For more information regarding your control panel instructions, refer to your equipment owner’s manual. A control panel must be
installed a minimum of 5 feet (3m in Canada) from the body of water unless separated from the body of water by a fence, wall, or
other permanent barrier that will make the unit inaccessible to persons in the water. A complete list of control panels can be found
in the Accessories section of kascomarine�com�
• Warning: When using the universal mounting bracket assembly, ensure the WaterGlow xtures are mounted properly to provide
cooling of the xture. Typically, the bottom half of the xture should be submerged. Recheck the xture elevation with the fountain/
aerator in operation. Assembly to your fountain/aerator oat will be as illustrated on the next page. Make adjustment to the xture
elevation to ensure the xture is properly submerged when the fountain/aerator is in operation.
• Many fountain/aerator oats will drop lower in the water when running.

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PARTS INCLUDED
Fig. 1
ID Description Qty Part Number
ALens cap 4 345551
BColored lens kit (4 colors) 1345559
CLEDC11 xture 4345500
D Cord connector O-ring 4 345035
E10-32 thumb nut 8 345043
F #10 split lock washer 8 771037
G Bracket O-ring 8 345008
H Composite light bracket 4 345007
I10-32 x 1/2” hex screw 8 345042
J1/4”-20 x 1-3/8” hex screw 4584692
K1/4”, 5/8 O.D. at washer 4258476
L1/4”-20 split lock washer 12 840537
M1/4”-20 nut 8 840536
NCable tie (not shown) 8 415038
Universal Mounting Hardware
O Universal mounting bracket 4 345060
P1/4”-20 x 3/4” hex screw 4840539
Q1/4” fender washer 4 144114
R1/4”-20 x 2-1/2” hex screw 4345048
Universal Mounting Hardware
Fig. 1
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B
A
UNIVERSAL MOUNTING INSTRUCTIONS
1� Attach the bracket (H) to the light xture (C) by tting the head of the 10-32 x 1/2’’ hex screw (I) into the tabs on each side of the
xture. Place one bracket O-ring (G), one #10 lock washer (F), and one thumb nut (E) on each #10 screw outside the bracket.
Tighten the thumb screws on each side hand tight only. Repeat this step for all xtures.
2� (Optional) If you want to use one of the color choices instead of the standard soft white light, peel the protective lining from both
sides of the colored lens (B) of your choice. Place the lens inside the lens cap (A) making sure the 3 aps are holding the lens in
place. Repeat this step for all lens caps. Continue to Step 3.
No gap
Flaps behind lens
Fig. 2
Fig. 3
Fig. 4
Note: Determine whether the Universal mount
bracket works better in a horizontal or vertical
conguration for your application (see page 6)
before attaching the composite light bracket
to the xture. Some congurations require the
composite light bracket to be ipped from what
is pictured here�
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3. (Optional) Place lens caps over the light xture (C) as shown. Ensure the cap is seated all the way down onto the xture housing,
as shown in Figure 6. Make sure the xture and lens are clean before installing the lens cap. Repeat for all xtures.
Fig. 5
Fig. 6
4� Assemble parts J, K, L, and M as shown in Figure 7 to secure the xture to the
oat and tighten until secure.
• 7/16’’ socket and wrench required.
Fig. 7
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Hardware is provided for basic installation. Check your installation to ensure you have the correct hardware. Additional hardware may
be included, or you may need to purchase it if your installation varies from the diagrams below�
For vertical bracket mounting, use the hard-
ware shown in Figure 9 to fasten the two
brackets together. Then use your existing oat
screws through the slot in the Universal brack-
et to secure it�
5� Use 1/4”-20 x 3/4” hex screws (P), at washers (K), lock
washers (L), and hex nuts (M) as shown in Figure 8 to
secure each composite light brackets (H) to the Univer-
sal mounting brackets (O).
Use 1/4”-20 x 3/4” hex screws (R), fender washers (Q),
lock washers (L), and hex nut (M) to secure the Univer-
sal bracket to the oat.
• Note: Composite light bracket (H) needs to be
ipped upside down for horizontal mounting.
Fig. 8
Fig. 9
6. Repeat for remaining xtures, spacing evenly around the oat. Adjust the angle of the lights using thumb nuts if desired, being
sure to use the same angle for all xtures. Cable ties can be used to attach the xture cords to oat, decrease play, and ensure
protection. Cable-tie the light kit power cord to the oat opposite the fountain power cord for balance and to prevent damage from
the fountain. Remember: LEDC11 xtures MUST be properly submerged (approximately halfway) to avoid overheating.
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Warranty Policy
Warranty period: LED4C11 = 2 year Limited Warranty: Kasco®
Marine, Inc� warrants this Light Kit to be free from defects in ma-
terial or workmanship under normal use and service� The Kasco
Marine, Inc� obligation under this warranty is limited to replacing
or repairing free of charge any defective part within the warranty
period from the date of shipment� Customer shall pay shipping
charges for returning the unit to Kasco�
THIS WARRANTY IS IN LIEU OF ANY OTHER WARRANTIES,
EXPRESSED OR IMPLIED, AND ANY OTHER OBLIGATION
OR LIABILITY WHATEVER ON THE PART OF KASCO MA-
RINE, INC. AND IN NO EVENT SHALL KASCO MARINE, INC.
BE LIABLE FOR ANY SPECIAL OR CONSEQUENTIAL DAM-
AGES.
Warranty is void if:
• The Light Kit is not maintained properly according to the
Maintenance Recommendations supplied in this Manual�
• The lights, control box, or power cord are altered in any
way from original shipment� Cuts in the power cord are not
covered under warranty�
• The Light Kit is damaged by unauthorized tampering.
Warranty Claim Procedure:
The best method for establishing warranty period is by keeping
your original receipt and registering the equipment online at
kascomarine�com under the Warranty Information section�
Once warranty coverage has been established, the light kit may
be sent to Kasco Marine or any Kasco Authorized Repair Center
for evaluation and repair�
WARRANTYMAINTENANCE RECOMMENDATIONS
Under NO CIRCUMSTANCE should anyone enter the water
while a fountain is operating�
The following maintenance procedures can be utilized to ensure
many years of quality performance from your Kasco fountain and
light kit and reduce the need for more costly repair work� Note
that the LED xtures are sealed and do not require any mainte-
nance other than cleaning. Do not attempt to open light xtures,
as this will void the warranty�
PROPER INSTALLATION: Installation of the LED light xtures
on aerating fountain units with the mounting brackets oriented as
shown will ensure proper submersion of the light xtures. Each
xture must be partially submerged in order for lights to operate
properly. Other applications for these xtures must provide at
least the same submersion to properly cool the xture. Operating
the xtures out of water will damage the LED and void war-
ranty. Proper installation of Kasco equipment will include a power
source with ground fault protection. A complete list of control
panels can be found in the Accessories section of kascomarine�
com�
OBSERVATION: Operating equipment should be observed on a
regular basis (daily, if possible) for any reduction or variation in
performance� If a change in performance is observed, the equip-
ment should be disconnected from power and inspected�
WINTER STORAGE: In regions where there is signicant freez-
ing in the wintertime, the light kit should be removed from the
water to protect it from the expansion pressure of ice. Storage
over winter is best in a location that is out of the sun and cool, but
above 32° F.
CLEANING: Light kits should be removed from the water at least
once per year (at the end of the season in cold climates) to clean
the exterior of the system. The light xture surfaces dissipate
heat into the water, and any algae, calcium, or other build-up
will become an insulator that blocks heat transfer and may lead
to overheating and damage� Keeping the lenses clean will also
ensure the brightest light possible�
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Kasco Marine
800 Deere Road
Prescott, WI 54021
Contact Us
Phone: [phone]
Fax: [phone]
www.kascomarine.com
[email protected]
NON-WARRANTY REPAIRS
Most failed equipment can be repaired at substantially lower
costs than replacement with new� If your light kit requires repair
and is no longer covered under warranty, please contact Kasco
Marine or your local distributor for available options� Please ship
according to the instructions above�
• Kasco Marine does estimates on repairs at the request of
the customer� The request for estimate should be included
in the letter that accompanies the returned unit and must
include a daytime phone number and/or e-mail address� We
will contact the customer with a total after the unit has been
evaluated, but before the work is performed�
• All estimates that are rejected for repair will be destroyed
unless otherwise directed by the customer. Rejected
equipment can be returned at the customer’s expense for
shipping and handling charges�
Billing:
All non-warranty repairs will be returned and billed to the cus-
tomer unless otherwise directed� Kasco Marine accepts Visa
and MasterCard credit card payments� Kasco Marine will call for
credit card information upon completion of the estimate at the
customer’s request�
Please see the Product Support section of kascomarine�com
for more information about warranty and repairs� Contact Kasco
Marine at the number above or sales@kascomarine�com for ad-
ditional information and your closest Authorized Repair Center.
REPAIR
Note: The LED light xtures are sealed and do not require any
physical maintenance other than cleaning�
Any required repairs must be performed by Kasco Marine. Any
alterations or changes made to Kasco units by an unauthorized
source will void the warranty� This includes tampering with the
unit, power cord, and/or control box.
A physical Kasco Repair Form must be included with any equip-
ment sent to Kasco or an Authorized Repair Center. This form
can be found under the Product Support section of kascomarine�
com� If no Repair Form is available, include your name and
physical address for return delivery of the repaired Light Kit and
a daytime phone number and/or e-mail address for correspon-
dence regarding the warranty claim�
Note: Visually inspect the power cord for any cuts, rodent
chews, etc� to determine if it should be included in the repair
shipment� The cord may be needed by the shop to diagnose the
failure�
Once warranty coverage has been established, the equipment
may be sent to any Kasco Authorized Repair Center or to Kasco
at:
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REPAIR CONTACT FORM
• Kasco requires that all equipment sent for repair MUST be accompanied by this form and marked to Repairs attention�
• Kasco is NOT responsible for shipping damage accrued in return shipment�
• It is the responsibility of the customer to ship and pay freight to Kasco�
Note: Contact Information should be that of the person or company to contact for repair information�
Company name
Contact name
First name Last name
Address
Street
City
State
ZIP code
Phone number
Primary Alternate
Email address
Preferred method of contact
(circle) Phone Email
Purchase order number
Additional product information
Serial Number Cord Length
Additional notes
for repair technician:
Kasco Marine
800 Deere Road
Prescott, WI 54021
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