KaVo K-Control 4960 User manual

Instructions for use
K-Control 4960,4965,4970
Always be on the safe side.

Distributed by:
KaVo Dental GmbH
Bismarckring 39
D-88400 Biberach
Tel. [phone]
Fax [phone]
Manufacturer:
Kaltenbach & Voigt GmbH
Bismarckring 39
D-88400 Biberach
www.kavo.com

Table of contents
1 User instructions ........................................................................................................................................ 3
1.1 User guide ....................................................................................................................................... 3
1.1.1 Abbreviations ...................................................................................................................... 3
1.1.2 Symbols .............................................................................................................................. 3
1.1.3 Target group ....................................................................................................................... 3
1.2 Service ............................................................................................................................................ 4
1.3 Warranty terms and conditions ........................................................................................................ 4
1.4 Transportation and storage ............................................................................................................. 4
1.4.1 Currently valid packaging regulations ................................................................................ 4
1.4.2 Damage in transit ............................................................................................................... 5
1.4.3 Information on the packaging: Storage and transportation ................................................ 6
2 Safety ........................................................................................................................................................ 7
2.1 Description of safety instructions ..................................................................................................... 7
2.1.1 Warning symbol .................................................................................................................. 7
2.1.2 Structure ............................................................................................................................. 7
2.1.3 Description of hazard levels ............................................................................................... 7
2.2 Safety instructions ........................................................................................................................... 7
2.2.1 General ............................................................................................................................... 7
2.2.2 Product-specific .................................................................................................................. 8
2.3 Purpose – Intended use ................................................................................................................. 9
2.3.1 General ............................................................................................................................... 9
2.3.2 Product-specific ................................................................................................................ 10
3 Product description .................................................................................................................................. 11
3.1 Knee control unit K-Control 4960 .................................................................................................. 11
3.2 Tabletop control unit K-Control 4965 ............................................................................................. 12
3.3 Foot control unit K-Control 4970 ................................................................................................... 13
3.4 Rating plates ................................................................................................................................. 13
3.5 Technical Specifications ................................................................................................................ 14
3.6 Scope of delivery ........................................................................................................................... 16
4 First use ................................................................................................................................................... 17
4.1 Combination control unit–handpiece ............................................................................................. 17
4.2 Rated voltage – rated frequency ................................................................................................... 18
4.2.1 Electrical connection ........................................................................................................ 18
4.2.2 Voltage adjustment ........................................................................................................... 18
4.3 Location ......................................................................................................................................... 18
4.3.1 Knee control unit K-Control 4960 ..................................................................................... 18
4.3.2 Foot control unit K-Control 4970 ...................................................................................... 19
4.3.3 Tabletop control unit K-Control 4965 ................................................................................ 20
5 Operation ................................................................................................................................................. 22
5.1 Operating the knee control and tabletop control ........................................................................... 22
5.1.1 Setting the speed limit ...................................................................................................... 22
5.1.2 Setting direction of rotation ............................................................................................... 22
5.1.3 Setting speed with knee control unit ................................................................................. 22
5.1.4 Setting speed with tabletop control unit ........................................................................... 23
5.2 Operating the foot control unit ...................................................................................................... 23
5.2.1 Setting the speed limit ...................................................................................................... 23
5.2.2 Setting the rotational direction .......................................................................................... 23
Instructions for use K-Control 4960,4965,4970
Table of contents
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5.2.3 Setting the speed ............................................................................................................. 24
6 Troubleshooting ....................................................................................................................................... 25
7 Accessories ............................................................................................................................................. 26
8 Declaration of conformity ......................................................................................................................... 27
9 Replacement parts .................................................................................................................................. 28
9.1 Knee control unit K-Control 4960 .................................................................................................. 28
9.2 Tabletop control unit K-Control 4965 ............................................................................................. 29
9.3 Foot control unit K-Control 4970 ................................................................................................... 30
Instructions for use K-Control 4960,4965,4970
Table of contents
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1 User instructions
1.1 User guide
Requirement
Read these instructions prior to first use to avoid misuse and prevent damage.
1.1.1 Abbreviations
Abbre‐
viation
Explanation
IfU Instructions for Use
CI Care instructions
AI Assembly instructions
TI Technician's instructions
SC Safety checks
IEC International Electrotechnical Commission
RI Repair instructions
EMC Electromagnetic compatibility
PI Processing instructions
1.1.2 Symbols
Important information for users and service technicians
CE mark (European Community). A product with this mark complies with
the requirements of the relevant EC directives, i.e. the standards appli‐
cable in Europe.
Action request
Follow the instructions for use!
Refer to the chapter on Safety/Warning symbol
Device ON, turned on
Device OFF, disconnection from the power supply
1.1.3 Target group
This document is for dental technicians and laboratory personnel.
Instructions for use K-Control 4960,4965,4970
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1.2 Service
Service hotline:
[phone]
[email protected]
Please indicate the product serial number in all requests.
Additional information can be obtained at: www.kavo.com
1.3 Warranty terms and conditions
Within the scope of the applicable KaVo delivery and payment conditions, KaVo
guarantees proper function, absence of defects in material and workmanship for a
period of 12 months from the date of purchase as confirmed by the salesperson.
In case of justified complaints, KaVo will honour its warranty with a free replace‐
ment or repair.
The warranty does not cover defects and their consequences that arose or may
have arisen due to natural wear, improper handling, cleaning or maintenance,
non-compliance with operating, maintenance or connection instructions, corro‐
sion, contaminated media supply or chemical or electrical influences deemed ab‐
normal or impermissible in accordance with factory specifications.
The warranty does not usually cover lamps, light conductors made of glass and
glass fibres, glassware, rubber parts and the colourfastness of plastic parts.
The warranty expires if defects or their consequences could possibly have arisen
because the product has been modified or changed. Warranty claims can only be
asserted when they are immediately reported to KaVo in writing.
This notification must be accompanied by a copy of the invoice or delivery note on
which the manufacturing number is clearly visible. In addition to the guaranty, the
statutory warranty claims of the purchaser also apply with a warranty period of 12
months.
1.4 Transportation and storage
1.4.1 Currently valid packaging regulations
Note
Only valid for the Federal Republic of Germany.
Properly dispose of and recycle the sales packaging, in accordance with the rele‐
vant packaging regulations, employing waste management or recycling compa‐
nies that run a comprehensive return system. KaVo has licensed its sales pack‐
aging in accordance with this directive. Please conform with the regional, public
waste-disposal system regulations.
Instructions for use K-Control 4960,4965,4970
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1.4.2 Damage in transit
In Germany
If the packaging is visibly damaged on delivery, please proceed as follows:
1. The recipient of the package must record the loss or damage on the delivery
receipt. The recipient and the representative of the shipping company must
sign this delivery receipt.
2. Leave the product and packaging in the condition in which you received it.
3. Do not use the product.
4. Report the damage to the shipping company.
5. Report the damage to KaVo.
6. You must contact KaVo before returning a damaged product.
7. Send the signed delivery receipt to KaVo.
If the product is damaged but there was no discernable damage to the packaging
upon delivery, proceed as follows:
1. Report the damage to the shipping company immediately and no later than 7
days after delivery.
2. Report the damage to KaVo.
3. Leave the product and packaging in the condition in which you received it.
4. Do not use a damaged product.
Note
Failure on the part of the recipient to comply with any of the above obligations
will mean that the damage will be considered to have arisen following delivery (in
accordance with ADSp. Art. 28).
Outside Germany
Note
KaVo is not liable for damage arising from transportation.
Immediately inspect the delivery after receipt!
If the packaging is visibly damaged on delivery, please proceed as follows:
1. The recipient of the package must record the loss or damage on the delivery
receipt. The recipient and the representative of the shipping company must
sign this delivery receipt.
Without this evidence, the recipient will not be able to assert a claim for dam‐
ages against the shipping company.
2. Leave the product and packaging in the condition in which you received it.
3. Do not use the product.
If the product is damaged but there was no discernable damage to the packaging
upon delivery, proceed as follows:
1. Report any damage to the shipping company either immediately or no later
than 7 days after delivery.
2. Leave the product and packaging in the condition in which you received it.
3. Do not use a damaged product.
Instructions for use K-Control 4960,4965,4970
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Note
Failure on the part of the recipient to comply with one of the above obligations
will mean that the damage will be considered to have arisen following delivery (in
accordance with CMR law, Chapter 5, Art. 30).
1.4.3 Information on the packaging: Storage and transportation
Note
Please keep the packaging in case you need to return the product for servicing
or repair.
The symbols printed on the outside are for transportation and storage, and have
the following meaning:
Transport upright with the arrows pointing upwards!
Fragile - protect against impact!
Protect from moisture!
Permissible stacking load
Temperature range
Humidity
Air pressure
Instructions for use K-Control 4960,4965,4970
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2 Safety
2.1 Description of safety instructions
2.1.1 Warning symbol
Warning symbol
2.1.2 Structure
DANGER
The introduction describes the type and source of the hazard.
This section describes the potential consequences of non-observance.
▶The optional step includes necessary measures for hazard prevention.
2.1.3 Description of hazard levels
Safety instructions with three hazard levels are used in this document to prevent
personal and property damage.
CAUTION
CAUTION
indicates a hazardous situation that can cause damage to property or mild to
moderate injuries.
WARNING
WARNING
indicates a hazardous situation that can cause death or serious injury.
DANGER
DANGER
indicates a hazardous situation that can directly cause death or serious injury.
2.2 Safety instructions
2.2.1 General
Note
Only competent and trained personnel may use the product!
Instructions for use K-Control 4960,4965,4970
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Each time before using the device, the qualified user shall ensure that the device
is functionally safe and in a proper condition.
CAUTION
Improper product maintenance or repair.
Damage to product.
▶Repair and servicing work on the electronic part of the unit may be done only
by skilled staff or by technicians trained by KaVo.
▶Only use original KaVo spare parts!
Users have a duty to:
▪ Only use equipment that is operating correctly
▪ Protect themselves and others against hazards.
Authorized to repair and service the KaVo product:
▪ Technicians with appropriate product training from KaVo branches
▪ Technicians of authorized dealers specially trained by KaVo
KaVo does not accept responsibility for damage caused by:
▪ External influences, poor media quality or faulty installation.
▪ The use of incorrect information.
▪ Repair work carried out incorrectly.
Note
Any waste which is generated must be recycled or disposed of in a manner
which is safe both for people and for the environment. This must be done in strict
compliance with all applicable national regulations.
Questions on proper disposal of the KaVo product can be answered by the KaVo
branch.
2.2.2 Product-specific
WARNING
Injury or damage from damaged functional parts.
If functional parts are damaged, it can cause additional damage or personal in‐
jury.
▶If functional parts are damaged: discontinue your work and repair the
damage nor notify service technician!
▶Check the electrode lines and accessories for damage to the insulation.
CAUTION
Damage due to liquids
Faults on electric components.
▶Protect product openings from penetration of liquids.
▶Remove liquids from the inside of the device.
Instructions for use K-Control 4960,4965,4970
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CAUTION
Premature wear and malfunctions from improper servicing and care.
Reduced product life.
▶Perform regular proper care and maintenance!
2.3 Purpose – Intended use
2.3.1 General
Note
Only competent and trained personnel may use the product!
This product has only been approved for use indoors.
This KaVo product has been designed solely for dental technology, industrial and
trade applications. Any other type of use is not allowed.
"Proper use" includes following all the instructions for use and ensuring that all in‐
spections and service tasks are performed.
During use, national legal regulations must be observed, in particular:
▪ the applicable health and safety regulations
▪ the applicable accident prevention regulations
Each time before using the device, the qualified user shall ensure that the device
is functionally safe and in a proper condition.
Disposal of electronic and electrical devices
Note
According to EC directive 2002/96 concerning used electrical and electronic de‐
vices, this product is subject to the cited directive and must be disposed of ac‐
cordingly within Europe.
For more information, please contact KaVo (www.kavo.com) or your dental sup‐
plier.
For final disposal, contact:
Instructions for use K-Control 4960,4965,4970
2 Safety | 2.3 Purpose – Intended use
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Germany
To return an electrical device, proceed as follows:
1. At the homepage www.enretec.de of enretec GmbH, you can download a form
for a disposal request under the menu item eom, or you can use it as an online
request.
2. Fill out the request with the corresponding information, and send it as an on‐
line request or by fax [phone]) to enretec GmbH.
The following avenues are also available for questions and for initiating a dis‐
posal request:
Telephone: [phone]
E-mail: [email protected] and
Post: enretec GmbH, eomRECYCLING Department
Kanalstraße 17
16727 Velten
3. Yourmovabledevice will be picked up in your practice, and yourpermanently
installedunit will be picked up at the curb at your address on the agreed dead‐
line.
The owner or user of the device will bear the costs for disassembly, transpor‐
tation and packaging.
International (EU)
For country-specific information on disposal, contact your dental supplier.
International
2.3.2 Product-specific
CAUTION
Unsuitable speed.
Damage to the product.
Problems processing selected material
▶Check the speed setting each time you turn on the unit!
Instructions for use K-Control 4960,4965,4970
2 Safety | 2.3 Purpose – Intended use
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3 Product description
3.1 Knee control unit K-Control 4960
Knee control unit K-Control 4960
① "Speed" switch ⑦ Fuse holder with voltage adjustment
② Knee switching plate ⑧ Motor socket (4-pin)
③ Mains switch ⑨ Starter socket for pedal switch (5-
pin)
④ "Rotational direction" button (coun‐
terclockwise limited to max. of 5,000
rpm)
⑩ Mounting rail
⑤ "Speed limit" button ⑪ Control cable jack (connection to
the dust extractor)
⑥ Display (shows speed and error
number)
Instructions for use K-Control 4960,4965,4970
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3.2 Tabletop control unit K-Control 4965
K-Control tabletop control unit 4965
① "Speed" switch ⑥ Fuse holder with voltage adjustment
② Mains switch ⑦ Motor socket (4-pin)
③ "Rotational direction" button (coun‐
terclockwise limited to max. of 5,000
rpm)
⑧ Starter socket (5-pin)
④ "Speed limit" button ⑨ pedal switch)
⑤ Display (shows speed and error
number)
⑩ Control cable jack (connection to
the dust extractor)
Instructions for use K-Control 4960,4965,4970
3 Product description | 3.2 Tabletop control unit K-Control 4965
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3.3 Foot control unit K-Control 4970
Foot control unit K-Control 4970
① "Functional fault" LED ④ "Speed limit" switch
② "Rotational direction" switch (coun‐
terclockwise speed limited to max.
of 5,000 rpm)
⑤ Foot lever
③ Starter socket for pedal switch (5-
pin)
⑥ Motor socket (4-pin)
3.4 Rating plates
Rating plate knee control unit K-Control 4960
Rating plate tabletop control unit K-Control 4965
Rating plate foot control unit K-Control 4970
Instructions for use K-Control 4960,4965,4970
3 Product description | 3.3 Foot control unit K-Control 4970
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Type Device type
SN Year of manufacture – serial number
REF Material number
GS mark
CE mark
VDE mark
CSA mark
Disposal instructions see also: Intended use
Operating mode
Follow instructions for use
3.5 Technical Specifications
Width 95 mm
Depth 280 mm
Height 235 mm
Weight 3,000 g
Width 95 mm
Depth 280 mm
Height 235 mm
Weight 3,000 g
Nominal voltages
Voltage range 100 to 240 V AC, 50 to 60 Hz
Rated power max. 220 W
Overvoltage category II
Line voltage fluctuations < ± 10 %
Speed range CW rotation
K5 motor handpiece 1,000 - 35,000 rpm
K9 motor handpiece 1,000 - 25,000 rpm
K10 motor handpiece 1,000 - 40,000 rpm
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K11 motor handpiece 1,000 - 40,000 rpm
K12 motor handpiece 1,000 - 50,000 rpm
K-ERGOgrip 1,000 - 50,000 rpm
K-POWERgrip 1,000 - 50,000 rpm
SF motor handpiece 5,000 - 60,000 rpm
K-ERGOgrip 50,000 rpm
K5, K9, K10, K11, K12, SF, K-Power-
grip
limited to approx. 5,000 rpm
Exposure mode
Maximum duty time 2 minutes/ON
Cooling time 8 minutes/OFF
Permissible ambient temperature range +5 °C to +40 °C
Permissible to max. relative humidity 80 % (non-condensing)
Degree of soiling 2
Air pressure 700 hPa to 1060 hPa
Max. elevation 2000 m above sea level
Transportation and storage conditions
Temperature range: -20°C to +70°C
Relative humidity: 5% to 95% (non-condensing)
Air pressure: 700 hPa to 1060 hPa
Note
Relay output and control output for the dust extraction system:
Equipment may only be connected that is compliant with DIN EN 61010-1!
Instructions for use K-Control 4960,4965,4970
3 Product description | 3.5 Technical Specifications
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3.6 Scope of delivery
▪ Knee control unit K-Control 4960:
– Knee control unit
– Mains cable
– Instructions for use
▪ Tabletop control unit K-Control 4965
– Tabletop control
– Mains cable
– Instructions for use
▪ Foot control unit K-Control 4970
– Foot control unit
– Mains cable
– Instructions for use
Instructions for use K-Control 4960,4965,4970
3 Product description | 3.6 Scope of delivery
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4 First use
Note
Prior to start-up, very cold products must be heated to a temperature of
Heat to 20°C to 25°C. Avoid condensation.
Note
Opening the chuck will lock the handpiece; in the event of unintentional opera‐
tion, the control will switch to error mode.
The combination of the control unit and handpiece must be approved by KaVo.
Note
Do not cover the air vent.
4.1 Combination control unit–handpiece
Instructions for use K-Control 4960,4965,4970
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In connection with the control units K-Control 4960 ①, 4965 ② and 4970 ③, the
following handpieces can be operated:
▪ K-POWERgrip 4944
▪ K5plus 4910
▪ K5plus 4911
▪ K9 4930
▪ K9 950
▪ K9 955
▪ K9 960
▪ K9 970
▪ K9 4930
▪ K10 4950
▪ K11 4990
▪ K12 4940
▪ K-ERGOgrip 4944
4.2 Rated voltage – rated frequency
4.2.1 Electrical connection
▶ Test whether rated voltage and rated frequency comply with specifications on
the rating plate.
4.2.2 Voltage adjustment
▶ Take out the fuse holder ①.
Remove instrument holder ③ with fuse ②.
▶ Turn instrument holder ③ until required rated voltage is visible in the sight
window ④ of the fuse holder ①.
4.3 Location
4.3.1 Knee control unit K-Control 4960
▶ Drill holes for the mounting bracket on the side of the enclosure.
Instructions for use K-Control 4960,4965,4970
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