KBL megaSun 4000 Super Power User manual

Operating Instructions
KBL 4000/4500
BA_4000-4500_US_F (0307)

2
Operation and Service KBL 4000/4500
Only original spare parts – especially tubes and burners – have to
be used, otherwise operating authorization and terms of guarantee
will become invalid.
Printed in Germany
© Copyright 2006 KBL AG
This documentation covers only products manufactured by KBL
AG.
This documentation must not be duplicated, photocopied,
translated or stored on any electronic medium or in a machine-
readable form, neither in whole or in part, without prior written
consent by KBL AG.
KBL AG
Ringstraße 24-26 · 56307 Dernbach · Germany
fon +49(0)2689.9426-0 · Fax [phone]
Copyright and Trademark

3
Operation and Service KBL 4000/4500
Table of content
1. General safety - Exposure schedule - Service..................................................4
2 Operating during the tanning session...............................................................7
2.1. Operating panel.....................................................................................................................7
2.2. Functions...............................................................................................................................8
2.3. Hints for studio operators ....................................................................................................10
3. Maintenance of the unit.....................................................................................11
3.1. Cleaning and care ............................................................................................................... 11
3.2. Dismantling the acrylic panes.............................................................................................. 11
3.3. Filter panes .........................................................................................................................14
3.4. Tubes and facial tanners .....................................................................................................16
3.5. Removing the burners .........................................................................................................17
3.6. Unit lighting..........................................................................................................................18
3.7. Canopy drive .......................................................................................................................20
3.8. Filter mats............................................................................................................................21
3.9. Cooling and exhaust air.......................................................................................................22
3.10. Air-conditioning unit.............................................................................................................24
3.11. Condensate pump ...............................................................................................................25
4. Technical data ....................................................................................................26
4.1. Data that is common to all unit models................................................................................26
4.2. Views...................................................................................................................................27
4.3. KBL 4000/4500 Ultra Power - inductive...............................................................................27
5. Wiring diagrams.................................................................................................28
5.1. Mains voltage ......................................................................................................................28
5.2. Audio signal.........................................................................................................................29
5.3 External Timer .....................................................................................................................30
5.4 Using T-MAX timer ..............................................................................................................30
6. Service mode - inductive ..................................................................................32
6.1. Service level I - inductive.....................................................................................................33
6.2. Service level II - inductive....................................................................................................33
7. Service Mode CPI...............................................................................................34
7.1. General information and structure.......................................................................................34
7.2. Structure of the menus on service level I and II CPI ...........................................................36
7.3. Service level I - CPI.............................................................................................................37
7.4. Service level II - CPI............................................................................................................41
7.5. Error messages ...................................................................................................................42
8. Tanning instructions .........................................................................................43
8.1. General tanning instructions ...............................................................................................43

4
Operation and Service KBL 4000/4500
1. General safety - Exposure schedule - Service
Please observe the following safety information:
Tanning times
Timer
Disconnecting
Facial tanners
Technical parame-
ters
Mechanical parts
Cleaning
Never exceed the recommended duration of a tanning session.
See Section 8 Tanning Instructions
This device must be operated with an external timer that is
in compliance with UL 917. The maximum tanning time must
not be exceeded.
Before opening the unit switch off the fuses to disconnect the
system from the voltage supply!
Do not operate the tanning system if a filter pane is defective.
Section 3.3 Filter panes
The data indicated in the tanning schemes are based on the
assumption that both tubes and burners are replaced at regular
intervals.Sere Section 3.4 Tubes and facial tanners
With regard to tube replacement remember to reset the control
and the working hour counter of the tubes.
See Section: 6.1 Service level I in inductive mode
The canopy drive has to be serviced regularly with each tube re-
placement.This includes the replacement of the drive rope after
3,000 hours of operation.
See Section 3.7 Canopy drive
Do not use any cleansing agents other than the ones approved
by KBL AG.
See Section 3.1 Cleaning and care

5
Operation and Service KBL 4000/4500
This device may be used only by persons
over 18 years (local law may differ) and is
intended to be used by only one person at
a time. Lie down on the bench in a straight
position and with physical contact to the
bench.
CAUTION:EXPOSURE POSITIONS
OT HER T HAN S PEC IFI ED MA Y
RESULT IN OVEREXPOSURE AND
ARE NOT RECOMMENDED.
Tanning normally begins after one to two
exposures and maximizes after one to four
(1-4) weeks of exposure following the
recommended schedule for your skin type.
Wear protective eyewear.
Eyewear: AHK GmbH, No. 600545
This product is in conformity with
performance standards for sunlamp
products under No. 21 CFR 1040.20.
This appliance is intended to be used with
the following lamps:
Canopy: megaLine 1862 R 160W
Bench: megaLine 1803 R 120W
Facial units: me gaLin e HP 500
For replacement lamps, eyewear or parts
please contact:
KBL America Inc.
1324 Washington Avenue
ST. Louis, MO 63103, USA
DO NOT REMOVE THIS LABEL
Read the instruction booklet before using tanning system
RECOMMENDED EXPOSURE SCHEDULE
First three sessions should be at 48 hour intervals.
Followed by the gradual increasing of exposure
times until maximum tanning has occurred
(in approximately 4 weeks).
MAXIMUM EXPOSURE is 12 minutes.
Skin
type Week 1 1st - 3rd
Session
Week 2
4th - 6th
Session
Week 3
7th - 9th
Session
Subsequent
Weekly
Session
II
III
IV
V
2 min
2 min
2 min
2 min
5 min
5 min
5 min
6 min
7 min
7 min
8 min
9 min
9 min
10 min
11 min
12 min Part No. 3010371503 A
WARNING - ULTRAVIOLET RADIATION - FOLLOW INSTRUCTIONS - FAILURE TO USE PROTECTIVE
EYEWEAR MAY RESULT IN SEVERE BURNS OR OTHER EYE INJURY - IF DISCOMFORT DEVELOPS,
DISCONTINUE USE AND CONSULT A PYSICIAN.
ATTENTION - RAYONNEMENTS ULTRAVIOLETS - VEUILLEZ SUIVRE LES INTRUCTIONS - SANS DISPOSITIF
DE PROTECTION DES YEUX, CE PRODUIT PEUT CAUSER DES BRÛLURES OU LÉSIONS OCULAIRES GRAVES
- SI VOUS SENTEZ UN MALAISE, EN DISCONTINUER L'USAGE ET CONSULTER UN MÉDECIN.
Part No. 3010370800
DANGER - Avoid overexposure. As with natural sunlight, overexposure can cause eye and skin injury and allergic reaction. Repeated
exposure may cause premature aging of the skin and cancer.
Medications or cosmetics may increase your sensitivity to the ultraviolet radiation. Consult physician before using sunbed if you are using
medications or have a history of skin problems or believe yourself especially sensitive to sun light. If you do not tan in the sun you are
unlikely to tan from use of this product. Children, the elderly, or fair skinned people who always burn easily and either never tan or tan
minimally should not use this equipment.
DANGER - Eviter surexposition. Comme avec la lumière naturelle du soleil, la surexposition peut causer lésions aux yeux et à la peau
et réactions allergiques. Une exposition répétée peut causer un vieillissement prématuré de la peau et cancer.
Médicaments et cosmétique peuvent augmenter votre sensibilité aux rayons ultraviolets. Consulter un médecin avant d'utiliser la lampe à
ultraviolets si vous utilisez médicaments, si vous avez problèmes de peau ou si vous croyez vous êtes particulièrement sensibles au rayons
du soleil. Si vous ne bronzez pas avec le soleil c'est improbable que vou povez vous bronzer en utilisant ce produit. Enfants, personnes
agées, ou personnes á peaux très claire, qui deplus sont très sensibles à un coup de soleil et ne brunisent pas ou très peux ne doivent
pas utiliser cet appareil de bronzage.
Read the instruction booklet before using this device. This device must be operated
with an external timer that is in compliance with UL 917. The maximum tanning time
must not be exceeded. Anyone under the age of 18 must have parental consent and
salon is responsible for abiding by federal and state laws. It is intended to be used
by only one person at a time. To use, lie down under canopy and pull down as far as
adjustment will allow.
CAUTION: THE USE OF ANY OTHER POSITION MAY RESULT IN OVEREXPOSU-
RE. Tanning can begin on a regular basis. An appearance of tanning normally ap-
pears after a few exposures and maximizes after four (4) weeks of exposure.
WARNING: As the device is intended to be used by only one person at a time, only
one (1) pair of protective eyewear is provided with each KBL 4000/4500.
Use protective eyewear whenever equipment is energized. Read the instruction
booklet before using.
Follow the exposure schedule in accordance with your skin type. Failure to do so
may result in overexposure. However, regardless of how dark an individual may tan
on this system, it will not provide adequate protections against overexposure to natu-
ral sunlight or UVB tanning systems.
SKIN TYPE II - This is the individual that usually burns easily and severely,
tans minimally or lightly and peels
SKIN TYPE III - Often referred to as „AVERAGE“ complexion. Burns moderately
and tans about average
SKIN TYPE IV - This individual burns minimally, tans easily and above average
with each exposure
SKIN TYPE V - This individual rarely burns, tans easily and substantially

6
Operation and Service KBL 4000/4500
Exposure schedule
Skin type
Week 1
1st-3rd
Session
Week 2
4th-6th
Session
Week 3
7th-9th
Session
Subsequent
Weekly
Session
II 2 min 5 min 7 min 9 min
III 2 min 5 min 7 min 10 min
IV 2 min 5 min 8 min 11 min
V 2 min 6 min 9 min 12 min
REPAIRS - SERVICE - REPLACEMENT - PARTS AND LAMPS - EYE
PROTECTION
If you are in need of any of the above mentioned products or services, you should
contact:
KBL America Inc.
1246 Central Park Dr. St. # 1
62269 O’Fallon, IL
USA
phone: [phone]
NOTE: All repairs and replacement components including, but not limited to protective
eyewear, lamps, timers and acrylic must be in compliance with CFR 21 1040.20.

7
Operation and Service KBL 4000/4500
2 Operating during the tanning session
The start of the tanning program depends on the studio control
system. If a simple coin-operated system has been installed,
the tanning program is started by inserting coins or tokens. After
the warm-up time has elapsed, the tanning lamps are turned
on automatically. If the touch key „Start“ is pressed during the
warm-up time, the lamps turn on immediately. The facial tanners
are always switched on after a certain delay.
A running text is displayed prior to starting the tanning program.
Otherwise, the operating panel displays the symbols explained
below.
As soon as the unit has been enabled by the corresponding
signal from the coin-operated studio control system, the tanning
bed is ready to be operated by touching the respective sensor
field. Any input is confirmed by a beep tone.The elapsed tanning
time is permanently indicated on the numerical display (count up
to total tanning time released).
A function is switched on by pressing the plus sensor; this sen-
sor is also used for increasing the value step by step. To set
the maximum value (e.g. fan speed), the sensor field has to be
pressed repeatedly until the maximum value appears.
A function is switched off by pressing the minus sensor; this
sensor is also used for decreasing the value step by step. To set
a lower value (e.g. volume), the sensor field has to be pressed
repeatedly until the desired value is reached.
General
Main display
2.1. Operating panel

8
Operation and Service KBL 4000/4500
This touch key may be used to switch on the unit during the
warm-up time.If touching the “Stop“ key has interrupted the tan-
ning session, it may be continued after touching the „Start” key,
provided that the total run time has not elapsed yet.
By touching this key field for at least 2 seconds, you can termi-
nate the tanning session prematurely.
While the tanning program is running, the run time is indicated in
this field.In case the volume of the audio system is adjusted, the
value set – between 0 and 99% - is displayed here for a short
time. In case the fan speed is adjusted, the value set - between
20 and 99% - is displayed here for a short time.
The power of the body fan can be increased or reduced step-
wise (by 10 % each) by touching the „+“ or „–“ fields. The initial
value after turning on the unit is set to 30%.When changing the
value, the current setting is displayed as a two-digit number
between „20“ (minimum) and „99“ (maximum) in the numerical
field for a short time.In order to switch off the body fan com-
pletely, press the „–“ field several times until the value of 20%
appears. After that press the „–“ key once again and keep it
pressed for 0.5 sec. After a time lag the body fan is eventually
switched off.The body fan can be switched on again at any time
simply by touching the „+“ field.
Level II Once the tanning program has been started, the
tannersare automatically switched on at maximum setting.
Level I To reduce the output to level I, use the „–“ field.
Level 0 To switch off the facial tanners completely, touch
the „–“ field again for at least 3 seconds. Touching the „+“ key,
you can switch the facial tanners on again, or increase their
power.After having switched the facial tanners off, there is a
time lag (depends of its temperature) before they may be turned
on again.
„Spahetti“ tubes in XXL tanning beds:Touching the „-“ key, you
can switch off every second “Spaghetti” tubes in the facial area.
(Switch on by touching „+“ key)Touching the „-“ key again, you
can switch off the rest of the “Spaghetti” tubes in the tanning
bed. (Switch on by touching „+“ key).
Run Time
Body fan
Facial tanner
2.2. Functions

9
Operation and Service KBL 4000/4500
During a tanning session the air-conditioning unit is switched on
and off by pressing the „+“ or „–“ sensor fields. Once being swit-
ched off, the air-conditioning unit cannot be switched on again
until 3 minutes have elapsed. To confirm, a small star symbol is
being displayed. If the request to switch on the system is made
earlier, it is registered (big star symbol) and then executed auto-
matically after the 3 minutes have passed.
Exception In case the unit has been switched off via the coin-
box system, it may be switched on again immediately.
You can adjust the volume of the music by touching the „+“ and
„–“ fields. When adjusting the volume, the current setting is dis-
played in the numerical field as a value between 0 and 99% for
a short time.Press the respective sensor key several times until
the desired value is reached.
This function is only displayed in case a music / audio system
with channel selection is provided with the system.
Here you may choose the audio source, e.g. changing the CD.
The option „aroma“ is controlled by a time limit relay.
Ton = 12 s
Toff = 60 s
The time adjustment will be done at the relay (see pict. at the
left hand side).
The relay is mounted on a plate at the left foot in the front.
The client cannot switch off or on the aroma function by the dis-
play.
Air-conditioning
unit
Volume
Channel selection
aroma

10
Operation and Service KBL 4000/4500
2.3. Hints for studio operators
Unless there is an incoming timer signal, the illumination after
use (decorative lighting) may be switched off or on by pressing
the „+“.... „–“....“+“ keys of the body fan.
The intervals between pressing the keys must not exceed
1 second each.
The cause of the error message has to be removed by service
staff.Reasons for these error messages appearing are:
no free exhaust air flow in the hose or·
exhaust vent system is defectiveThis error message is
displayed on the operating panel and may be acknowledged by
pressing the “Stop“ touch key.
The cause of the error messages has to be removed by service
staff.Reasons for these error messages are:·
insufficient cooling of the unit or·
dirty filter mats.
This error message is displayed on the operating panel and may
be acknowledged by pressing the “Stop“ touch key.
This message will be displayed after 40 minutes of uninterrupted
operation of the tanning system.By turning off the coin system,
this message is acknowledged.
Illumination after
use (decorative)
Error messages
„Abluft“(exhaust
air) or„Wind-
schalter” (air-!ow
Switch)
Error messages
„Übertemperatur“
(temperature too
high)“ or „Thermo-
schalter” (thermal
switch)
Error message
„ Ende Beson-
nung“ (end of
tanning time)

11
Operation and Service KBL 4000/4500
3. Maintenance of the unit
Preparatory works
Plastic parts
Note
Acrylic panes
„megaClean“
Dismantling the
pane in canopy
Before opening the unit, switch off the fuses to disconnect it
from the mains supply!Never operate the tanning unit without
the bulkhead plates, acrylic panes or with the bed section
opened, for otherwise the tanner areas will become overheated.
This will destroy the filter panes!
The major plastic parts consist of solid high-grade ABS material.
The surfaces and the acrylic panes must not be cleaned with
concentrated disinfectants or solvents or other liquids that
contain alcohol"The manufacturer cannot be held liable for any
damage caused by chemically active agents such as unsuitable
cleaning agents.To clean the varnished or plastic surfaces, use a
damp soapy cloth.Make sure that there is no cleaning !uid run-
ning inside the appliance. This has to be avoided at any rate"
Unsuitable cleaning or disinfecting agents may damage the
surface of the acrylic panes (base pane) and further materials,
particularly if there are drops of perspiration in addition to that.
The cleaning and disinfecting agent “megaClean“, to be purcha-
sed from KBL, has specifically been developed for use on acry-
lic surfaces and is regarded as safe. It is diluted in water at a
ratio of 1:13.
The acrylic panes of both the canopy and the bed are held in
place by means of aluminium profiles. Two pan-head screws
secure the base pane.
3.1. Cleaning and care
3.2. Dismantling the acrylic panes

12
Fig. 3-1 Opening the front swivel hinge
profile using a hexagon recess wrench
(Allen key) (1 and 2)
Fig. 3-2 Turning the profile (3.
Fig. 3-3 Rear pane profile
Operation and Service KBL 4000/4500
Step Procedure Reference
1 Open the system by lifting up the canopy.
2 Turn the right-hand / left-hand lock carefully to the right / left
and swing the front swivel hinge profile downwards. If neces-
sary, pull a little bit in the middle. Once the canopy pane may
be moved, tilt it downwards and place it on the bed section
(arrange for padding).
Fig. 3-1
Fig. 3-2
3 When the pane is in the lower position, you can lift it out of the
swivel hinge profile, if necessary. For cleaning the pane, this
is not required
Fig. 3-3
4 Mount the panes in reverse order. Ensure that the pane is cor-
rectly positioned in the hinge. Relock the swivel hinge profile.

13
Operation and Service KBL 4000/4500
The following table describes the cleaning of the base pane and
the ducting pane.
The electronic parts installed underneath the bed must not get in
contact with any moisture.Therefore, in order to clean the un-
dersurface of the base pane and the inner base section, use a
slightly damp cloth only.
Base pane and
ducting pane
Fig. 3-4 Undo the two screws of the base
pane
Step Procedure Reference
1 Open the system by lifting up the canopy.
2 Undo the two pan-head screws on the right-hand and on
the left-hand side of the base pane
Fig. 3-4
3 Pull the base pane out of the rear hinge profile. Put the
pane in a safe place.
4 Clean the underside of the base pane.
5 In case there is a ducting pane in the base section (for tan-
ning systems equipped with air-conditioning unit), it can be
lifted out for cleaning purposes.
6 Re-insert the base pane, clean its upper surface and fasten
the base pane by means of the two screws.Hint: Lift the
base pane a little bit when mounting.

14
Operation and Service KBL 4000/4500
3.3. Filter panes
The facial tanners are equipped with an additional safety func-
tion. Behind each of the filter panes, there is a safety cutout
switch that will switch off the burner in the case of a missing or
broken pane.
Never operate the tanning system with a defective #lter pane.
Carry out visual inspections regularly"
Filter panes may only be replaced by ones of the same type"
The #lter panes may be dismantled and replaced by trained ex-
pert staff only.
After having dismantled the frame carrying the filter pane (see
below), clean the filter pane with a household glass cleaning
agent and a soft cloth or chamois leather.
Filter pane in the frame
Safety function
Filter panes
Figure 3-5 Cover of the filter frame Figure 3-6 Remove the filter frame
1
2 3
Step Procedure Reference
1 Dismantle the acrylic pane of the canopy. see 3.2
2 Undo the screw fixing the filter pane frame (1), swing the
frame downwards (2) and pull out the frame including the
filter pane (3).
Fig. 3-5
Fig. 3-6
3 After cleaning, mount the filter pane again by following the
reverse order.

15
6.
Operation and Service KBL 4000/4500
Filter panes with clamping springs
Abb. 3-7 Filter pane covering Abb. 3-8 Clamping springs retaining the
filter panes
1.
2.
3. 4.
5.
Step Procedure Reference
1 Undo the screw fastening the filter pane covering (1).
Swing the covering towards yourself (2) and pull it out (3).
Fig. 3-7
2 Press carefully the filter pane downwards using both hands
(4) until the pane is released by the upper springs (5). Take
the filter pane out of the clamping springs that retain it.
Fig. 3-8
3 After cleaning (use any household glass-cleaning agent)
mount the filter pane again.

16
Operation and Service KBL 4000/4500
3.4. Tubes and facial tanners
In order to be able to clean or replace the tubes or the facial
tanners, please carry out the procedure described below:
To make sure that the tanning effect is maintained, we recom-
mend cleaning the tubes and UV burners with warm water and a
chamois leather after approx. every 200 hours of operation. Do
not use any aggressive or alcoholic cleaning agents.
Tubes, facial tanners and starters may only be replaced by ones
of the same type!When installing the tubes, make sure that the
inscription is visible, which means that the reflector of the tube is
at the rear side.
For units equipped with CPI technology, it is vital to carry out a
reset after each tube replacement! see
For units operated with inductive technology, also install new
starters with each tube replacement. Remember to set the wor-
king hours counter to zero. (see 6.1)
Dismantling
Step Procedure Reference
1 Dismantle the canopy pane and the base pane Section 3.2
2For units equipped with burners: You will have to remove
the filter panes for access to the burners in case you need
to replace them.
Section 3.3
3 When installing the tubes, make sure that the inscription is
visible, which means that the reflector is at the rear side.
4 When replacing the tubes, remember to install new starters!
All units with
burners
Inductive
units
CPI units
with facial tanners without facial tanners
Burner Tubes and
starters
Mode
Eco Power Eco Power
500 - 600 hrs 500 – 600 hrs 800 hrs 500 hrs 1000 hrs 800 hrs
Zero setting - see section 6.1 Carry out a reset! See section 7.1

17
Operation and Service KBL 4000/4500
3.5. Removing the burners
The burners may be installed or removed by trained expert staff
only.
Figure 3-9 Pushing the burner
towards the side
Figure 3-10 Pulling the burner
out towards the front
Dirt accumulation and incorrect positioning may result in dama-
ge to lamps and sockets when the system is running. Therefore,
on inserting the burners, you must ensure that the contact sur-
faces of both sockets and burners are clean. Insert the burners
straight into their sockets.After being inserted into the socket,
the little metal shackle in the centre of the reflector should face
the reflector.
Installing the bur-
ners
Abb. 3-11 Burner KBL 3230 355 00
Step Procedure Reference
1 Remove the canopy pane and the filter pane frame. Section 3.2
and 3.3
2 Hold the burners with a soft cloth, then push them to one
side and pull them out towards the front.
Fig. 3-9 and
Fig. 3-10
3 You must not touch the burner glass with your bare hands.
If necessary, clean the bulb with an alcohol-containing clea-
ning agent..

18
Operation and Service KBL 4000/4500
3.6. Unit lighting
Coloured #lter
Replacing the
lighting system in
the lateral part and
in the base part
The coloured filter has to be replaced at the latest when repla-
cing the tanning tubes.
One tube (8 watts) each is installed in the side frames (see Fi-
gure 3-6-2), another tube (58 watts) is installed in the lower front
section (see Figure 3-6-3) and in the canopy‘s front of the KBL
4500 there are two 42 W compact fluorescent lamps.
Fig. 3-6-1 Fixing screw at the interior
lateral covering
Fig. 3-6-2 Lighting tube in the lateral part,
including starter
Starter
Step Procedure Reference
1Side frames: Undo the screw fixing the interior lateral
panel. Remove the panel and the coloured tube covering.
Now you may replace both tube and starter.
Fig. 3-6-1 and
Fig. 3-6-2
2 Re-install all parts in reverse order.
3Bench: The lighting tube is installed behind the front profile
and may be easily exchanged. The starter is located at the
left-hand socket.
4Canopy (KBL 4500)
• Take off one of the chromed faceplate which is fastened
with hook and loop tape.
• Unscrew the the mounting plate‘s four screws and
remove the mounting plate.
• Pull out the illuminant carefully. While replacing it, see
that the connector is in the correct position.
• Attach the mounting plate. See that the edge of the
dispersion plate is beneath the mounting plate. Attach
the chromed faceplate. Repeat the procedure on the
other side.
Fig. 3-6-4
Fig. 3-6-5
Fig. 3-6-6
Fig. 3-6-7

19
Operation and Service KBL 4000/4500
Fig. 3-6-3 Unit lighting in the lower base section, the
starter at the left hand side
Fig. 3-6-4 Chromed faceplate Fig. 3-6-5 Mounting plate
Fig. 3-6-6 Mounting plate removed Fig. 3-6-7 Correct position of the connector

20
Operation and Service KBL 4000/4500
3.7. Canopy drive
In order to ensure a trouble-free operation of the drive, check
and service it each time the tubes are replaced (see table be-
low).If the canopy does not remain safely in the upper position
any more, the spring must be re-tensioned.
While tensioning or relaxing the spring, #x it against torsion.
Regular mainte-
nance
Tension the spring
Figure 3-15 Spring compressor The
spring has to be secured against torsion
while tensioning and relaxing.
Figure 3-16 Return pulley
Figure 3-17 Upper rope covering
Step Procedure Reference
1 Check the spring rope for wear. Should individual wires of
the rope be spliced, replace the rope.
2 Lubricate the rope in the return-pulley area by using HHS
2000 spray lubricant.
Fig. 3-16
3 Tension the spring in such a way that the canopy remains
stable in any position. The spring-compressor is kept below
the bed, at the front left-hand side
Fig. 3-15
4 The rope has to be replaced after 3,000 hours of use:·
- Completely relax the spring.
- Remove the upper covering of the attachment fitting of
the rope.
- Undo the bolt and remove the used rope, paying attention
to the position of the bolt.
- Hinge the lubricated new rope, fix the bolt and tension the
spring.
Fig. 3-17
Fig. 3-18
spray lubricant
HHS 2000
5 Test the canopy drive: If it is working properly, you can
easily open and close the canopy, and it remains stable
when in its upper position.