KEBCO COMBIVERT F5-A Instructions for use

KEB COMBIVERT F5-A,-E,-H 4.4
APPLICATION MANUAL
Mat.No. Rev.
00F5AEA-K440 1A

Page 1.1-2 COMBIVERT F5-A, -E, -H © KEB, 2008-02
Table of contents

Table of contents
© KEB, 2008-02 COMBIVERT F5-A, -E, -H Page 1.1-3
1
1. Introduction Table of contents
2. Summary Features, operating conditions and intended use of the KEB COMBIVERT.
3. Hardware Description of the control
4. Operation The basic operation of the KEB COMBIVERT like password input, para-
meter and set selection.
5. Selection of Operating
Mode Operating modes of the KEB COMBIVERT
6. Initial Start-up Gives support with regard to the initial start-up and shows possibilities
and techniques for the optimization of the drive.
7. Functions To make the programming easier all inverter functions and the parame-
ters belonging to it are comprised in this chapter.
8. Error Assistance Avoidance of errors, evaluation of error messages and elimination of the
causes.
9. Project Design Serves as support for the drive design
10. Networks Integration of KEB COMBIVERT in existing networks
11. Parameter Overview A list of all parameters classied according to parameter groups. The pa-
rameter description includes addresses, value ranges and reference to the
use.
12. Annex Index

Page 1.1-4 COMBIVERT F5-A, -E, -H © KEB, 2008-02
Table of contents

Table of contents
© KEB, 2008-02 COMBIVERT F5-A, -E, -H Page 1.1-5
1
2. Summary................................................................................................2.1-3
2.1 Product description......................................................................................2.1-3
2.1.1 Features of KEB COMBIVERT.......................................................................2.1-3
2.1.2 Function principle............................................................................................2.1-3
2.1.3 Application as directed....................................................................................2.1-4
2.1.4 Type code .......................................................................................................2.1-5
3. Hardware.................................................................................................3.1-3
3.1 Control circuit F5-A, -E, -H............................................................................3.1-3
3.1.1 Terminal strip X2A............................................................................................3.1-3
3.1.2 Connection of the control.................................................................................3.1-4
3.1.3 Digital inputs ....................................................................................................3.1-4
3.1.4 Analog inputs...................................................................................................3.1-5
3.1.5 Aux-function (An.30)........................................................................................3.1-6
3.1.6 Voltage input / external power supply..............................................................3.1-6
3.2 Control circuit A-servo..................................................................................3.1-6
3.2.1 Terminal strip X2A............................................................................................3.1-6
3.2.2 Connection of the control terminal block..........................................................3.1-7
4. Operation................................................................................................4.1-3
4.1 Fundamentals................................................................................................4.1-3
4.1.1 Parameters, parameter groups, parameter sets.............................................4.1-3
4.1.2 Selection of a parameter.................................................................................4.1-4
4.1.3 Adjustment of parameter value.......................................................................4.1-4
4.1.4 ENTER-Parameter..........................................................................................4.1-5
4.1.5 Non-programmable parameters......................................................................4.1-5
4.1.6 Resetting of error messages...........................................................................4.1-5
4.1.7 Resetting of peak values.................................................................................4.1-5
4.1.8 Acknowledgement of status signals................................................................4.1-5
4.2 Password structure ......................................................................................4.2-3
4.2.1 Password levels..............................................................................................4.2-3
4.2.2 Passwords ......................................................................................................4.2-4
4.2.3 Changing of password level............................................................................4.2-5
5. Selection of Operating Mode................................................................5.1-3
6. Start-up...................................................................................................6.1-3
6.1 Preparatory measures..................................................................................6.1-3
6.1.1 After unpacking the goods..............................................................................6.1-3
6.1.2 Installation and connection .............................................................................6.1-3
6.1.3 Checklist prior to start-up................................................................................6.1-4
6.2 Initial start-up................................................................................................6.2-3
6.2.1 Start-up of an asynchronous motor.................................................................6.2-3
6.2.1.1 - v/f characteristic operation .................................................................................6.2-4
1. Table of Contents ..................................................................................1.1-5

Page 1.1-6 COMBIVERT F5-A, -E, -H © KEB, 2008-02
Table of contents
6.2.1.2 Vector controlled operation with encoder feedback without motor model ............6.2-6
6.2.1.3 Vector controlled operation with encoder feedback with motor model .................6.2-8
6.2.1.4 Start-up F5H-M (ASCL/ vector-controlled without encoder feedback with motor
model)................................................................................................................. 6.2-11
6.2.2 Start-up of a synchronous motor...................................................................6.2-15
6.2.2.1 Start-up F5A-S....................................................................................................6.2-16
6.2.2.2 Start-up F5E-S (SCL).........................................................................................6.2-18
7. Functions ...............................................................................................7.1-3
7.1 Operating and appliance data......................................................................7.1-3
7.1.1 Overview of the ru-Parameters.......................................................................7.1-3
7.1.2 Overview of the In-Parameters.......................................................................7.1-4
7.1.3 Overview of the Sy-Parameters......................................................................7.1-4
7.1.4 Explanation to parameter description .............................................................7.1-5
7.1.5 Description of the ru-Parameters....................................................................7.1-5
7.1.6 Description of the In-Parameters..................................................................7.1-16
7.1.7 Description of the SY (System) - Parameters...............................................7.1-20
7.2 Analog in- and outputs.................................................................................7.2-3
7.2.1 Brief description analog inputs........................................................................7.2-3
7.2.2 Interface selection ..........................................................................................7.2-4
7.2.2.1 AN1 / AN2 (An.00, An.10).....................................................................................7.2-4
7.2.2.2 AN3 (An.20)..........................................................................................................7.2-5
7.2.3 Noise lter (An.01, An.11, An.21)....................................................................7.2-5
7.2.4 Save mode (An.02, An.12, An.22)...................................................................7.2-5
7.2.4.1 Input selection (An.03, An.13, An.23)...................................................................7.2-6
7.2.5 Zero clamp (An.04, An.14, An.24)...................................................................7.2-7
7.2.6 Amplier of the input characteristic (An.05...07, An.15...17, An.25...27).........7.2-8
7.2.7 Lower- and upper limit (An.08, An.09, An.18, An.19, An.28, An.29)..............7.2-10
7.2.8 Selection REFinput / AUX function (An.30)...................................................7.2-10
7.2.9 Brief description analog outputs....................................................................7.2-11
7.2.10 Output signals ..............................................................................................7.2-12
7.2.11 Analog Output / Display (ru.33...34 / ru.35...36) ...........................................7.2-13
7.2.12 ANOUT 1 / -2 / -3 / -4 / function (An.31 /An.36 / An.41,An.47)....................7.2-14
7.2.13 Amplier of the output characteristic (An.33...35 / An.38...40 / An.43...45 /
An.49...51) ....................................................................................................7.2-15
7.2.14 ANOUT 1...4 Digital setting (An.32 / 37 / 42 / 48).........................................7.2-16
7.3 Digital in- and outputs................................................................................7.3-19
7.3.1 Summary description digital inputs...............................................................7.3-19
7.3.2 Input signals PNP / NPN selection (di.00) ....................................................7.3-20
7.3.3 Setting of digital inputs by software (di.01, di.02) .........................................7.3-20
7.3.4 Input terminal state (ru.21), internal input state (ru.22).................................7.3-21
7.3.5 Digital noise lter (di.03), fast digital noise lter (di.23).................................7.3-22
7.3.6 Inversion of Inputs (di.04) .............................................................................7.3-22
7.3.7 Delay activation / deactivation digital inputs .................................................7.3-22
7.3.8 Input trigger (di.05)........................................................................................7.3-23
7.3.9 Strobe-dependent Inputs (di.06, di.07, di.08)................................................7.3-24
7.3.10 Reset / input selection (di.09) and reset / input slope selction (di.10)...........7.3-25

Table of contents
© KEB, 2008-02 COMBIVERT F5-A, -E, -H Page 1.1-7
1
7.3.11 Assignment of the inputs...............................................................................7.3-26
7.3.12 Software-ST and locking of the control release............................................7.3-29
7.3.13 Deactivation of the digital control release.....................................................7.3-30
7.3.14 Short description - digital outputs .................................................................7.3-31
7.3.15 Output signals / hardware.............................................................................7.3-32
7.3.16 Output lter (do.43, do.44)............................................................................7.3-32
7.3.17 Switching Conditions (do.00...do.07)............................................................7.3-33
7.3.18 Inverting of switching conditions for ags 0...7 (do.08...do.15).....................7.3-38
7.3.19 Selection of switching conditions for ags 0...7 (do.16...do.23)....................7.3-39
7.3.20 AND/OR connections of the switching conditions (do.24) ...........................7.3-39
7.3.21 Inverting of ags (do.25...do.32) ...................................................................7.3-40
7.3.22 Selection of ags (do.33...do.40) ..................................................................7.3-40
7.3.23 AND connection for outputs (do.41)..............................................................7.3-40
7.3.24 Output terminal state (ru.25) and digital output state (ru.80)........................7.3-41
7.3.25 Hardware output allocation (do.51)...............................................................7.3-42
7.3.26 Programming example..................................................................................7.3-42
7.4 Setpoint-, rotation- and ramp setting..........................................................7.4-3
7.4.1 Summary description......................................................................................7.4-3
7.4.2 Reference source oP.00..................................................................................7.4-4
7.4.3 Rotation source oP.01.....................................................................................7.4-7
7.4.4 Acceleration of speed reversal......................................................................7.4-10
7.4.5 Step values (oP.18...23)................................................................................ 7.4-11
7.4.6 Setpoint limits................................................................................................7.4-13
7.4.7 Setpoint calculation.......................................................................................7.4-15
7.4.8 Ramp generator............................................................................................7.4-16
7.4.8.1 Acc dec mode.....................................................................................................7.4-16
7.4.8.2 Ramp with constant ascent ...............................................................................7.4-17
7.4.8.3 Ramp with constant time....................................................................................7.4-20
7.4.8.4 Ogive run............................................................................................................7.4-21
7.4.8.5 Time factor acceleration/deceleration (oP.62) ....................................................7.4-22
7.5 Motor data and controller adjustment of the asynchronous motor.........7.5-3
7.5.1 Open loop operation (V/f characteristic) .........................................................7.5-4
7.5.1.1 Rated frequency (uF.00), boost (uF.01) and delta boost (uF.04 / uF.05)..............7.5-4
7.5.1.2 Maximal voltage mode (uF.10) .............................................................................7.5-4
7.5.1.3 Additional rated point (uF.02 / uF.03)....................................................................7.5-5
7.5.1.4 Voltage stabilisation (uF.09)..................................................................................7.5-5
7.5.1.5 Switching frequency (uF.11) .................................................................................7.5-7
7.5.1.6 Energy saving function (uF.06...08)......................................................................7.5-7
7.5.1.7 SMM (sensorless motor management) ................................................................7.5-7
7.5.2 Speed-controlled operation........................................................................... 7.5-11
7.5.2.1 Initial settings...................................................................................................... 7.5-11
7.5.2.2 Vector controlled operation without motor model ...............................................7.5-14
7.5.2.3 Vector controlled operation with motor model (with encoder feedback).............7.5-15
7.5.2.4 Vector control without speed feedback (ASCL)..................................................7.5-27
7.5.2.5 Special function: Rotor adaption ........................................................................7.5-32
7.5.3 Block diagram...............................................................................................7.5-34
7.6 Adjustments of the synchronous motor.....................................................7.6-3
7.6.1 Initial settings..................................................................................................7.6-3

Page 1.1-8 COMBIVERT F5-A, -E, -H © KEB, 2008-02
Table of contents
7.6.1.1 Motor name plate..................................................................................................7.6-3
7.6.1.2 Controller conguration ........................................................................................7.6-4
7.6.1.3 Actual value source..............................................................................................7.6-4
7.6.1.4 Motor adaption......................................................................................................7.6-5
7.6.1.5 IPM motors (reluctance torque)............................................................................7.6-6
7.6.2.1 Controller structure...............................................................................................7.6-8
7.6.2.2 Absolute position (encoder 1)...............................................................................7.6-8
7.6.2.3 Speed measurement............................................................................................7.6-9
7.6.3 Speed-controlled operation without encoder feedback (SCL) ........................7.6-9
7.6.3.1 General.................................................................................................................7.6-9
7.6.3.2 Initial settings for sensorless operation ................................................................7.6-9
7.6.3.3 Identication of the motor data ...........................................................................7.6-10
7.6.3.4 Standstill and starting phase ..............................................................................7.6-15
7.6.3.5 Low speed..........................................................................................................7.6-16
7.6.3.6 Motor model........................................................................................................7.6-17
7.6.3.7 Operation with sine-wave lter ...........................................................................7.6-19
7.6.3.8 Functions in the SCL software ..........................................................................7.6-20
7.6.4 Block diagram...............................................................................................7.6-23
7.7 Speed control................................................................................................7.7-3
7.7.1. Speed controller parameters...........................................................................7.7-3
7.7.1.1 Initial setting..........................................................................................................7.7-3
7.7.1.2 Automatic adjustment of the speed controller (only at operating with motor
model) ..................................................................................................................7.7-3
7.7.1.3 Square inuence of the controller parameters .....................................................7.7-4
7.7.1.4 Operating state-dependent control parameters....................................................7.7-7
7.7.2 Determination of the mass moment of inertia.................................................7.7-8
7.7.3 PT1 output lter...............................................................................................7.7-9
7.7.4 Acceleration dependent pre-control................................................................7.7-9
7.7.4.1 Precontrol reciprocal of amplication / ltering...................................................7.7-10
7.7.4.2 Setpoint smoothening......................................................................................... 7.7-11
7.8 Torque display and -limiting ........................................................................7.8-3
7.8.1 Maximum voltage controller, voltage limit.......................................................7.8-3
7.8.2 Physical torque limits ASM..............................................................................7.8-4
7.8.2.1 Torque limits in base speed range........................................................................7.8-4
7.8.2.2 Torque limits in base speed range........................................................................7.8-4
7.8.3 Physical torque limits DSM.............................................................................7.8-6
7.8.3.1 Torque limits in base speed range (dr.27, dr.15) ..................................................7.8-6
7.8.3.2 Torque limits in base speed range........................................................................7.8-6
7.8.3.3 Additionally torque limiting in the eld weakening range.................................... 7.8-11
7.8.4 Adjustmentof application-dependent torque limits........................................7.8-12
7.8.5 Display of actual torque values and limits.....................................................7.8-13
7.8.6 Display of the torque-related motor load (ru.90)...........................................7.8-14
7.8.6.1 Mode 1: „Torque reference level“ Le 27 = 0 ......................................................7.8-14
7.8.6.2 Mode 2: „Torque reference level“ Le 27 unequal 0...........................................7.8-14
7.9 Torque control...............................................................................................7.9-3
7.9.1. Torque reference source.................................................................................7.9-3
7.9.2. Rate of change torque reference....................................................................7.9-3
7.9.3. Speed limiting .................................................................................................7.9-4
7.9.4. Control mode ..................................................................................................7.9-4

Table of contents
© KEB, 2008-02 COMBIVERT F5-A, -E, -H Page 1.1-9
1
7.9.4.1 Mode 1: Torque-controlled operation with emergency changeover to speed
control...................................................................................................................7.9-4
7.9.4.2 Mode 2: Torque-controlled mode with superimposed speed control....................7.9-5
7.10 Current control, -limiting and switching frequencies..............................7.10-3
7.10.1 Current control..............................................................................................7.10-3
7.10.2. Current limit...................................................................................................7.10-4
7.10.3 Switching frequencies and derating..............................................................7.10-5
7.10.3.1 Switching frequency (uF.11, In.03, In.04, ru.45).................................................7.10-5
7.10.4 Voltage reserve for the non-prioritized current controller..............................7.10-6
7.11 Speed measurement...................................................................................7.11-3
7.11.1 Designs........................................................................................................7.11-3
7.11.2 Encoder interface channel 1 (X3A)...............................................................7.11-4
7.11.2.1 TTL incremental encoder input (standard at F5-M)............................................ 7.11-4
7.11.2.2 Resolver evaluation (standard at F5-S).............................................................. 7.11-5
7.11.3 Encoder interface channel 2 (X3B)...............................................................7.11-6
7.11.3.1 Incremental encoder input.................................................................................. 7.11-6
7.11.3.2 Incremental encoder output................................................................................ 7.11-7
7.11.4 Voltage supply of the encoder.......................................................................7.11-8
7.11.5 Selection of encoder.....................................................................................7.11-9
7.11.6 Encoder identier........................................................................................7.11-10
7.11.7 Initial setting.................................................................................................7.11-11
7.11.8 Gear factor..................................................................................................7.11-14
7.11.8.1 Denition........................................................................................................... 7.11-14
7.11.8.2 Gear factor / analog setting.............................................................................. 7.11-16
7.11.8.3 Gear factor / set-programming ......................................................................... 7.11-16
7.11.9 Emulation mode..........................................................................................7.11-17
7.11.10 Absolute position (encoder 1)........................................................................... 7.11-18
7.11.10.1 Position values ................................................................................................. 7.11-18
7.11.10.2 System offset.................................................................................................... 7.11-18
7.11.10.3 Absolute position (encoder 1)........................................................................... 7.11-19
7.11.11 Further parameters / encoder..................................................................... 7.11-19
7.11.11.1 SSI encoder at channel 1................................................................................. 7.11-19
7.11.11.2 SSI encoder at channel 2................................................................................. 7.11-19
7.11.11.3 SSI position standardization channel 1 and 2 (Ec.41)...................................... 7.11-20
7.11.11.4 Tachometer at channel 2.................................................................................. 7.11-21
7.11.11.5 Evaluation intelligent interface.......................................................................... 7.11-21
7.11.11.6 Encoder over gear (ec.39)................................................................................ 7.11-25
7.11.11.7 Consider deceleration times of the position sensing........................................ 7.11-25
7.12 Posi- and synchronous operation.............................................................7.12-4
7.12.1 Limit switch ...................................................................................................7.12-4
7.12.1.1 Hardware limit switch..........................................................................................7.12-4
7.12.1.2 Software limit switch...........................................................................................7.12-4
7.12.2 Approach to reference point..........................................................................7.12-5
7.12.2.1 Approach to reference point / modes .................................................................7.12-6
7.12.2.2 Approach to reference point / stopping point......................................................7.12-8
7.12.2.3 Approach to reference point / stop at zero signal...............................................7.12-8
7.12.2.4 Approach to reference point / no driving free .....................................................7.12-9
7.12.2.5 Approach to reference point / limit switch...........................................................7.12-9
7.12.2.6 Reference point / manual setting......................................................................7.12-10
7.12.2.7 Reference point / valid position ........................................................................ 7.12-11
7.12.2.8 Approach to reference point / stop at index 0...................................................7.12-12

Page 1.1-10 COMBIVERT F5-A, -E, -H © KEB, 2008-02
Table of contents
7.12.2.9 Approach to reference point with subsequent drive to zero signal...................7.12-13
7.12.2.10 Approach to reference point with overdriving of the reference limit switch ......7.12-13
7.12.2.11 Position reset in the encoder............................................................................7.12-14
7.12.3 Synchronous mode.....................................................................................7.12-14
7.12.3.1 Synchronous mode / principle..........................................................................7.12-14
7.12.3.2 Synchronous mode / premise...........................................................................7.12-15
7.12.3.3 Synchronous mode / position normalisation.....................................................7.12-17
7.12.3.4 Synchronous mode / selection of operating mode ...........................................7.12-18
7.12.3.5 Synchronous mode / activation and synchronization .......................................7.12-19
7.12.3.6 Gear factor........................................................................................................7.12-24
7.12.3.7 Angular correction ............................................................................................7.12-25
7.12.3.8 Angular reset....................................................................................................7.12-26
7.12.4 Posi mode...................................................................................................7.12-27
7.12.4.1 Selection of operating mode.............................................................................7.12-27
7.12.4.2 Posi mode / principle........................................................................................7.12-27
7.12.4.3 Posi mode / premise.........................................................................................7.12-29
7.12.4.4 Position normalisation ......................................................................................7.12-30
7.12.4.5 Posi mode / actual position...............................................................................7.12-34
7.12.4.6 Posi mode / set and target position..................................................................7.12-35
7.12.4.7 Posi mode / single positioning..........................................................................7.12-35
7.12.4.8 Posi mode / sequential positioning...................................................................7.12-38
7.12.4.9 Posi mode / Positioning with set changeover...................................................7.12-52
7.12.4.10 Posi mode / rotary table....................................................................................7.12-52
7.12.4.11 Posi mode / dened stop..................................................................................7.12-57
7.12.4.12 Posi mode / remaining distance positioning.....................................................7.12-58
7.12.4.13 Posi mode / ying referencing with correction..................................................7.12-59
7.12.4.14 Posi mode / start positioning ............................................................................7.12-64
7.12.4.15 Posi mode / inaccessible positions...................................................................7.12-68
7.12.4.16 Posi mode / stop positioning.............................................................................7.12-70
7.12.4.17 Analog position setting .....................................................................................7.12-70
7.12.4.18 Analog position output......................................................................................7.12-71
7.12.4.19 Target window...................................................................................................7.12-71
7.12.4.20 Backlash...........................................................................................................7.12-72
7.12.4.21 Position scan....................................................................................................7.12-72
7.12.4.22 Teach function ..................................................................................................7.12-72
7.12.4.23 Functions and displays for the positioning mode .............................................7.12-74
7.12.5 Contouring control mode.............................................................................7.12-77
7.12.5.1 Contouring control mode / premises.................................................................7.12-77
7.12.5.2 Contouring control mode / settings...................................................................7.12-78
7.12.5.3 Contouring control mode / write / read data .....................................................7.12-78
7.12.5.4 Contouring control mode / speed precontrol ....................................................7.12-79
7.12.5.5 Contouring control mode / watchdog................................................................7.12-79
7.12.5.6 Contouring control mode / example..................................................................7.12-80
7.12.6 Position controller .......................................................................................7.12-82
7.13 Protective functions ...................................................................................7.13-4
7.13.1 Error and warning messages........................................................................7.13-4
7.13.1.1 underpotential.....................................................................................................7.13-5
7.13.1.2 Overvoltage .......................................................................................................7.13-6
7.13.1.3 overcurrent .........................................................................................................7.13-6
7.13.1.4 overload..............................................................................................................7.13-6
7.13.1.5 Inverter over temperature...................................................................................7.13-7
7.13.1.6 External fault.......................................................................................................7.13-7
7.13.1.7 Bus error.............................................................................................................7.13-7
7.13.1.8 Limit switch error ................................................................................................7.13-8

Table of contents
© KEB, 2008-02 COMBIVERT F5-A, -E, -H Page 1.1-11
1
7.13.1.9 Motor protection with temperature sensor..........................................................7.13-8
7.13.1.10 Software motor protection ..................................................................................7.13-9
7.13.1.11 Set selection error............................................................................................7.13-10
7.13.1.12 Encoder interface / encoder error.....................................................................7.13-10
7.13.1.13 Speed limit exceeded....................................................................................... 7.13-11
7.13.1.14 Speed controller limit reached.......................................................................... 7.13-11
7.13.1.15 Maximum acceleration exceeded..................................................................... 7.13-11
7.13.1.16 General power circuit error............................................................................... 7.13-11
7.13.1.17 Phase loss........................................................................................................ 7.13-11
7.13.2 Response to malfunction messages...........................................................7.13-12
7.13.2.1 Selection of the response.................................................................................7.13-12
7.13.2.2 Parametrisation of the abnormal stopping........................................................7.13-14
7.13.3 Automatic restart.........................................................................................7.13-17
7.13.3.1 Undervoltage error (E.UP)................................................................................7.13-17
7.13.3.2 Overvoltage error (E.OP)..................................................................................7.13-18
7.13.3.3 Overcurrent error (E.OC)..................................................................................7.13-18
7.13.3.4 Malfunction messages and pre-warnings.........................................................7.13-18
7.13.4 Base block ..................................................................................................7.13-18
7.13.5 Fast stop.....................................................................................................7.13-18
7.13.5.1 Quick stop in the V/F characteristic operation..................................................7.13-19
7.13.5.2 Quick stop at closed-loop systems...................................................................7.13-20
7.13.5.3 Time monitoring abnormal stopping.................................................................7.13-21
7.13.5.4 S-curve for quick stop ramp..............................................................................7.13-21
7.13.5.5 Abnormal stopping via control word .................................................................7.13-21
7.13.6 Speed search..............................................................................................7.13-21
7.13.6.1 Speed search in open-loop operation ..............................................................7.13-22
7.13.6.2 Speed search in closed-loop operation with encoder.......................................7.13-22
7.13.6.3 Speed search at asynchronous motors in closed-loop operation without enco-
der ....................................................................................................................7.13-22
7.13.7 Ramp stop...................................................................................................7.13-22
7.13.7.1 Current-dependent ramp stop ..........................................................................7.13-23
7.13.7.2 DC link voltage-dependent ramp stop..............................................................7.13-23
7.13.7.3 Ramp stop dependent on a digital input...........................................................7.13-24
7.13.8 Current limit constant run (stall function) ....................................................7.13-24
7.13.8.1 Function of thecurrent limit...............................................................................7.13-26
7.13.9 Electronic motor protection.........................................................................7.13-27
7.13.10Power-off function.......................................................................................7.13-31
7.13.11 GTR7-control ..............................................................................................7.13-38
7.13.11.1 Activation via digital input.................................................................................7.13-38
7.13.11.2 Adjustment of the activation threshold .............................................................7.13-39
7.13.11.3 Activation conditions.........................................................................................7.13-39
7.13.11.4 Electrical work via GTR7..................................................................................7.13-39
7.13.12Special functions.........................................................................................7.13-40
7.14 Parameter sets............................................................................................7.14-3
7.14.1 Non-programmable parameters....................................................................7.14-3
7.14.2 Security parameters......................................................................................7.14-3
7.14.3 System parameters.......................................................................................7.14-3
7.14.4 Indirect and direct set-addressing.................................................................7.14-4
7.14.5 Copying of parameter sets via keyboard (Fr.01)...........................................7.14-4
7.14.6 Copying of parameter sets via bus (Fr.01, Fr.09)..........................................7.14-5
7.14.7 Select parameter sets...................................................................................7.14-8

Page 1.1-12 COMBIVERT F5-A, -E, -H © KEB, 2008-02
Table of contents
7.14.8 Locking of parameter sets...........................................................................7.14-12
7.14.9 Set activation/deactivation delay (Fr.05, Fr.06)...........................................7.14-12
7.15 Special functions........................................................................................7.15-3
7.15.1 DC-braking....................................................................................................7.15-3
7.15.1.1 V/F characteristic control....................................................................................7.15-5
7.15.1.2 Speed-controlled operation without feedback (ASCL) .......................................7.15-5
7.15.2 Energy saving function..................................................................................7.15-6
7.15.3 Motorpoti function .........................................................................................7.15-7
7.15.4 Timer / counter programming........................................................................7.15-9
7.15.5 Brake control...............................................................................................7.15-13
7.15.5.1 Mode brake control...........................................................................................7.15-13
7.15.5.2 Monitoring of the brake control.........................................................................7.15-14
7.15.5.3 Sequence of the brake control .........................................................................7.15-14
7.15.5.4 Brake control / vector controlled.......................................................................7.15-16
7.15.5.5 V/F characteristic controlled operation.............................................................7.15-17
7.15.6 Sweep generator.........................................................................................7.15-18
7.15.7 Diameter correction ....................................................................................7.15-20
7.15.8 Analog setting of parameter values ............................................................7.15-22
7.15.9 Register function.........................................................................................7.15-23
7.15.10Technology control......................................................................................7.15-26
7.15.10.1 The PID controller.............................................................................................7.15-26
7.15.10.2 PID setpoint......................................................................................................7.15-28
7.15.10.3 PIDactual value ................................................................................................7.15-30
7.15.10.4 Application examples........................................................................................7.15-31
7.16 CP-Parameterdenition.............................................................................7.16-3
7.16.1 Overview.......................................................................................................7.16-3
7.16.2 Assignment of CP-Parameters .....................................................................7.16-4
7.16.3 Example........................................................................................................7.16-5
7.16.4 Display norm.................................................................................................7.16-6
7.16.5 Variable norm................................................................................................7.16-9
8. Error Assistance....................................................................................8.1-3
8.1 Troubleshooting............................................................................................8.1-3
8.1.1 General...........................................................................................................8.1-3
8.1.2 Error Messages and their Cause....................................................................8.1-3
9. Project Design .......................................................................................9.1-3
9.1 General designs............................................................................................9.1-3
9.1.1 Control cabinet design calculation..................................................................9.1-3
9.1.2 Design of braking resistors .............................................................................9.1-4
9.1.3 Cables and fuses............................................................................................9.1-7
10. Networks ..............................................................................................10.1-3
10.1 Network components .................................................................................10.1-3
10.1.1 Available hardware .......................................................................................10.1-3
10.1.2 RS232 cable PC / operator 00.58.025-001D................................................10.1-3
10.1.3 HSP5 cable / control board 00.F5.0C0-0010................................................10.1-4

Table of contents
© KEB, 2008-02 COMBIVERT F5-A, -E, -H Page 1.1-13
1
10.1.4 Interface operator F5 00.F5.060-2000.........................................................10.1-4
10.1.5 Probus-DP operator F5 00.F5.060-3000.....................................................10.1-5
10.1.6 InterBus operator F5 00.F5.060-4000 / 4001................................................10.1-6
10.1.7 CanOpen operator F5 00.F5.060-5010 / 5011..............................................10.1-7
10.1.8 Sercos operator 00.F5.060-6000..................................................................10.1-8
10.1.9 Bus parameter ..............................................................................................10.1-9
10.1.9.1 Inverter address (SY.06).....................................................................................10.1-9
10.1.9.2 Baud rate ext. bus (SY.07)..................................................................................10.1-9
10.1.9.3 Baud rate int. bus (SY.11)...................................................................................10.1-9
10.1.9.4 Watchdog time (Pn.06).......................................................................................10.1-9
10.1.9.5 Response to E.bus (Pn.05) ................................................................................10.1-9
10.1.9.6 HSP5 Watchdog time (SY.09)...........................................................................10.1-10
10.1.9.7 Auto store (ud.05), auto store state (ud.04); ...................................................10.1-10
10.1.9.8 Status and control word.................................................................................... 10.1-11
10.1.9.9 Speed setting via bus.......................................................................................10.1-14
11. Parameter Overview............................................................................11.1-3
11.1 Parameter ....................................................................................................11.1-3
11.1.1 Parameter Groups ........................................................................................11.1-3
11.1.2 Characteristics of the F5-S in Ahousing.......................................................11.1-4
11.1.2.1 The following parameters are not available atA-Servo:............................................ 11.1-4
11.1.2.2 The following parameters are available atA-Servo:.................................................. 11.1-4
11.1.3 Parameter list F5-A, -E and -H......................................................................11.1-5
12. Annex....................................................................................................12.1-3
12.1 Search and Find..........................................................................................12.1-3
12.1.1 Index.............................................................................................................12.1-3

Page 1.1-14 COMBIVERT F5-A, -E, -H © KEB, 2008-02
Table of contents

Product Overview
© KEB, 2012-10 COMBIVERT F5-A, -E, -H Page 2.1-1
2
1. Introduction
2. Summary
3. Hardware
4. Operation
5. Selection of Operating
Mode
6. Initial Start-up 2.1 Product overview
7. Functions
8. Error Assistance
9. Project Design
10. Networks
11. Parameter Overview
12. Annex

Page 2.1-2 COMBIVERT F5-A, -E, -H © KEB, 2012-10
Product Overview
2.1.1 Features of KEB COMBIVERT.................................................................................................2.1-3
2.1.2 Function principle....................................................................................................................2.1-3
2.1.3 Application as directed............................................................................................................2.1-4
2.1.4 Type code..................................................................................................................................2.1-5

Product Overview
© KEB, 2012-10 COMBIVERT F5-A, -E, -H Page 2.1-3
2




UNRCW
U
V
UZK
L1
L2
(L3)
M
3~
2.1.1 Features of KEB COM-
BIVERT
2.1 Product description
KEB
COMBIVERT
14 Parameter groups
Prog. Operator menu
2 prog. relay outputs
8 prog. digital inputs
2 prog. digital outputs
2 prog. analog outputs
2 prog. digital inputs
Hardware current limit
Autoboost
Slip compensation
DC braking
Jogging function (prog.)
Speed search
Power-off function
Energy saving function
PID controller
Protective equipment
electr. motor protection
Prog. Prog. lter for analog and digital inputs
Software in-/outputs
Adjustable balancing of the ramps
Hour meter
2.1.2 Function principle The power circuit of a frequency inverter consists basically of a mains rectier, the
DC-link and an inverter at the output. The mains rectier consists of an uncontrolled
singleorthree-phase bridge connection, the single-phase designis restricted tosmall
powers.It converts theAC-voltageof the mains intoaDC-voltage, which is smoothed
by the DC-link capacitor, thus in the ideal case (inverter unloaded) the DC-link is
charged with a voltage of UZK = √2 .UN.
Since during the charging of the DC-link capacitor very high currents ow for a short
time which would lead to the tripping of the input fuses or even to the destruction of
the mains rectier, the charging current must be limited to a permissible level. This is
achieved by using an inrush current limiting resistor in series to the capacitor. After
thechargingof the capacitor is completed thelimiting resistor isbridged, for example,
by a relay and is therefore only active at the switch-on of the inverter.
As the smoothing of the DC-link voltage requires a large capacity, the capacitor still
hasahighvoltageforsometimeafterthedisconnectionoftheinverterfromthemains.
The actual task of the frequency inverter, to produce an output voltage variable in
frequency and amplitude for the control of the three-phase AC motor, is taken over
by the converter at the output. It makes available a 3-phase output voltage according
to the principle of the pulse-width modulation, which generates a sinusoidal current
at the three-phase asynchronous motor.
Mains rectier Motor
Converter
DC link
Fig. 2.1.2 Block diagram of an inverter power circuit
HSP5 interface
Encoder interface
2. Summary

Page 2.1-4 COMBIVERT F5-A, -E, -H © KEB, 2012-10
Product Overview
2.1.3 Application as directed
The KEB COMBIVERT is a frequency inverter with DC link.
It works according to the principle of the pulse-width modula-
tion and serves exclusively for the stepless speed control of
three-phase AC motors.
The unit has been developed subject to the relevant safety
standards and is manufactured with the highest demands
on quality. Condition for an unobjectionable operation is the
function-conform conguring of the drive and correct transport
and storage as well as careful installation and connection.
Theoperation ofotherelectricconsumers is prohibitedandcan
lead to the destruction of the units as well as consequential
damages as a result from it.

Product Overview
© KEB, 2012-10 COMBIVERT F5-A, -E, -H Page 2.1-5
2
2.1.4 Type code
15.F5.A1E–35DA
at FI: Cooling A-Z: as digits, varnished at Servos: motor cooling
0: Standard A: 0 varnished (standard) 0: Self-cooling
1: Flat rear B: 1 varnished (Flat Rear) 1: Separate cooling
2: Water-cooled C: 2 varnished (water cooling)
3: Convection D: 3 varnished (convection)
4: Special fan E: 4 varnished (special fan)
Encoder interface type see control part
0: no interface 5: Resolver a. SSI A: Inc.-Input a. Initiator F: Hiperface a. IG-Outp.
1: Inc. input a. inc.-I/O 6: Hiperface a. SSI B: Resolver a. Initiator G: Inc.-Input a. Inc.-Inp.
2: Resolver a. Inc.-I/O 7: Inc.-Input a. Tacho C: Hiperface a. Initiator H: Resolver a. Inc.-Inp.
3: Hiperface a. Inc.-I/O 8: Resolver a. Tacho D: Inc.-Input a. Inc.-Outp.I: Hiperface a. Inc.-Inp.
4: Inc.-Input a. SSI 9: Hiperface a. Tacho E: Resolver a. Inc.-Outp.
at FI: Switching frequency / max. short time current / OC-tripping current
0: 2 kHz/125%/150% 5: 4 kHz/150%/180% A: 8 kHz/180%/216% F: 16 kHz/200%/240%
1: 4 kHz/125%/150% 6: 8 kHz/150%/180% B: 16 kHz/180%/216% G: 2 kHz/400%/480%
2: 8 kHz/125%/150% 7: 16 kHz/150%/180% C: 2 kHz/200%/240% H: 4 kHz/400%/480%
3: 16 kHz/125%/150% 8: 2 kHz/180%/216% D: 4 kHz/200%/240% I: 8 kHz/400%/480%
4: 2 kHz/150%/180% 9: 4 kHz/180%/216% E: 8 kHz/200%/240% K: 16 kHz/400%/480%
at servos: Motor speed
1: 1500 rpm 2: 2000 rpm 3: 3000 rpm 4: 4000 rpm 6: rpm
Inputidentication
0: 1ph 230V AC/DC 5: 400V DC A: 6ph 400V AC
1: 3ph 230V AC/DC 6: 1ph 230V AC z: 230V AC or AC/DC
2: 1/3ph 230V AC/DC 7: 3ph 230V AC Y: 400V AC or AC/DC
3: 3ph 400V AC/DC 8: 1/3ph 230V AC W: 230V DC
4: 230V DC 9: 3ph 400V AC V: 400V DC
Housing type A, B, D, E, G, H, P, R, U, W
Accessory
0: without 4: PFC
2) integrated
1: GTR 7 1) 5: GTR 7 1), PFC 2) integrated
2: integrated lter 6: integrated lter , integrated PFC 2)
3: GTR 7 1), integrated lter 7: GTR 7 1), integrated lter, integrated PFC 2)
Control type
A: Standard software for operation of asynchronous motors with vector control and V/f characteristic
control, synchronous motors with vector control
E: Software for the speed-controlled operation of synchronous motors without speed feedback
H: Software for the speed-controlled operation of asynchronous motors without speed feedback
Series F5
at FI in the 1. and 2. place digit: Inverter size
atservos:motoridentication/motordimensionwide
1) GTR 7: braking transistor
2) PFC: Power Factor Control

Page 2.1-6 COMBIVERT F5-A, -E, -H © KEB, 2012-10
Product Overview