KEBCO COMBIVERT G6 User manual

COMBIVERT G6
INSTRUCTIONS FOR USE | PROGRAMMING MANUAL CONTROL UNIT
ANALOG / DIGITAL
Translation of original manual
Document 20087588 EN 01

3
PREFACE
Preface
The described hard- and software are developments of the KEB Automation KG. The
enclosed documents correspond to conditions valid at printing. Misprint, mistakes and
technical changes reserved.
Signal words and symbols
Certain operations can cause hazards during the installation, operation or thereafter.
There are safety informations in the documentation in front of these operations. Security
signs are located on the device or machine. A warning contains signal words which are
explained in the following table:
DANGER Dangerous situation, which will cause death or serious injury in case of
non-observance of this safety instruction.
WARNING Dangerous situation, which may cause death or serious injury in case of
non-observance of this safety instruction.
CAUTION Dangerous situation, which may cause minor injury in case of non-ob-
servance of this safety instruction.
NOTICE Situation, which can cause damage to property in case of non-obser-
vance.
RESTRICTION
Is used when certain conditions must meet the validity of statements or the result is
limited to a certain validity range.
Is used when the result will be better, more economic or trouble-free by following
these procedures.
More symbols
► Thisarrowstartsanactionstep.
• / - Enumerations are marked with dots or indents.
=> Cross reference to another chapter or another page.
Note to further documentation.
www.keb.de/nc/search

4
PREFACE
Laws and guidelines
KEB Automation KGconrmswiththeECdeclarationofconformitywiththeCEmark
on the unit name plate, that the device complies with the essential safety requirements.
The EC declaration of conformity can be downloaded on demand via our website. Fur-
therinformationisprovidedinchapter"Certication".
Warranty
The warranty on design, material or workmanship for the acquired device is given in the
current terms and conditions.
Hereyouwillndourcurrenttermsandconditions.
www.keb.de/terms-and-conditions
Furtheragreementsorspecicationsrequireawrittenconrmation.
Support
Through multiple applications not every imaginable case has been taken into ac-
count. If you require further information or if problems occur which are not treated de-
tailed in the documentation, you can request the necessary information via the local
KEB Automation KG agency.
The use of our units in the target products is beyond of our control and therefore
exclusively the responsibility of the machine manufacturer, system integrator or
customer.
Theinformationcontainedinthetechnicaldocumentation,aswellasanyuser-specic
advice in spoken and written and through tests, are made to best of our knowledge and
information about the application. However, they are considered for information only
without responsibility. This also applies to any violation of industrial property rights of a
third-party.
Selection of our units in view of their suitability for the intended use must be done gener-
ally by the user.
Tests can only be done within the application by the machine manufacturer. They
must be repeated, even if only parts of hardware, software or the unit adjustment
are modied.
Copyright
The customer may use the instruction manual as well as further documents or parts from
it for internal purposes. Copyrights are with KEB Automation KG and remain valid in its
entirety.
Other wordmarks or/and logos are trademarks (™) or registered trademarks (®) of their
respectiveownersandarelistedinthefootnoteontherstoccurrence.

5
TABLE OF CONTENTS
Table of Contents
Preface ....................................................................................................................................................3
Signal words and symbols .............................................................................................................3
More symbols.................................................................................................................................3
Laws and guidelines.......................................................................................................................4
Warranty .......................................................................................................................................4
Support .......................................................................................................................................4
Copyright........................................................................................................................................4
Table of Contents ...................................................................................................................................5
List of Figures.........................................................................................................................................7
List of Tables ..........................................................................................................................................8
1 Basic Safety Instructions.............................................. 9
1.1 Target group.....................................................................................................................................9
1.2 Validity of this manual.....................................................................................................................9
1.3 Electrical connection ....................................................................................................................10
1.4 Start-up and operation .................................................................................................................. 10
2 Product description......................................................11
2.1 Specied application..................................................................................................................... 11
2.1.1 Residual risks ..................................................................................................................... 11
2.2 Improper use.................................................................................................................................. 11
2.3 Safety function...............................................................................................................................12
3 Operation...................................................................... 13
3.1 Control elements ...........................................................................................................................13
3.1.1 Description of controls........................................................................................................13
3.1.1.1 Menu bar .........................................................................................................................13
3.1.1.2 Function keys and toolbar ...............................................................................................14
3.2 Initial start-up.................................................................................................................................14
3.2.1 Switch on............................................................................................................................14
3.2.2 Main menu..........................................................................................................................15
4 Basic settings .............................................................. 16
4.1 Change language...........................................................................................................................16
4.2 Startup mode .................................................................................................................................17
4.3 Set font size and font size 2 .........................................................................................................17
4.4 Contrast settings ...........................................................................................................................18
4.5 Setting the backlight of the display ............................................................................................. 19
4.6 Functional test of keyboard and display.....................................................................................19

6
TABLE OF CONTENTS
5 Operator parameter ..................................................... 20
5.1 General control card parameters (Operator functionality) ........................................................ 20
5.2 Display parameter (dp)..................................................................................................................25
6 Customer parameters (CP Parameter)....................... 26
7 Inverter parameters (power unit functionality) ......... 27

7
LIST OF FIGURES
List of Figures
Figure 1: Control elements.............................................................................................................. 13
Figure 2: Power Indicator................................................................................................................14
Figure 3: Main menu .......................................................................................................................15
Figure 4: Basic settings................................................................................................................... 16
Figure 5: Change language.............................................................................................................16
Figure 6: Set start mode..................................................................................................................17
Figure 7: Set font size .....................................................................................................................17
Figure 8: Set font size 2 ..................................................................................................................18
Figure 9: Contrast settings..............................................................................................................18
Figure 10: Backlight settings.............................................................................................................19
Figure 11: Functional test of keyboard and display...........................................................................19
Figure 12: Operator parameter .........................................................................................................20
Figure 13: Select control board parameter group ............................................................................. 20
List of Tables
Table 1: Numerical code for COMBIVERT G6 with STO............................................................... 11
Table 2: assignment of the function keys.......................................................................................13
Table 3: Overview basic settings of dp-parameters....................................................................... 24

8
BASIC SAFETY INSTRUCTIONS
1 Basic Safety Instructions
The COMBIVERT is designed and constructed in accordance with state-of-the-art tech-
nology and the recognised safety rules and regulations. However, the use of such devic-
es may cause functional hazards for life and limb of the user or third parties, or damages
to the system and other material property.
The following safety instructions have been created by the manufacturer for the area
of electric drive technology. They can be supplemented by local, country- or applica-
tion-specicsafetyinstructions.Thislistisnotexhaustive.Non-observancewillleadto
the loss of any liability claims.
NOTICE Hazards and risks through ignorance.
►Read the instruction manual !
►Observe the safety and warning instructions !
►If anything is unclear, please contact KEB Automation KG !
1.1 Target group
This instruction manual is determined exclusively for electrical personnel. Electrical per-
sonnelforthepurposeofthisinstructionmanualmusthavethefollowingqualications:
• Knowledge and understanding of the safety instructions.
• Skills for installation and assembly.
• Start-up and operation of the product.
• Understanding of the function in the used machine.
• Detection of hazards and risks of the electrical drive technology.
• Knowledge of DIN IEC 60364-5-54.
• Knowledge of national safety regulations (e.g. DGUV regulation 3).
1.2 Validity of this manual
This manual describes the control part of the COMBIVERT F6 EtherCAT.
The manual
• contains only supplementary safety instructions.
• is only valid in connection with the power unit manual of COMBIVERT F6.

9
BASIC SAFETY INSTRUCTIONS
1.3 Electrical connection
DANGER Voltage at the terminals and in the device !
Danger to life due to electric shock !
►For any work on the unit switch off the supply voltage and secure it
against switching on.
►Wait until the drive has stopped in order, that perhaps regenerative
energy can be generated.
►Await capacitor discharge time (5 minutes) if necessary, measure
DC voltage at the terminals.
►Never bridge upstream protective devices (also not for test purpos-
es).
For a trouble-free and safe operation, please pay attention to the following instructions:
• The electrical installation shall be carried out in accordance with the relevant re-
quirements.
• Cable cross-sections and fuses must be dimensioned by the user accordly to the
speciedminimum/maximumvaluesfortheopperation.
• With existing or newly wired circuits the person installing the units or machines must
ensure the EN requirements are met.
• For drive converters that are not isolated from the supply circuit (in accordance with
EN 61800-5-1) all control lines must be included in other protective measures (e.g.
double insulation or shielded, earthed and insulated).
• When using components without isolated inputs/outputs, it is necessary that equi-
potential bonding exists between the components to be connected (e.g. by the equi-
potential line). Disregard can cause destruction of the components by equalizing
currents.
1.4 Start-up and operation
The drive converter must not be started until it is determined that the installation com-
plies with the machine directive; Account is to be taken of EN 60204-1.
WARNING Software protection and programming !
Hazards caused by unintentional behavior of the drive!
►Check especially during initial start-up or replacement of the drive
converter if parameterization is compatible to application.
►Securing a unit solely with software-supported functions is not suf-
cient.Itisimperativetoinstallexternalprotectivemeasures(e.g.
limit switch) that are independent of the drive converter.
►Secure motors against automatic restart.

10
PRODUCT DESCRIPTION
2 Product description
This manual describes the parameters and operation of the analog / digital control.
2.1 Specied application
The COMBIVERT serves exclusively for the control and regulation of three-phase mo-
tors. It is intended for installation in electrical systems or machines.
The technical data as well as information concerning the supply conditions shall be tak-
en from the name plate and from the instruction manual and shall be strictly observed.
The used semiconductors and components of the KEB Automation KG are developed
and dimensioned for the use in industrial products.
Limitation
If the KEB COMBIVERT F5 is used in machines, which work under exceptional condi-
tions or if essential functions, life-supporting measures or an extraordinary safety step
mustbefullled,thenecessaryreliabilityandsecuritymustbeensuredbythemachine
builder.
2.1.1 Residual risks
In spite of the intended use, the drive converter can reach unexpected operating condi-
tions in error case, wrong parameterisation, incorrect connection or unauthorized inter-
ventions and repairs. This can be:
• wrong direction of rotation
• motor speed too high
• motor is running into limitation
• motor can also be under current during standstill
• automatic start-up
2.2 Improper use
The operation of other electric consumers is prohibited and can lead to the destruction of
the unit. The operation of our products outside the indicated limit values of the technical
data leads to the loss of any liability claims.

11
PRODUCT DESCRIPTION
2.3 Safety function
Attention Thecerticationofcontrollerswithsafetytechnologyisonlyvalidunder
the following conditions::
► Thematerialnumbercorrespondstothespeciednumericalcode
(see below).
►The FS logo is printed on the type plate.
FS
Numerical code for COMBIVERT G6 with STO
xxG6xAx-xxxx
xxG6xBx-xxxx
xxG6xCx-xxxx
xxG6xDx-xxxx
xxG6xHx-xxxx
xxG6xIx-xxxx
xxG6xKx-xxxx
xxG6xLx-xxxx
Table 1: Numerical code for COMBIVERT G6 with STO

12
OPERATION
3 Operation
3.1 Control elements
F1 F2 F3 F4
ENTER ESC
①
②
Inverter parameter
CP mode
Operator parameter
Settings
Name Function
①Menu bar
②Function bar
F1 Function key 1
F2 Function key 2
F3 Function key 3
F4 Function key 4
▲Menu bar up or
increase parameter value
▼Menu bar down or
decrease parameter value
ENTER select/conrm
ESC return to the previous menu
Figure 1: Control elements
3.1.1 Description of controls
3.1.1.1 Menu bar
Themenubarshowsthecurrentselectioninthemenu.Itcanbemovedwiththe▲and
▼keys.PressEntertochangetothesubordinateoperatinglevel,ESCtoreturntothe
previous operating level.

13
OPERATION
3.1.1.2 Function keys and toolbar
The function keys F1...F4 are variable assigned depending on the menu item. The tool-
bar displays current assignment of the function keys F1 ... F4.
The following assignment may take the keys:
Display Function
DecHex Representation changes between decimal and hexadecimal display
Menu jumps to the main menu
Up jumps to the top of the current page, repeatedly pressing scrolls back a
page
Down jumps to the top of the current page, repeatedly pressing scrolls back a
page
Table 2: assignment of the function keys
3.2 Initial start-up
3.2.1 Switch on
CP01 2203h Set:1
actual frequency display
0.0000 Hz
DecHex
At rst switch on with factory setting the
operator indicates the actual frequency in
customer parameters menu (CP-mode).
To make the basic settings change to the
main menu as follows:
<ESC> →changes to the parame-
ter selection
<F1> →jumps to the main menu
Figure 2: Power Indicator
The menu with the inverter starts can be set in the settings menu under "Start
Mode".

14
OPERATION
3.2.2 Main menu
Inverter parameter
CP mode
Operator parameter
Settings
The main menu is the top-level menu. With
thekeys<▲>and<▼>selectthedesired
submenu. Press <ENTER> to jump to the
selected submenu.
„Inverter parameters (power unit function-
ality)“ on page 26
„Customer parameters (CP Parameter)“
on page 25
„Operator parameter“ on page 19
„Basic settings“ on page 15
Figure 3: Main menu

15
BASIC SETTINGS
4 Basic settings
Language english
Start mode CP Mode
Font size 13
Font size 2 16
Contrast 21
Lightning Auto
Start test mode
Menu
To adjust the display to the individual
needs select "Settings" in the main menu
and confirm with <ENTER>.
With the keys <▲> and <▼> select the
desired function.
Press <ENTER> to switch into the input
mode to change the parameter value.
Figure 4: Basic settings
4.1 Change language
Menu
Language english
Start mode CP Mode
Font size 13
Font size 2 16
Contrast 21
Lightning Auto
Language
German
Menu
Press <ENTER> to switch into the input
mode to change the parameter value.
Withthekeys<▲>and<▼>selectoneof
the following languages:
• German
• English
• Espanõl
• Russian
• Italiano
• Francais
• American
<ENTER> selects the desired language
and jumps back into the "Settings" sub-
menu.
Figure 5: Change language
If the selected language is not available the parameters are displayed in English.

16
BASIC SETTINGS
4.2 Startup mode
Menu
Language english
Start mode CP Mode
Font size 13
Font size 2 16
Contrast 21
Lightning Auto
Startup mode
CP mode
Menu
The start mode determines which display
appears at switch on.
Press <ENTER> to switch into the input
mode to change the parameter value.
Withthekeys<▲>and<▼>selectoneof
the following home screens:
• Inverter parameter
• CP Mode (customer parameter)
• Operator parameter
• Settings
<ENTER> selects the desired startup
screen and jumps back into the "Settings"
submenu.
Figure 6: Set start mode
4.3 Set font size and font size 2
Menu
Language english
Start mode CP Mode
Font size 13
Font size 2 16
Contrast 21
Lightning Auto
Font size
13
Menu
The font size determines the complete
menu view in the display except for the
font size 2 (see below).
Press <ENTER> to switch into the input
mode to change the parameter value.
Withthekeys<▲>and<▼>selectoneof
the following font sizes:
• 8, 10, 13, 16, 24
<ENTER> selects the desired font size
and jumps back into the "Settings" sub-
menu.
The display will only be updated after a
change of the menu.
Figure 7: Set font size

17
BASIC SETTINGS
Menu
Language english
Start mode CP Mode
Font size 13
Font size 2 16
Contrast 21
Lightning AutoTest mode start
Font size 2
16
Menu
The font size 2 determines the display
size of the parameter values in CP mode.
Press <ENTER> to switch into the input
mode to change the parameter value.
Withthekeys<▲>and<▼>selectoneof
the following font sizes:
• 8, 10, 13, 16, 24
<ENTER> selects the desired font size
and jumps back into the "Settings" sub-
menu.
Figure 8: Set font size 2
4.4 Contrast settings
Menu
Language english
Start mode CP Mode
Font size 13
Font size 2 16
Contrast 21
Lightning AutoTest mode start
Contrast
21
Menu
The menu item "contrast" sets the con-
trast level of the LC display.
Press <ENTER> to switch into the input
mode to change the parameter value.
Withthekeys<▲>and<▼>setthecon-
trast level from 0...50. Use the contrast
bar on the bottom of the toolbar to control
the settings.
<ENTER> stores the specified contrast
setting and returns to the "Settings" sub-
menu.
Figure 9: Contrast settings

18
BASIC SETTINGS
4.5 Setting the backlight of the display
Menu
Language english
Start mode CP Mode
Font size 13
Font size 2 16
Contrast 21
Lightning AutoTest mode start
Backlight
auto
Menu
The menu item "Lighting" defines the be-
havior of the backlight of the LC Display.
Press <ENTER> to switch into the input
mode to change the parameter value.
Withthekeys<▲>and<▼>selectoneof
the following settings:
on →generally on
off →generally off
auto →on when pressing a button;
off after 10 seconds of
non-operation
<ENTER> selects the desired backlight
and jumps back into the "Settings" sub-
menu.
Figure 10: Backlight settings
4.6 Functional test of keyboard and display
Language english
Start mode CP Mode
Font size 13
Font size 2 16
Contrast 21
Lightning Auto
Start test mode
Menu
<ENTER> starts a test mode, which al-
lows you to test the function of each but-
ton and the LCD display.
Follow the instruction on-screen during
the test run.
Figure 11: Functional test of keyboard and display

19
OPERATOR PARAMETER
5 Operator parameter
Inverter parameter
CP mode
Operator parameter
Settings
Use the operator parameters to configure
the control card, the fieldbus (if available)
and the display.
Withthekeys<▲>and<▼>select"Op-
erator parameter" and confirm with <EN-
TER>.
Figure 12: Operator parameter
os Operator parameter
dp LCD-parameter
Menu Top Bottom
The control card parameters at the analog
/ digital control are divided into two groups:
os - Operator system parameters; Display
and setting of the control board
dp-LCD-Displayparameters;Congura-
tion of the LC display via bus
With the keys <▲> and <▼> select the
corresponding parameter group.
<ENTER> switches to the selected sub-
menu.
Figure 13: Select control board parameter group
5.1 General control card parameters (Operator functionality)
In the following, only the meanings of the parameter values are described. Value
ranges, data length- and type; Access mode and the default values can be taken
from COMBIVIS.
os00 operatoridentier 0x2080
Value Meaning
e.g.150117 Displays the control card type, as well as the software version.
• 15xxxx: G6
• xx01xx: Analog/digital-control
• xxxx17:Versionofthecongurationparameters

20
OPERATOR PARAMETER
os01 password OS 0x2082
Value Meaning
-1…-9 Displays the current password level of the operator. This parameter is a mapping of the
parameter Ud01. This parameter is only visible via bus if "invisible parameter" is set in
COMBIVIS.
os02 software date OS 0x2082
Value Meaning
0,0000…
9999,1231
Software date of the control board.
• The year is displayed before the comma, month and day are after that. 2014.0513
means 13.05.2014.
os03 software version 0x2083
Value Meaning
0.0.0.0…
255.255.255. 255
Software version of the control board.
• Example 1.4.1.2
os04 diag error count 0x2084
Value Meaning
0…255 Speciesthenumberoferrorsoccurredonthediagnosticinterface.
os05 diag response delay time 0x2085
Value Meaning
0…126 ms Sets the minimum response delay time for requests on the diagnostic interface.
os06 baud rate diag 0x2086
Value Meaning
0…8 Default transfer speed on the diagnostic interface.
01.2 kBit/s
12.4 kBit/s
24.8 kBit/s
39.6 kBit/s
419.2 kBit/s
538.4 kBit/s (standard)
655.5 kBit/s
757.6 kBit/s
8100 kBit/s
os07 node ID 0x2087
Value Meaning
0…239 Thisparameterspeciestheinverteraddressforthediagnosticinterface(DIN66019).
The parameter is an image of the system parameter Sy06.