KEBCO COMBIVERT G6 Owner's manual

COMBIVERT
Programming manual COMBIVERT G6
Control unit IO Link
Translation of the original manual
Document Part Version
20100117 GBR 01
X2B
X2A
X4A
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Network Status
X4B

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Preface
Preface
The described hard- and software are developments of the KEB Automation KG. The
enclosed documents correspond to conditions valid at printing. Misprint, mistakes and
technical changes reserved.
Signal words and symbols
Certain operations can cause hazards during the installation, operation or thereafter.
There are safety informations in the documentation in front of these operations. Security
signs are located on the device or machine. A warning contains signal words which are
explained in the following table:
DANGER Dangerous situation, which will cause death or serious injury in case of
non-observance of this safety instruction.
WARNING Dangerous situation, which may cause death or serious injury in case of
non-observance of this safety instruction.
CAUTION Dangerous situation, which may cause minor injury in case of non-ob-
servance of this safety instruction.
Attention Situation, which can cause damage to property in case of non-obser-
vance.
RESTRICTION
Is used when certain conditions must meet the validity of statements or the result is
limited to a certain validity range.
Is used when the result will be better, more economic or trouble-free by follow-
ing these procedures.
More symbols
► Thisarrowstartsanactionstep.
• / - Enumerations are marked with dots or indents.
=> Cross reference to another chapter or another page.
Note to further documentation.
https://www.keb.de/de/service/downloads.html

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Preface
Laws and guidelines
KEBAutomationKGconrmswiththeCEmarkandtheECdeclarationofconformity,
that our device complies with the essential safety requirements.
The CE mark is located on the name plate. The EC declaration of conformity can be
downloaded on demand via our website. Further information is provided in chapter
"Certication".
Warranty
The warranty on design, material or workmanship for the acquired device is given in the
current terms and conditions.
Hereyouwillndourcurrenttermsandconditions.
https://www.keb.de/de/agb.html
Furtheragreementsorspecicationsrequireawrittenconrmation.
Support
Through multiple applications not every imaginable case has been taken into ac-
count. If you require further information or if problems occur which are not treated de-
tailed in the documentation, you can request the necessary information via the local
KEB Automation KG agency.
The use of our units in the target products is beyond of our control and therefore
exclusively the responsibility of the machine manufacturer, system integrator or
customer.
Theinformationcontainedinthetechnicaldocumentation,aswellasanyuser-specic
advice in spoken and written and through tests, are made to best of our knowledge and
information about the application. However, they are considered for information only
without responsibility. This also applies to any violation of industrial property rights of a
third-party.
Selection of our units in view of their suitability for the intended use must be done gener-
ally by the user.
Tests can only be done within the application by the machine manufacturer. They
must be repeated, even if only parts of hardware, software or the unit adjustment
are modied.
Copyright
The customer may use the instruction manual as well as further documents or parts
from it for internal purposes. Copyrights are with KEB Automation KG and remain valid
in its entirety.
Other wordmarks or/and logos are trademarks (™) or registered trademarks (®) of their
respectiveownersandarelistedinthefootnoteontherstoccurrence.

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Table of Contents
Table of Contents
Preface ....................................................................................................................................................3
Signal words and symbols .............................................................................................................3
More symbols.................................................................................................................................3
Laws and guidelines.......................................................................................................................4
Warranty 4
Support 4
Copyright........................................................................................................................................4
Table of Contents ...................................................................................................................................5
List of Figures.........................................................................................................................................7
List of Tables ..........................................................................................................................................8
Glossary ..................................................................................................................................................9
Used standards .................................................................................................................................... 11
1 Basic Safety Instructions............................................ 13
1.1 Target group...................................................................................................................................13
1.2 Transport, storage and proper use .............................................................................................. 13
1.3 Installation......................................................................................................................................14
1.4 Electrical connection ....................................................................................................................15
1.4.1 EMC-compatible installation............................................................................................... 16
1.4.2 Voltage test......................................................................................................................... 16
1.4.3 Insulation measurement.....................................................................................................16
1.5 Start-up and operation ..................................................................................................................17
1.6 Maintenance...................................................................................................................................18
1.7 Repair .............................................................................................................................................18
1.8 Disposal..........................................................................................................................................19
2 Product Description .................................................... 21
2.1 Specied application.....................................................................................................................21
2.1.1 Residual risks .....................................................................................................................22
2.2 Improper use..................................................................................................................................22
2.3 Type code .......................................................................................................................................23
3 IO-Link Interface .......................................................... 25
3.1 Identication ..................................................................................................................................25
3.2 IO-Link status and error message ...............................................................................................27
3.3 Frame types ...................................................................................................................................28
3.4 Parameterization data (SPDU)...................................................................................................... 29
3.5 Process data ..................................................................................................................................30
4 Process Data Mapping ................................................ 31
4.1 Output process data (manager =>client)....................................................................................31

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Table of Contents
4.2 Input process data (client =>manager).......................................................................................34
5 Description le (IODD) ................................................ 37
6 Fieldbus Watchdog...................................................... 38
7 Events........................................................................... 39
8 General Control Card Parameters (Operator
Functionality) .............................................................. 41
9 LC Display Operation .................................................. 49
9.1 Control elements ...........................................................................................................................49
9.1.1 Description of controls........................................................................................................49
9.1.1.1 Menu bar .........................................................................................................................49
9.1.1.2 Function keys and toolbar ...............................................................................................50
9.2 Initial start-up.................................................................................................................................50
9.2.1 Switch on............................................................................................................................50
9.2.2 Main menu..........................................................................................................................51
10 Basic settings ........................................................... 52
10.1 Change language.........................................................................................................................52
10.2 Startup mode ...............................................................................................................................53
10.3 Set font size and font size 2 .......................................................................................................53
10.4 Contrast settings .........................................................................................................................54
10.5 Setting the backlight of the display ...........................................................................................55
10.6 Functional test of keyboard and display................................................................................... 55
11 Operator parameter ................................................... 56
11.1 Parameters for LC display setting .............................................................................................57

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List of Figures
List of Figures
Figure 1: Interleaved mode ............................................................................................................. 28
Figure 2: Start-up assistant: PD Mapping ....................................................................................... 37
Figure 3: Control elements..............................................................................................................49
Figure 4: Power-on indicator...........................................................................................................50
Figure 5: Main menu .......................................................................................................................51
Figure 6: Basic settings ..................................................................................................................52
Figure 7: Change language.............................................................................................................52
Figure 8: Set start mode..................................................................................................................53
Figure 9: Set font size ..................................................................................................................... 53
Figure 10: Set font size 2 .................................................................................................................. 54
Figure 11: Contrast settings..............................................................................................................54
Figure 12: Backlight settings.............................................................................................................55
Figure 13: Functional test of keyboard and display...........................................................................55
Figure 14: Operator parameter .........................................................................................................56
Figure 15: Select control board parameter group .............................................................................56

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List of Tables
List of Tables
Table 1: assignment of the function keys.......................................................................................50

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Glossary
Glossary
0V Earth-potential-free common point
1ph 1-phase mains
3ph 3-phase mains
AC AC current or voltage
ASCL Asynchronous sensorless closed
loop
AWG American wire gauge
BiSS Open source real-time interface
for sensors and actuators (DIN
5008)
CAN Fieldbus system
COMBIVERT KEB drive converters
COMBIVIS KEB start-up and parameterizing
software
DC DC current or voltage
DIN German Institut for standardiza-
tion
EMC Electromagnetic compatibility
Emergency
stop
Shutdown of a drive in emergency
case (not de-energized)
Emergency
switching off
Switching off the voltage supply in
emergency case
Emulation Software-generated encoder
output
EN European standard
Endat Bidirectional encoder interface of
the company Heidenhain
EtherCAT Real-time Ethernet bus system of
the company Beckhoff
FE Functional earth
FU Drive converter
GND Reference potential, ground
GTR7 Braking transistor
HFlter Highfrequencyltertothemains
Hiperface Bidirectional encoder interface of
the company Sick-Stegmann
HMI Human maschine interface (touch
screen)
HSP5 Fast, serial protocol
HTL Incremental signal with an output
voltage (up to 30V) -> TTL
I²t-monitoring Software function for thermal mo-
nitoring of the motor winding
IEC International standard
IP xx Degree of protection (xx for level)
KTY Silicium temperature sensor (pola-
rized)
MCM American unit for large wire cross
sections
Modulation Means in drive technology that the
power modules are controlled
MTTF Mean service life to failure
NN Sea level
OC Overcurrent
OSSD Output switching element; - an
output signal that is checked in
regular intervals on its shutdown.
(safety technology)
PE Protective earth
PELV Protective Extra Low Voltage
PFD Term used in the safety technolo-
gy (EN 61508-1...7) for the size of
error probability
PFH Term used in the safety technolo-
gy (EN 61508-1...7) for the size of
error probability per hour
PLC Programmable logic controller
Port Part of a network address to the
assignment of TCP and UDP
connections
PT100 Temperature sensor with
R0=100Ω
PT1000 Temperature sensor with
R0=1000Ω
PTC PTC-resistor for temperature
detection
PWM Pulse width modulation
RJ45 Modular connector with 8 lines
SCL Synchronous sensorless closed
loop
SELV Electrically isolated low voltage
(< 60 V)
SIL The security integrity level is a
measure for quantifying the risk
reduction. Term used in the safety
technology (EN 61508 -1..7).
SS1 Safety function „Safe stop 1“ in
accordance with IEC 61800-5-2

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Glossary
SSI Synchronous serial interface for
encoder
STO Safety function „Safe Torque Off“
in accordance with IEC 61800-5-2
TTL Incremental signal with an output
voltage up to 5 V
USB Universal serial bus
VARAN Real-time Ethernet bus system