KEBCO COMBILINE E6 Series User manual

Instructions for Use
COMBILINE E6
Installation HF-Filter side-mounted Size 33
Translation of the original manual - Pre-Series
Document 20337731 EN 00

Imprint
KEB Automation KG
Suedstraße 38, D-32683 Barntrup
Germany
Tel: [phone] • Fax: [phone]
E-Mail: [email protected] • URL: https://www.keb.de
ma_dr_e6-hf-filter-nb-20337731_en
Version 00 • Edition 25/04/2023

Table of Contents
ma_dr_e6-hf-filter-nb-20337731_en iii
Table of Contents
1 Introduction ................................................................................................................................................... 7
1.1 Markings................................................................................................................................................ 7
1.1.1 Warnings................................................................................................................................. 7
1.1.2 Information notes .................................................................................................................... 7
1.1.3 Symbols and markers ............................................................................................................. 8
1.2 Laws and guidelines.............................................................................................................................. 8
1.3 Warranty and liability............................................................................................................................. 8
1.4 Support.................................................................................................................................................. 8
1.5 Copyright............................................................................................................................................... 9
1.6 Validity of this manual ........................................................................................................................... 9
1.7 Target group.......................................................................................................................................... 9
2 General Safety Instructions.......................................................................................................................... 10
2.1 Installation............................................................................................................................................. 10
2.2 Electrical installation.............................................................................................................................. 10
2.3 Start-up and operation .......................................................................................................................... 10
3 Product description ...................................................................................................................................... 11
3.1 Intendend use ....................................................................................................................................... 11
3.2 Unintended use..................................................................................................................................... 11
3.3 Part code............................................................................................................................................... 11
3.4 Functional description ........................................................................................................................... 12
3.4.1 IT mains filter .......................................................................................................................... 12
4 Technical data ............................................................................................................................................... 13
4.1 Operating conditions ............................................................................................................................. 13
4.1.1 Climatic ambient conditions .................................................................................................... 13
4.1.2 Mechanical ambient conditions............................................................................................... 13
4.1.3 Chemical/mechanical active substances ................................................................................ 13
4.1.4 Electrical operating conditions ................................................................................................ 14
4.2 Electrical data........................................................................................................................................ 14
4.2.1 Fuse protection according to .................................................................................................. 14
4.2.2 Fuse protection according to UL Class J ................................................................................ 14
4.2.3 Fuse protection according to UL type gR / aR........................................................................ 14
4.2.4 Interference suppression level................................................................................................ 15
4.2.5 Insertion loss........................................................................................................................... 15
5 Assembly ....................................................................................................................................................... 16
5.1 Assembly instructions ........................................................................................................................... 16
5.1.1 EMC notes on assembly......................................................................................................... 16
5.2 Mounting the filter.................................................................................................................................. 16
5.3 Mounting direction................................................................................................................................. 16
5.4 Minimum installation distances of the filter ........................................................................................... 17
5.5 Dimensions and weights ....................................................................................................................... 17
5.6 Fixing material....................................................................................................................................... 18
6 Electrical connection .................................................................................................................................... 20
6.1 Connection instructions......................................................................................................................... 20
6.2 Mains connection .................................................................................................................................. 20

Table of Contents KEB Automation KG
iv ma_dr_e6-hf-filter-nb-20337731_en
6.3 Connection description.......................................................................................................................... 21
6.3.1 Earth connection screw .......................................................................................................... 22
6.3.2 Copper bar.............................................................................................................................. 22
7 Maintenance, service and disposal ............................................................................................................. 23
7.1 Maintenance.......................................................................................................................................... 23
7.2 Service .................................................................................................................................................. 23
7.3 Disposal ................................................................................................................................................ 24
8 Certification ................................................................................................................................................... 25
8.1 EU Declaration of Conformity E4, E5, E6 ............................................................................................. 26
8.2 UK Declaration of Conformity E4, E5, E6 ............................................................................................. 28
8.3 UL certification (in preparation)............................................................................................................. 28
9 Annex ............................................................................................................................................................. 29
9.1 Measurement diagrams ........................................................................................................................ 29
9.2 Informative values for the use of RCDs ................................................................................................ 30
10 Revision history ............................................................................................................................................ 31
Glossary ......................................................................................................................................................... 32
Index ............................................................................................................................................................... 34

List of Figures
ma_dr_e6-hf-filter-nb-20337731_en 5
List of Figures
Fig. 1 Schematic diagram HF mains filter for IT, TN and TT systems ............................................................. 12
Fig. 2 33E6T60-3150_attenuation.................................................................................................................... 15
Fig. 3 Installation distances.............................................................................................................................. 17
Fig. 4 Dimensions 33E6T60-3150.................................................................................................................... 18
Fig. 5 Connection 3ph choke filter drive controller ........................................................................................... 20
Fig. 6 Connection 33E6T60-3150 .................................................................................................................... 21
Fig. 7 33E6T60-3150 interference voltage measurement C2 4kHz 50m......................................................... 29
Fig. 8 33E6T60-3150 interference voltage measurement C3 4kHz 100m ...................................................... 29
Fig. 9 33E6T60-3150 interference voltage measurement C2 8kHz 100m....................................................... 30

List of Tables KEB Automation KG
6 ma_dr_e6-hf-filter-nb-20337731_en
List of Tables
Tab. 1 Fuse protection according to.................................................................................................................. 14
Tab. 2 Fuse protection according to UL Class J ............................................................................................... 14
Tab. 3 Fuse protection according to UL type gR / aR ....................................................................................... 15
Tab. 4 Interference suppression level 33E6T60-3150 ...................................................................................... 15
Tab. 5 Permitted mounting orientations ............................................................................................................ 17
Tab. 6 Description earth connection screw ....................................................................................................... 22
Tab. 7 Informative values with RCD Doepke 4B SK ......................................................................................... 30

Introduction | 1
ma_dr_e6-hf-filter-nb-20337731_en 7
1 Introduction
The described devices, accessories, hardware and/or software are products of
KEB Automation KG. The enclosed documents correspond to conditions valid at
printing. Misprint, mistakes and technical changes reserved.
1.1 Markings
1.1.1 Warnings
Certain operations can cause hazards during the installation, operation or there-
after. There are safety informations in the documentation in front of these opera-
tions.
Warnings contain signal words for the severity of the hazard, the type and/or
source of the hazard, the consequence of non-compliance and the measures to
avoid or reduce the hazard.
DANGER Type and/or source of the hazard.
Leads to death or serious bodily injury if not observed.
a) Measures to avoid the hazard.
b) Can be supplemented by an additional danger sign or pictogram.
WARNING Type and/or source of the hazard.
May cause death or serious injury if not observed.
a) Measures to avoid the hazard.
b) Can be supplemented by an additional danger sign or pictogram.
CAUTION Type and/or source of the hazard.
May cause bodily injury if not observed.
a) Measures to avoid the hazard.
b) Can be supplemented by an additional danger sign or pictogram.
NOTICE Type and/or source of the hazard.
Can cause damage to property if not observed.
a) Measures to avoid the hazard.
b) Can be supplemented by an additional danger sign or pictogram.
1.1.2 Information notes
Indicates to the user a special condition, prerequisite, scope or simplifica-
tion.
This is a reference to further documentation with barcode
for smartphones and link for online users.
(► https://www.keb.co.uk/nc/search)

1 | Introduction KEB Automation KG
8 ma_dr_e6-hf-filter-nb-20337731_en
Notes on conformity for use in the North American or Canadian mar-
ket.
1.1.3 Symbols and markers
üCondition
a) Action step
ðResult or intermediate result
Cross-reference to a chapter, table or picture with page reference
ru21 parameter name or parameter index
(► Hyperlink)
<Strg> Control code
COMBIVERT dictionary entry
1.2 Laws and guidelines
KEB Automation KG confirms with the CE mark and the EU declaration of conform-
ity, that our device complies with the essential safety requirements.
The EU declaration of conformity can be downloaded on demand via our website.
1.3 Warranty and liability
The warranty and liability on design, material or workmanship for the acquired
device is given in the general conditions of sale.
Here you will find our general sales conditions.
(► https://www.keb.co.uk/terms-and-conditions)
Further agreements or specifications require a written confirmation.
1.4 Support
Through multiple applications not every imaginable case has been taken into ac-
count. If you require further information or if problems occur which are not treated
detailed in the documentation, you can request the necessary information via the
local KEB Automation KG agency.
The use of our units in the target products is beyond of our control and
therefore exclusively the responsibility of the customer.
The information contained in the technical documentation, as well as any user-spe-
cific advice in spoken and written and through tests, are made to best of our know-
ledge and information about the intended use. However, they are considered for in-
formation only without responsibility and changes are expressly reserved, in partic-
ular due to technical changes. This also applies to any violation of industrial prop-
erty rights of a third-party.
Selection of our units in view of their suitability for the intended use must be done
generally by the user.
Tests can only be carried out within the scope of the intended end use of the
product (Application) by the Customer. They must be repeated, even if only
parts of hardware, software or the unit adjustment are modified.

Introduction | 1
ma_dr_e6-hf-filter-nb-20337731_en 9
1.5 Copyright
The customer may use the instructions for use as well as further documents or
parts from it for internal purposes. Copyrights are with KEB Automation KG and re-
main valid in its entirety.
Other wordmarks and/or logos are trademarks (™) or registered trademarks (®) of
their respective owners.
1.6 Validity of this manual
These instructions for use are valid for the units specified in the product descrip-
tion. It can be supplemented by corresponding options or special designs. It con-
tains:
• Safety instructions to be observed
• Information on intended use
• Description of the device
• Technical Data
• Installation
• Connection
• Operation
• Maintenance, service and disposal
1.7 Target group
The instructions for use is determined exclusively for electrical personnel. Electrical
personnel for the purpose of this instruction manual must have the following quali-
fications:
• Knowledge and understanding of the safety instructions.
• Skills for installation and assembly.
• Start-up and operation of the product.
• Understanding of the function in the used machine.
• Detection of hazards and risks of the electrical drive technology.
• Knowledge of IEC 60364.
• Knowledge of national safety regulations (e. g. DGUV Regulation 3).

2 | General Safety Instructions KEB Automation KG
10 ma_dr_e6-hf-filter-nb-20337731_en
2 General Safety Instructions
The products are developed and built according to the state of the art and recog-
nized safety rules. Nevertheless, their use may create dangers to life and limb of
the user or third parties or damage to the machine and other material property.
The following safety instructions have been created by the manufacturer for the
area of electric drive technology. They can be supplemented by local, country- or
application-specific safety instructions. This list is not exhaustive. Non-observance
of the safety instructions by the customer, user or other third party leads to the loss
of all resulting claims against the manufacturer.
NOTICE Hazards and risks through ignorance!
a) Read the instructions for use.
b) Observe the safety and warning instructions.
c) Ask if something is unclear.
2.1 Installation
DANGER
EX
Explosion hazard due to sparking!
a) Do not operate the unit in a potentially explosive environment.
CAUTION Design-related edges and heavy weight
Contusions and bruises
a) Never stand under suspended loads.
b) Wear safety shoes.
c) Secure product accordingly when using lifting tools.
2.2 Electrical installation
DANGER Electrical voltage at terminals and in the device!
Danger to life due to electric shock !
üFor any work on the device
a) Switch off the supply voltage.
b) Secure it against switching on.
c) Wait until all drives has been stopped in order that no regenerative energy can
be generated.
d) Await capacitor discharge time (min. 5 minutes). Measure DC voltage at the
terminals.
e) Never bridge upstream protective devices. Also not for test purposes.
2.3 Start-up and operation
CAUTION High temperatures at the unit!
Burning of the skin
a) Cover hot surfaces safe-to-touch.
b) If necessary, attach warning signs on the system.
c) Before any working let the unit cool down.
d) Check the temperature before touching any parts.

Product description | 3
ma_dr_e6-hf-filter-nb-20337731_en 11
3 Product description
The device series COMBILINE E6 are EMC filter. They serve to comply with normative
limit values of high-frequency, conducted interference voltages at the mains input of the
drive controllers.
The filters consist of an LC network, which has a particularly high attenuation in the entire
frequency range. This reduces the effective leakage current of the drive system.
Device type HF filter
Series COMBILINE E6
Design Side-mounted
The COMBILINE E6 filters are characterised by the following features:
• Designed for interference suppression of individual devices.
• They can be used on TN, TT and IT systems.
• Large rated voltage range.
• High saturation strength, designed for shielded motor cable lengths up to 100 m.
• Increasing the interference immunity of the drive controllers.
3.1 Intendend use
The filters of the COMBILINE E6 series are only suitable for use in conjunction with drive
controllers. They are intended for the installation into electrical systems or machines.
Technical data and information for connection conditions shall be taken from the name-
plate and from the instructions for use and must be strictly observed.
3.2 Unintended use
Operation of our products outside the limits specified in the technical data leads to the
loss of any liability claims and specified approvals/acceptances.
3.3 Part code
1. and 2. digit Device size
12…33 Input current 12...840 A
3. and 4. digit Series
E6 COMBILINE E6
5.-7. digit Version
T60 Complete filter including housing
8. digit Design / voltage class
1 Back mount filter / 3-phase / 400 V
3 Side mount filter / 3-phase
4 4-conductor filter
5 NHF filter / 3-phase / 400 V
7 DC filter
9. digit Limit class
0 C1
1 C2
2 C3
A C2

3 | Product description KEB Automation KG
12 ma_dr_e6-hf-filter-nb-20337731_en
B C1
10. digit Mains form
0 TN, TT
5 IT, TN, TT
11. digit Version
0 Sequential numbering
3.4 Functional description
3.4.1 IT mains filter
3.4.1.1 Schematic diagram HF mains filter for IT, TN and TT systems
L1
L2
L3
PE
L1'
L2'
L3'
PE
①②
③③
④
Fig.1: Schematic diagram HF mains filter for IT, TN and TT systems
①Mains input (L1, L2, L3) ②Mains output (L1‘, L2‘, L3‘)
③Protective earth (PE) ③Protective earth (PE)
④Insulation resistance to earth typ. 16 MΩ
3.4.1.2 Use at the IT system
The rated voltage between a phase conductor and the earth potential (or the star point in
the IT system) must not exceed 300 V, USA UL: 480 / 277 V.
A short-term disconnection must be ensured when using an IT system.

Technical data | 4
ma_dr_e6-hf-filter-nb-20337731_en 13
4 Technical data
4.1 Operating conditions
4.1.1 Climatic ambient conditions
Storage Standard Class Notes
Ambient temperature EN 60721-3-1 1K4 -25…55 °C
Relative humidity EN 60721-3-1 1K3 5…95 % (without condensation)
Storage height - - Max. 3000 m above NHN
Transportation Standard Class Notes
Ambient temperature EN 60721-3-2 2K3 -25…70 °C
Relative humidity EN 60721-3-2 2K3 95 % at 40 °C (without condensation)
Operation Standard Class Notes
Ambient temperature EN 60721-3-3 3K3 5…40 °C (extended to -10…45 °C)
Relative humidity EN 60721-3-3 3K3 5…85 % (without condensation)
Site altitude - - Max. 2000 m above NHN
From 1000 m, a power reduction of 1 % per 100
m must be taken into account.
4.1.2 Mechanical ambient conditions
Storage Standard Class Notes
Vibration limit EN 60721-3-1 1M3 Vibration amplitude 3.0 mm (2…9 Hz)
acceleration amplitude 10 m/s² (9…200 Hz)
Shock limit values EN 60721-3-1 1M3 100 m/s²; 11 ms
Transport Standard Class Notes
Vibration limits EN 60721-3-2 2M1 Vibration amplitude 3.5 mm (2...9 Hz)
Acceleration amplitude 10 m/s² (9...200 Hz)
Shock limit values EN 60721-3-2 2M1 100 m/s²; 11 ms
Operation Standard Class Notes
Vibration limits EN 60721-3-3 3M4 Vibration amplitude 3.0 mm (2...9 Hz)
Acceleration amplitude 10 m/s² (9...200 Hz)
Vibration limit EN 61800-5-1 - Vibration amplitude 0.075 mm (10…57 Hz)
acceleration amplitude 10 m/s² (57…150 Hz)
Shock limit values EN 60721-3-3 3M4 100 m/s²; 11 ms
4.1.3 Chemical/mechanical active substances
Storage Standard Class Notes
Contamination gases EN 60721-3-1 1C2 -
Contamination solids EN 60721-3-1 1S2 -
Transportation Standard Class Notes
Contamination gases EN 60721-3-2 2C2 -
Contamination solids EN 60721-3-2 2S2 -
Operation Standard Class Notes
Contamination gases EN 60721-3-3 3C2 -
Contamination solids EN 60721-3-3 3S2 -

4 | Technical data KEB Automation KG
14 ma_dr_e6-hf-filter-nb-20337731_en
4.1.4 Electrical operating conditions
4.1.4.1 Device classification
Requirement Standard Class Notes
Overvoltage category EN 61800-5-1 III -
Pollution degree EN 60664-1 2 Non-conductive pollution, occasional condensa-
tion when PDS is out of operation.
4.2 Electrical data
12E6T60-3000
Rated input voltage 400 V
Rated input voltage (UL) 480 V
Input voltage range 0…528 V
Peak input voltage 550 V für max. 1 min/h
Mains phases 3
Mains frequency 50/60 Hz ±2 Hz
Mains form TN, TT, IT
Leakage current according to EN 60939-1:
2010 (Annex A9)
0,8 mA @ 400 V; 1,0 mA @ 480 V
Rated input current 840 A
Rated input current (UL) 744 A
Overload (60s) 150 %
Power dissipation 110 W
Construction and protection class IP00
Suitable KEB housing size F6 / 9
4.2.1 Fuse protection according to
The following table shows the maximum fuse size of the type gG with a 1:1 dimensioning
and an input voltage of 400 V. In case of other dimensioning, the values must be de-
signed for the current and the SCCR rating of the downstream drive controller.
SCCR 30kA SCCR 100kA
12E6T60-3000 - 2 x 450 A
Tab.1: Fuse protection according to
4.2.2 Fuse protection according to UL Class J
The following table shows the maximum fuse size of the type Class J with a
1:1 dimensioning and an input voltage of 480 V. In case of other dimension-
ing, the values must be designed for the current and the SCCR rating of the
downstream drive controller.
SCCR 5kA SCCR 10kA SCCR 18kA
12E6T60-3000 in Vorbereitung in Vorbereitung in Vorbereitung
Tab.2: Fuse protection according to UL Class J
4.2.3 Fuse protection according to UL type gR / aR

Technical data | 4
ma_dr_e6-hf-filter-nb-20337731_en 15
The following table shows the maximum fuse size of the type gR / aR with a
1:1 dimensioning and an input voltage of 480 V. In case of other dimension-
ing, the values must be designed for the current and the SCCR rating of the
downstream drive controller. The marks approved for UL are depending on
the connected drive controller and are described there accordingly.
SCCR 30kA SCCR 100kA
12E6T60-3000 in Vorbereitung in Vorbereitung
Tab.3: Fuse protection according to UL type gR / aR
4.2.4 Interference suppression level
To comply with the required limit class the specified motor cable length must not be ex-
ceeded, depending on the switching frequency.
Filter 33E6T60-3150
Interference voltage (limit class EN 61800-3) C2 (C3)
Rated switching frequency 2 kHz 4 kHz 8 kHz
Maximum motor cable length (low-capacity) 100 m 50 m (100 m) 100 m
Tab.4: Interference suppression level 33E6T60-3150
4.2.5 Insertion loss
Measurement results of the insertion loss in accordance with EN 55017.
f / MHz
Attenuation / dB
a
b
c
d
Fig.2: 33E6T60-3150_attenuation
a Asymmetrical insertion loss (Common Mode) b Unsymmetrical insertion loss (Differential Mode)
c Symmetrical insertion loss (0.1Ω/100Ω system) d Symmetrical insertion loss (100Ω/0.1Ω system)

5 | Assembly KEB Automation KG
16 ma_dr_e6-hf-filter-nb-20337731_en
5 Assembly
5.1 Assembly instructions
To prevent damage to the product, the following instructions must be observed:
• Make sure that no components are bent and/or insulation distances are changed.
• In case of mechanical defects, the product must not be put into operation. Compliance
with applied standards is no longer guaranteed.
• No moisture or mist may penetrate the product.
• The penetration of dust must be avoided. When installing in a dust-tight housing, en-
sure sufficient heat dissipation.
• (≡► Minimum installation distances of the filter [}17]) to surrounding elements.
• Do not cover ventilation openings.
• Install the product in accordance with the specified construction and protection degree.
• Make sure that no small parts (drilling chips, screws, etc.) fall into the product during
assembly and wiring. This also applies to mechanical components, which can lose
small parts during operation.
During assembly <link linkid="341440780" use="grab">Mechanische Umweltbedingun-
gen</link> are only observed under the following conditions:
• Use fixing material with the described quality.
• Observe tightening torques
5.1.1 EMC notes on assembly
90% of the interferences caused by EMC can be prevented by the following measures:
a) The contact surface of the filter on the mounting plate must be electrically conductive.
b) The contact surface between the drive controller and the filter must be free of impurit-
ies in order to have a low-resistance, large-area transition here as well.
c) Use the optionally available shield connection bracket.
d) The motor shield must be placed over a large area on the shield connection bracket
of the drive controller.
ðElectromagnetic interference can now be dissipated over a large area via the mass.
Electromagnetic compatibility:
(► https://www.keb.de/fileadmin/media/Techinfo/dr/tn/
ti_dr_tn-emc-00011_en.pdf)
5.2 Mounting the filter
• Prepare drill holes
• Screw the filter onto the mounting plate with the specified torque.
• Connect the filter.
• Tighten the screws with the specified torque.
5.3 Mounting direction
a) Mount the device only in the permitted mounting orientation.

Assembly | 5
ma_dr_e6-hf-filter-nb-20337731_en 17
Horizontal- hanging Vertical-standing
Vertical-hanging
Tab.5: Permitted mounting orientations
5.4 Minimum installation distances of the filter
Fig.3: Installation distances
Dimension Distance
A 150 mm 6 inch
B 100 mm 4 inch
C 30 mm 1.2 inch
D 0 mm 0 inch
E 0 mm 0 inch
F 1) 50 mm 2 inch
1) Distance to front operating elements in the cabinet door.
5.5 Dimensions and weights
Unless otherwise stated, all length specifications in the following chapter are in mm.

5 | Assembly KEB Automation KG
18 ma_dr_e6-hf-filter-nb-20337731_en
Fig.4: Dimensions 33E6T60-3150
Material number Weight
33E6T60-3150 28.65 kg
5.6 Fixing material
Filter Number Fixing material Tightening
torque
Suitable for

Assembly | 5
ma_dr_e6-hf-filter-nb-20337731_en 19
33E6T60-3150 6 pieces Hexagon head screw ISO 4017 M10 - 8.8
washer
ISO 7090-10-200 HV
50 Nm
440 lbin
Filter on con-
trol cabinet

6 | Electrical connection KEB Automation KG
20 ma_dr_e6-hf-filter-nb-20337731_en
6 Electrical connection
6.1 Connection instructions
The electrical installation shall be carried out in accordance with the relevant require-
ments.
With existing or newly wired circuits the person installing the units or machines must en-
sure the EN requirements are met.
To prevent malfunctions during operation, please pay attention to the following instruc-
tions:
• Cable cross-sections and fuses must be dimensioned according to the design of the
machine manufacturer. Specified minimum / maximum values may not be fallen be-
low /exceeded.
• Only use accessories approved for the product.
• The cables between the filter and the drive controller and between the choke and the
filter must be kept as short as possible.
• The protective earthing (PE) of the drive controller cannot/must not be done via the fil-
ter. The protective earth must be connected separately directly to the drive controller.
After connection:
• Check all device connections for tight fit to avoid contact resistances and sparking.
• Replace all required covers.
6.2 Mains connection
L3
L2
L1
L3
L2
L1
PE
➀ ➁ ➂ ➃ ➄
L3
L2
L1.1 L1.2 L1 L1‘
L2‘
L3‘
L2.1
L3.1
L2.2
L3.2
Fig.5: Connection 3ph choke filter drive controller
1 Mains fuses 2 Mains contactor
3 Mains choke
4 HF filter 5 Drive controller