kellermann Jetstream User manual

Installation Manual
Jetstream
®
/Jetstream
®
DF
Dear customer,
Thank you for placing your trust in us by
purchasing this product. Please read these
instructions carefully and completely before
deciding whether you would like to do the
installation yourself or have it done by a
specialist.
Legal Note: Jetstream®/Jetstream® DF
All Jetstream® are permitted by the ECE regulation
for motorcycles licensed for road use by EU law
as documented on the certification number em-
bossed on each lens. This means that you may
use two Jetstream® units instead of the original
indicator lights without any additional entries in
your motorcycle documents or presentation to a
motorcycle inspection organization in Germany,
or equivalent in other EU member states. You
do not need to carry any special documenta-
tion. This applies to all motorcycles licensed
under EU law and the corresponding lights.
ATTENTION! The warranty will not apply if
the Jetstream® has not been correctly installed
or connected to the electrical supply on your
motorcycle. Do not carry out the installation un-
less you are qualied to do so; otherwise, leave
the installation and connection work for your
Jetstream® to a qualied repair shop. The war-
ranty does not apply to damage due to wrong
connection or excess voltage (such as due to a
defective alternator regulator).
ATTENTION! Improper mechanical installation
or orientation of your Jetstream® lights may in-
validate your motorcycle’s roadworthiness and
insurance protection, or even lead to accidents.
Before every usage of your motorcycle, check
whether the indicators are correctly mounted
and fully functional.
WARNINGS
page 1

ATTENTION! Your Jetstream® lights may heat
up during use. Contact with bare skin or heat-
sensitive objects may lead to damage or injury.
ATTENTION! Each Jetstream® is tted with a
vibration-absorbing, elastic fastening arm (silent
rubber adapter). This wearing part is designed to
protect your Jetstream® from damage at slight
deections of up to 15°. The adaptor will break on
larger deections, such as from a crash or vanda-
lism, to prevent breakage to your valuable indi-
cator; the rubber will overstretch and tear, or the
inside will sustain so much damage that it may fail
at a later time.
ATTENTION! There are motorcycles with vol-
tage peaks, that damage Kellermann products.
These are: Older single cylinder KTM, Husaberg
and Husqvarna, Yamaha Raptor Quad and vehicles
of Skyteam, MZ and Simson and generally older
vehicles. Also other motorcycles with non factory
electrical system and e.g. retrotted ignition/ light-
ing systems e.g. from Vape/Powerdynamo and
others. The problem can be solved easily by instal-
ling suppressor diodes. Please contact our support
team ([email protected]) if you are un-
sure whether your motorcycle belongs to this
group. We point out that the warranty is void if
operating with over-voltage.
CLEANING ADVICE! Your new Kellermann pro-
ducts are premium-quality products. In order to
enjoy them long time and maintain the war-
ranty we recommend not to use any cleansers
with alkaline/acid and/or grinding substances
or steel wool. We also advice not to use steam
cleaners.
WARNINGS INSTALLATION
page 2

ATTENTION! Make sure that your motorcycle
is standing firmly before you start work, as a fall
may lead to damage to the motorcycle or injury
to you or others.
Dismantle the original indicators. Mount the
Jetstream® in place of the original indicators, or
drill a max. 8.5 mm diameter hole and fasten the
Jetstream® at 8 Nm with the self-locking M8 nut
supplied. Make sure that the surface under your
Jetstream® where the wires will emerge is pro-
tected from splash water. Mount the Jetstream®
in such a way that the beams run horizontally in
your motorcycle’s direction of travel.
Alignment is important to safety in trac and es-
sential to your motorcycle’s roadworthiness, as a
motorcycle with incorrectly aligned lights is easy
to overlook on the road.
Make sure that you keep the following measures
in selecting your fastening point:
Jetstream® | front | A= 194 mm
Jetstream® | front | B= 17 mm
Jetstream® | rear | C= 134 mm
WARNINGS INSTALLATION
C
deutsch
A
B
front
rear
Edge of
the illuminating
surface of the
headlamp
mounting
surface
mounting
surface
Refer to the ECE-R 48/ECE-R 53 guideline
available at https://unece.org/ for further
mounting regulations.
page 3

ATTENTION! Make sure that your motorcycle
is standing rmly before you start work, as a fall
may lead to damage to the motorcycle or injury
to you or others.
Dismantle the original indicators, rear and brake
light. Mount the Jetstream® DF in place of the ori-
ginal indicators, or drill a max. 8.5 mm diameter
hole and fasten the Jetstream® DF at 8 Nm with
the self-locking M8 nut supplied. Make sure that
the surface under your Jetstream® DF where the
wires will emerge is protected from splash water.
Mount the Jetstream® DF in such a way that the
beams run horizontally in your motorcycle’s di-
rection of travel.
Alignment is important to safety in trac and es-
sential to your motorcycle’s roadworthiness, as a
motorcycle with incorrectly aligned lights is easy
to overlook on the road.
Make sure that you keep the following measures
in selecting your fastening point:
Jetstream® DF | rear | C= 116 mm
C
rear
mounting
surface
INSTALLATION ELECTRICAL CONNECTION
Refer to the ECE-R 48/ECE-R 53 guideline avai-
lable at https://unece.org/ for further mounting
regulations.
page 3

Jetstream® DF | rear | C= 116 mm
Cut the wires between the original indicators
and the wire connectors at a suitable point. By
doing this the wiring loom stays untouched.
Connect your Jetstream® as follows:
To connect the wires of the indicator to the
wires of the original connector there are crimp
connectors and shrink tubings included in the
delivery. First push one of the shrink-on tubes
over one of the cables you want to connect and
remove ve millimeter of insulation on the end
of each cable. Then push both bare ends into a
crimp connector and crimp it with an appropriate
tool. Then pull the shrink-on tube over the con-
nection and heat it up equally until it ts tight
over the complete length of the connector.
This type of connection is technically permanent.
To create a non-permanent connection, we re-
commend Posilock wire connectors (not inclu-
ded), which are available for purchase from our
website at www.kellermann-online.com.
Lay the cables in a way, that they are protected
from splash water and fasten them, e.g. by using
zip ties. Now test the function of the Jetstream®.
This completes the installation.
•
•
•
Connect the positive of the left (right) turn
signal to the grey wire of the left (right) Jet-
stream®.
Connect the black ground wire of the Jet-
stream® to battery ground.
Connect the red 12V supply cable of the Jet-
stream® to the ignition-switched battery plus.
The Jetstream® is now connected. To suppress
the system-related idle current, we recommend
an ignition-controlled i.SED module, which you
can order from www.kellermann-online.com.
Grey - Indicator
Black - Ground
Red - 12V Power Supply
INSTALLATION ELECTRICAL CONNECTION
page 4

Cut the wires between the original indicators
and the wire connectors at a suitable point. By
doing this the wiring loom stays untouched.
Connect your Jetstream® DF as follows:
To connect the wires of the indicator to the
wires of the original connector there are crimp
connectors and shrink tubings included in the
delivery. First push one of the shrink-on tubes
over one of the cables you want to connect and
remove ve millimeter of insulation on the end
of each cable. Then push both bare ends into a
crimp connector and crimp it with an appropriate
tool. Then pull the shrink-on tube over the con-
nection and heat it up equally until it ts tight
over the complete length of the connector.
This type of connection is technically permanent.
To create a non-permanent connection, we re-
commend Posilock wire connectors (not inclu-
ded), which are available for purchase from our
website at www.kellermann-online.com.
Lay the cables in a way, that they are protected
from splash water and fasten them, e.g. by using
zip ties. Now test the function of the Jetstream® DF.
This completes the installation.
•
•
•
•
•
Connect the positive of the left (right) turn
signal to the grey wire of the left (right) Jet-
stream® DF.
Connect the severed supply line of the rear
light with the grey-white cables of both Jet-
stream® DF.
Connect severed supply line of the brake light
with the grey-red cables of both Jetstream®
DF.
Connect the black ground wire of the Jet-
stream® DF to battery ground.
Connect the red 12V supply cable of the Jet-
stream® DF to the ignition-switched battery plus.
The Jetstream® DF is now connected.To suppress
the system-related idle current, we recommend
an ignition-controlled i.SED module, which you
can order from www.kellermann-online.com.
Grey - Indicator
Grey/White - Rear Position Light
Grey/Red - Brake Light
Black - Ground
Red - 12V Power Supply
ELECTRICAL CONNECTION INDICATOR FLASH RATE
page 4

ELECTRICAL CONNECTION
The ashing frequency can change when con-
verting the original indicators. The installation
of a load-independent asher relay can solve the
problem. If the installation is not possible or not
favored, then parallel connected power resistors
(i.LOAD) will be an option. Only a few vehicles
need special solutions, which we oer as i.SED,
i.BOS and i.LASH products.
ATTENTION! The power resistors will become
very hot after longterm usage of the indicator
lights. Make sure that no components are dama-
ged by this heat.
ATTENTION! The application of the described
measure may interrupt correct functionality,
in the case of a failure causing one of the in-
dicator lights to increase in flash frequency
in order to alert the driver of such a failure.
Before each usage of the vehicle, check the
functionality of the indicator lights.
If you contact us, we will be happy to assist you.
To date, we have been able to help every custo-
mer.
Our team is constantly working on new, impro-
ved solutions for all models and motorcycles. If
you are not sure which electronic equipment you
require, please contact us. Refer to our homepage
at www.kellermann-online.com for additional in-
formation and our online shop with a full range of
spare parts and accessories and a download area.
If you have any suggestions or questions, please
do not hesitate to contact us by email (info@kel-
lermann-online.com) or call us: +49 (0)241/93 80
8-0. We are happy to assist you.
The Kellermann Jetstream® is equipped with the
tried-and-trusted Long Life Protection Guard®
circuit, which ensures extremely long life with LED
technology. It is not necessary to replace the illu-
minate and, due to the laws for device approval,
it is not allowed.
INDICATOR FLASH RATE
ONLINE SHOP at www.kellermann-online.com
Kellermann GmbH
kellermann_company
Jetstream® DFJetstream®
page 5