Kemppi Master 315 User manual

Master 315
Operating manual - EN
Master 315
© Kemppi 11921530 / 2052

Master 315
Operating manual - EN
CONTENTS
1. General 3
1.1 Equipment description 4
2. Installation 6
2.1 Installing mains plug 7
2.2 Installing control panel 8
2.3 Installing particle filter (optional) 9
2.4 Mounting units on cart (optional) 10
2.5 Connecting earth return cable and clamp 12
2.6 Connecting MMA electrode holder 13
2.7 Connecting TIG torch 14
2.8 Installing remote control 15
2.9 Moving equipment by lifting 18
3. Operation 20
3.1 Operating power source 21
3.2 Operating control panel MTP35X 22
3.2.1 Home view 23
3.2.2 Weld Assist view 25
3.2.3 Memory channels view 27
3.2.4 Pulse view 28
3.2.5 Settings view 29
3.2.6 Info view 32
3.2.7 Screen saver 33
3.3 Remote control 35
4. Maintenance 36
4.1 Disposal 38
5. Troubleshooting 39
5.1 Error codes 40
6. Technical data 41
6.1 Power source Master 315 42
6.2 TIG guide tables 44
6.3 Welding processes and features 45
6.4 Symbols used 48
7. Ordering codes 50
7.1 Accessories 51
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Master 315
Operating manual - EN
1. GENERAL
These instructions describe the use of Kemppi's Master 315 welding power source designed for demanding indus-
trial use. The system consists of a Master 315 power source with an MTP35X control panel and an optional transport
unit.
For the symbols used in this documentation, refer to "Symbols used" on page48.
Important notes
Read the instructions through carefully. For your own safety, and that of your working environment, pay particular
attention to the safety instructions delivered with the equipment.
Items in the manual that require particular attention in order to minimize damage and harm are indicated with the
below symbols. Read these sections carefully and follow their instructions.
Note: Gives the user a useful piece of information.
Caution: Describes a situation that may result in damage to the equipment or system.
Warning: Describes a potentially dangerous situation. If not avoided, it will result in personal damage or fatal injury.
DISCLAIMER
While every effort has been made to ensure that the information contained in this guide is accurate and com-
plete, no liability can be accepted for any errors or omissions. Kemppi reserves the right to change the spe-
cification of the product described at any time without prior notice. Do not copy, record, reproduce or
transmit the contents of this guide without prior permission from Kemppi.
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Master 315
Operating manual - EN
1.1 Equipment description
Kemppi Master 315 equipment is designed for professional industrial use. The equipment consists of a power source
and a factory-installed control panel. The Master power source is suitable for MMA and TIG welding with direct cur-
rent (DC).
Available power source models:
•Master 315 G, generator compatible (300 A) *
•Master 315 GM, multi-voltage and generator compatible (300 A)
* A dedicated VRD (Voltage Reduction Device) model version, where the VRD function is locked on, is also available.
Control panel:
•MTP35X control panel (7" TFT LCD display panel).
Equipment:
1. Master 315 power source
2. Electrode holder
3. TIG torch (Flexlite TX 223GVD13)
4. Earth return cable and clamp
5. Remote control (wired or wireless)
6. Foot pedal remote control (wired or wireless)
7. Power ON/OFFswitch.
Connections:
a. External remote control connector
b. DIX connector (-)
c. DIX connector (+)
d. Mains cable
e. Empty holder for unused DIX connector.
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Operating manual - EN
EQUIPMENT IDENTIFICATION
Serial number
Serial number of the device is marked on the rating plate or in another distinctive location on the device. It is
important to make correct reference to the serial number of the product when ordering spare parts or mak-
ing repairs for example.
Quick Response (QR) code
The serial number and other device-related identification information may also be saved in the form of a QR
code (or a barcode) on the device. Such code can be read by a smartphone camera or with a dedicated code
reader device providing fast access to the device-specific information.
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Master 315
Operating manual - EN
2. INSTALLATION
Do not connect the equipment to the mains before the installation is complete.
Do not attempt to move or hang the equipment mechanically (e.g. with a hoist) from the handle on the power source
unit. The handle is meant only for manual lifting.
Place the machine on a horizontal, stable and clean ground. Protect the machine from rain and direct sunshine. Check
that there is enough space for cooling air circulation in the machine vicinity.
Before installation
•Make sure to acknowledge and follow the local and national requirements regarding installation and use of
high voltage units.
•Check the contents of the packages and make sure the parts are not damaged.
•Before you install the power source on site, see the requirements for the mains cable type and fuse rating given
in the "Technical data" on page41 chapter.
Do not connect the machine to the mains before the installation is complete.
Only an authorized electrician is allowed to install the mains cable.
Distribution network
Master 315: Provided that the public low voltage short circuit power at the point of common coupling is higher than
or equal to the value stated on the list below, this equipment is compliant with IEC 61000-3-11 and IEC 61000-3-12
and can be connected to public low voltage systems. It is the responsibility of the installer or user of the equipment to
ensure, by consultation with the distribution network operator if necessary, that the system impedance complies with
the impedance restrictions.
•Master 315 G: 2.1 MVA
•Master 315 GM: 2.1 MVA
According to the EMC classification (Class A), the Master 315 equipment is not intended to be used in residential loc-
ations where the electrical power is provided by the public low-voltage supply system.
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Master 315
Operating manual - EN
2.1 Installing mains plug
Only an authorized electrician is allowed to install the mains cable and plug.
Do not connect the machine to the mains before the installation is complete.
Install the 3-phase plug according to the Master power source and site requirements. Refer also to "Technical data"
on page41 for power source specific technical information.
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Operating manual - EN
2.2 Installing control panel
In Master 315 the control panel is factory-installed.
Tools:
•Screwdriver, Torx head (T20).
1. Connect the control panel’s cable and mount the control panel in place:
>> Insert the top of the panel in the slot first, and then lower the bottom of the panel down.
>> Push the bottom of the panel firmly so that it locks in place.
2. Secure the control panel together with the hinged panel cover in place with the screw provided.
The hinged panel cover and the control panel are secured with the same screw.
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Operating manual - EN
2.3 Installing particle filter (optional)
The optional particle filter is installed together with an additional filter frame as a pack.
1. Place the filter into the filter frame
2. Install the filter pack in front of the air inlet on the rear of the power source.
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Operating manual - EN
2.4 Mounting units on cart (optional)
Three transport unit options are available:undercarriage P43MT, 4 wheel cart P45MT and 2 wheel cart T25MT.
Tools:
•Allen key set.
1. Assemble the transport unit according to the instructions delivered with it. With the T25MT cart, the welding
equipment securing bracket (*) is attached once the welding equipment is installed on the cart.
Transport units from left to right:P45MT, T25MT, P43MT.
2. Move the unit on top of the cart so that the bar in the rear goes into the rear connection interface and lower the
front onto the front connection interface. Secure the power source from the front with the screws (2 x M5x12)
provided.
Do not attempt to move the power source with a hoist from its handle. The handle is meant for manual lifting only.
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Operating manual - EN
With the 2 wheel cart (T25MT), an additional securing bracket is attached to the power source handle. Secure the
bracket to the cart with the screws provided (M8x16).
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Operating manual - EN
2.5 Connecting earth return cable and clamp
Keep the work piece connected to earth to reduce the risk of injury to users or damage to electrical equipment.
1. Connect the earth return cable to the power source.
2. Ensure the earth return clamp is secured tightly to the work piece or work surface.
3. Ensure that the clamp's contact surface is as large as possible.
In MMA welding the earth return cable can also be connected to the positive (+) connector, depending on the applic-
ation.
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Operating manual - EN
2.6 Connecting MMA electrode holder
1. Connect the MMA electrode holder to the (+) connector on the power source.
2. Connect the earth return cable to the (-) connector on the power source.
3. Ensure the earth return clamp is secured tightly to the work piece or work surface.
4. Ensure that the clamp's contact surface is as large as possible.
In MMA welding the cables can also be connected the other way round, depending on the welding polarity.
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Operating manual - EN
2.7 Connecting TIG torch
For TIG welding with the Master power source, use the Flexlite TX 223GVD13 torch.
1. Assemble the TIG torch according to the instructions delivered with the torch.
2. Connect the TIG torch cable to the power source.
Tip: For Kemppi welding torches, refer also to userdoc.kemppi.com.
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Operating manual - EN
2.8 Installing remote control
Remote controls are optional. To enable remote operation, set the Remote control mode in the control panel set-
tings (refer to "Settings view" on page29).
When the Remote mode is selected on the control panel, and both wireless and wired remotes are connected, the wired
remote will be used.
Refer to the (+) and (-) signs on the battery holder and in the remote for the correct positioning of batteries.
Tools:
•Screwdriver, Torx head (T15).
Wireless hand remote control (HR45)
1. Take the remote control battery holder out. Install the batteries (3 x AAA) and put the holder back into the
remote.
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Operating manual - EN
2. Turn on the Wireless remote in the control panel settings (refer to "Settings view" on page29).
3. Keeping the wireless remote close to the power source, long press (3 sec.) the wireless remote pairing button on
the remote.
4. Once connected, the blue LED on the left of the connection button is lit. The green LED blinks when the battery
is low.
5. To enable remote operation, select Remote mode in the control panel settings.
Remote control with cable (HR43, FR43)
1. Connect the remote control cable to the power source.
Wireless foot pedal (FR45)
Refer to the (+) and (-) signs on the battery holder and in the remote for the correct positioning of batteries.
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1. Take the foot pedal battery holder out. Install the batteries (3 x AAA) and put the holder back into the foot pedal.
2. Turn on the Wireless remote in the control panel settings (refer to "Settings view" on page29).
3. Keeping the wireless remote close to the power source, long press (3 sec.)the wireless remote pairing button on
the foot pedal.
4. Once connected, the blue LED next to the button is lit. The green LED blinks when the battery is low.
Tip: You can set minimum and maximum values for the remote current adjustment in the control panel set-
tings.
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2.9 Moving equipment by lifting
If you need to lift the Master welding equipment, pay special attention to the safety measures. Also follow the local
regulations. The Master welding equipment can be lifted with a mechanical hoist when the equipment is installed
securely on the cart.
If a gas bottle is installed on the cart, DO NOT attempt to lift the cart with the gas bottle in place.
DO NOT attempt to lift the equipment with a hoist from the handle.
4 wheel cart (P45MT):
1. Ensure that the welding equipment is properly secured to the cart.
2. Connect the 4-legged chain or straps from the hoist hook to the four lifting points on the cart on both sides of
the welding equipment.
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2 wheel cart (T25MT):
1. Ensure that the welding equipment is properly secured to the cart.
2. Connect the hoist hook to the lifting handle on the cart.
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3. OPERATION
Before using the equipment, ensure that all the necessary installation actions have been completed according to
your equipment setup.
Welding is forbidden in places where there is an immediate fire or explosion hazard!
Welding fumes may cause injury, take care of sufficient ventilation during welding!
Check that there is enough space for cooling air circulation in the machine vicinity.
If the welding equipment is left unused for a longer period, disconnect the mains plug from the mains.
Do not use the mains plug as a power ON/OFF switch.
Always check before use that all cables are in serviceable condition. Ensure that the connectors are correctly fastened.
Loose connectors can impair welding performance and damage connectors.
For technical data and general guidance for selecting initial TIG welding parameters, refer to "TIG guide tables" on
page44.
For troubleshooting, refer to "Troubleshooting" on page39.
Tip: There is a small locker inside the power source handle, under the lid, that can be used for storing small
consumables. The device QR code can also be found here.
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