2 – Promig 530 / 0612 © kemPPi oy
CONTENTS
1. PREFACE....................................................................................................................... 3
1.1. INTRODUCTION......................................................................................................... 3
1.2. PRODUCT INTRODUCTION ...................................................................................... 3
1.2.1. OPERATION CONTROL AND CONNECTORS............................................. 4
1.2.2. PARTS OF WIRE FEED MECHANISM.......................................................... 6
1.2.3. QUICK GUIDE FOR OPERATION OF MC PANEL........................................ 7
1.2.4. QUICK GUIDE FOR OPERATION OF ML PANEL......................................... 8
1.3. OPERATION SAFETY............................................................................................... 10
2. INSTALLATION.............................................................................................................11
2.1. ASSEMBLY OF MIG SYSTEM ...................................................................................11
2.2. ACCESSORIES CORRESPONDING TO WIRE DIAMETER.................................... 12
2.3. MOUNTING OF MIG WELDING GUN ...................................................................... 12
2.4. MOUNTING AND LOCKING OF WIRE REEL........................................................... 13
2.5. AUTOMATIC WIRE FEED TO GUN .......................................................................... 13
2.6. ADJUSTMENT OF PRESSURE................................................................................ 14
2.7. ADJUSTMENT OF TIGHTNESS OF REEL BRAKE.................................................. 14
2.8. BURN BACK TIME.................................................................................................... 14
2.9. GROUND CABLE...................................................................................................... 14
2.10. SHIELD GAS........................................................................................................... 15
2.10.1. INSTALLING GAS BOTTLE ....................................................................... 15
2.11. MAIN SWITCH I/O................................................................................................... 16
2.12. OPERATION OF COOLING UNIT (PROCOOL 10, PROCOOL 30)................................16
3. CONTROL PANELS OPERATIONS ............................................................................ 16
3.1. MC CONTROL PANEL 6263501 .............................................................................. 16
3.1.1. WELD DATA / GAS TEST ............................................................................ 19
3.1.2. SELECTO OPERATIONS, MC PANEL ........................................................ 19
3.2. ML CONTROL PANEL 6263502............................................................................... 20
3.2.1. WELD DATA................................................................................................. 24
3.2.2. SYNERGIC OPERATIONS, ML PANEL....................................................... 24
5. PROMIG 530 A001 JUMPER BLOCK FUNCTIONS................................................... 28
6. ERROR CODES OF PANELS ..................................................................................... 30
7. SERVICE, OPERATION DISTURBANCES ................................................................. 31
7.1. DISPOSAL OF THE MACHINE................................................................................. 31
8. ORDERING NUMBERS............................................................................................... 32
9. TECHNICAL DATA ...................................................................................................... 34
10. TERMS OF GUARANTEE ......................................................................................... 35
