Kemppi 350 User manual

Operating manual • English
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FastMig Pulse 350, 450
CHANNEL
MENU
P65

OPERATING MANUAL
English
FastMig Pulse 350, 450 / © Kemppi Oy / 1110

EN
CONTENTS
1. INTRODUCTION.............................................................................................................. 3
1.1 General ....................................................................................................................................... 3
1.2 About FastMig Pulse products .......................................................................................... 3
2. INSTALLATION................................................................................................................. 4
2.1 Before use.................................................................................................................................. 4
2.2 Distribution network............................................................................................................. 4
2.3 Machine introduction........................................................................................................... 5
2.4 Positioning of the machine ................................................................................................ 5
2.5 Connecting cables ................................................................................................................. 6
2.5.1 Water cooled system: FastMig Pulse + MXF + FastCool 10........................................... 6
2.5.2 Gas cooled system: FastMig Pulse + MXF ...................................................................... 7
2.5.3 Connecting to mains power ........................................................................................... 7
2.5.4 Welding and earth return cables .................................................................................... 8
2.5.5 Interconnection with wire feeder................................................................................... 8
3. OPERATION CONTROL.............................................................................................. 8
3.1 Main switch I/O ....................................................................................................................... 8
3.2 Pilot lamps................................................................................................................................. 8
3.3 Operation of cooling fan ..................................................................................................... 9
3.4 Manual Metal Arc Welding ................................................................................................. 9
4. USING THE MACHINE................................................................................................. 9
4.1 Arc Wizard, setup panel P65 – layout.............................................................................. 9
4.2 Setup panel P65 – quick guide.......................................................................................... 9
4.3 Welding parameters and functions...............................................................................10
4.3.1 Welding parameters (In Edit Channel menu 2/6)........................................................10
4.3.2 Welding functions .........................................................................................................12
4.3.3 Welding software delivery prole ................................................................................17
4.4 Getting started......................................................................................................................18
5. BASIC TROUBLESHOOTING ...............................................................................20
6. OPERATION DISTURBANCES............................................................................21
6.1 Operation of the overload protection..........................................................................21
6.2 Control fuses ..........................................................................................................................21
6.3 Under and over voltages in the mains supply...........................................................21
6.4 Loss of a phase in the mains supply..............................................................................21
7. MAINTENANCE..............................................................................................................21
7.1 Daily maintenance...............................................................................................................21
7.2 Period maintenance ............................................................................................................22
7.3 Service shop maintenance ...............................................................................................22
8. DISPOSAL OF THE MACHINE............................................................................22
9. ORDERING NUMBERS .............................................................................................23
10. TECHNICAL DATA........................................................................................................25
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1. INTRODUCTION
1.1 GENERAL
Congratulations on choosing the FastMig Pulse welding equipment. Used correctly, Kemppi
products can signicantly increase the productivity of your welding, and provide years of
economical service.
This operating manual contains important information on the use, maintenance and safety of
your Kemppi product. The technical specications of the equipment can be found at the end
of the manual.
Please read the manual carefully before using the equipment for the rst time. For your
own safety and that of your working environment, pay particular attention to the safety
instructions in the manual.
For more information on Kemppi products, contact Kemppi Oy, consult an authorised Kemppi
dealer, or visit the Kemppi web site at www.kemppi.com.
The specications presented in this manual are subject to change without prior notice.
Important notes
Items in the manual that require particular attention in order to minimise damage and
personal harm are indicated with the ’NOTE!’notation. Read these sections carefully and follow
their instructions.
1.2 ABOUT FASTMIG PULSE PRODUCTS
FastMig™ Pulse 350 and 450 are CC/CV welding power sources designed for demanding
professional use. They are suitable for synergic Pulsed MIG/MAG, synergic 1-MIG/MAG, basic
MIG/MAG and MMA welding in DC current when connected to FastMig MXF wire feeding
units. P65 setup panel is included in the delivery for selecting, setting and managing the
welding system prior to and during system use.
FastMig Pulse 350/450 product range oers both technical and commercial welding solutions
matching a wide range of applications from sheet metal fabrication to heavy industry
segments. Innovative distance wire feeding solutions are also available for use with this
product, including SuperSnake GT02S/GT02SW.
Disclaimer
While every eort has been made to ensure that the information contained in this guide
is accurate and complete, no liability can be accepted for any errors or omissions. Kemppi
reserves the right to change the specication of the product described at any time without
prior notice. Do not copy, record, reproduce or transmit the contents of this guide without
prior permission from Kemppi.
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2. INSTALLATION
2.1 BEFORE USE
The product is packed in specially designed transport cartons. However, before use always
make sure the products have not been damaged during transportation.
Check also that you have received the components you ordered and the instruction manuals
needed, as described in the Quick start guide pack. Product packaging material is recyclable.
NOTE! When moving the welding machine, always lift it from the handle, never pull it from the
welding gun or other cables.
Operating environment
This machine is suitable for both indoor and outdoor use. Always make sure that the air ow
to the machine is unrestricted. The recommended operating temperature range is
-20 … +40 °C.
Please ensure you read the safety instructions concerning operating environments supplied in
this manual.
2.2 DISTRIBUTION NETWORK
All regular electrical devices without special circuits generate harmonic currents into
distribution network. High rates of harmonic current may cause losses and disturbance to
some equipment.
FastMig™ Pulse 350 and 450:
This equipment complies with IEC 61000-3-12 provided that the short-circuit power Ssc is
greater than or equal to 5.5 MVA at the interface point between the user’s supply and the
public suply network. It is the responsibility of the installer or user of the equipment to ensure,
by consultation with the distribution network operator if necessary, that the equipment is
connected only to a supply with a short-circuit power Ssc greater than or equal to 5.5 MVA.
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2.3 MACHINE INTRODUCTION
CHANNEL
6,3A
1.
2. 3.
4.
8.
10.
5.
7.
9.
6.
1. Setup panel 'Arc Wizard P65'
2. Main switch I/O – On/O
3. Signal lamp I/O – On/O
4. Warning lamp for thermal protection
5. Welding cable connection - negative pole
6. Welding cable connection + positive pole
7. Control cable connection
8. Fuse – 6,3 A delayed
9. Control cable connection
10. Mains power cable
2.4 POSITIONING OF THE MACHINE
Place the machine on a sturdy, level surface that is dry and does not allow dust or other
impurities to enter the machines cooling air ow. Preferably site the machine to a suitable
carriage unit so it is above oor level.
Notes for positioning the machine
• The surface inclination may not exceed 15 degrees.
• Ensure the free circulation of the cooling air. There must be at least 20 cm of free space in
front of and behind the machine for cooling air circulation.
• Protect the machine against heavy rain and direct sunshine.
The machine is not allowed to be operated in the rain as the protection class of the machine,
IP23S, allows preserving and storing outside only.
NOTE! Never aim the spray of sparks from a grinding machine toward the equipment.
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2.5 CONNECTING CABLES
NOTE! Always check before use that the interconnecting cable, shielding gas hose, earth return
lead/clamp, and mains cable is in a serviceable condition. Ensure that connectors are correctly
fastened. Lose connectors can impair welding performance and damage connectors.
2.5.1 Water cooled system: FastMig Pulse + MXF + FastCool 10
1.
4.
8.
2.
3.
9.
5.
6.
7.
1. MXF wire feed unit
2. FastMig Pulse power source
3. FastCool water cooler and power connection
4. Gas supply
5. MMA electrode holder
6. Remote control device
7. Liquid cooled welding Gun
8. Power cable
9. Earth return lead and clamp
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2.5.2 Gas cooled system: FastMig Pulse + MXF
1.
4.
5.
6.
8.
2.
3.
7.
1. MXF wire feed unit
2. FastMig Pulse power source
3. Gas supply
4. MMA electrode holder
5. Remote control device
6. Air cooled welding Gun
7. Power cable
8. Earth return lead and clamp
2.5.3 Connecting to mains power
FastMig power sources are delivered as standard with 5 meters of mains power cable. No
mains plug is tted at the Kemppi factory.
NOTE! If local country based regulations state an alternative power cable is required, the mains
cable must be replaced in conformity with the regulations. Connection and installation of the
mains cable and plug, should only be carried out by a suitably qualied person.
Remove the machine cover plate to enable mounting of a mains cable. FastMig Pulse power
sources can be connected to the mains supply of 400 V 3~ .
If changing the mains cable take into consideration the following:
The cable is entered into the machine through the inlet ring on the rear panel of the machine
and fastened with a cable clamp (05). The phase conductors of the cable are coupled to
connectors L1, L2 and L3. The earth protection coloured green-yellow is coupled to the
marked connector.
If you are using 5-lead cable, do not connect the neutral conductor.
05
*)
L3
L2
L1
*) In cables of S type there is a protective grounding conductor coloured green-yellow.
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2.5.4 Welding and earth return cables
Kemppi always recommend the use of high quality copper cables with a suitable cross-
sectional area. Cable size should be selected depending on the intended welding application.
50mm Copper welding cables may be used for low duty work in basic or Synergic 1-MIG.
However when using Pulse MIG/MAG process, and or longer cables, and or higher welding
power, voltage loss increases, and therefore smaller cross sectional interconnecting power and
return cables will restrict the welding performance of your machine.
• FastMig Pulse 350 – 70 to 90 mm²
• FastMig Pulse 450 – 70 to 90 mm²
The enclosed table shows typical load capacities of rubber insulated copper cables, when
ambient temperature is 25 °C and the cable temperature is 85 °C.
Cable Duty cycle ED Voltage loss / 10 m
100 % 60 % 30 %
50 mm² 285 A 370 A 520 A 0.35V / 100 A
70 mm² 355 A 460 A 650 A 0.25V / 100 A
95 mm² 430 A 560 A 790 A 0.18V / 100 A
Do not overload welding cables due to voltage losses and heating.
NOTE! Always check the serviceability of the earth return cable and clamp. Ensure the metal
surface to which the cable is connected is clean from metal oxide or paint. Check the connector to
the power source is fastened correctly.
2.5.5 Interconnection with wire feeder
Kemppi provide a choice of interconnection cable sets for dierent environments. Only
materials that meet the demands of Kemppi's international markets are used in their
construction.
Used correctly, Kemppi cables sets ensure high welding performance and serviceability.
Before use, always ensure the cable set is in good condition and that connectors are correctly
fastened. Loose connections reduce welding performance and may result in damage to
connectors due to heating eects.
For correct connection and conguration of cable sets, please refer to schematic drawings:
2.5.1 and 2.5.2
NOTE! FastMig 350/450 power sources are designed to be used ONLY with MXF wire feed units.
3. OPERATION CONTROL
3.1 MAIN SWITCH I/O
When you turn the on/o switch into I -position, the pilot warning lamp is illuminated and
the machine is ready for use. Always turn the machine on and o with the power source mains
switch. Never use the mains plugs as a switch.
3.2 PILOT LAMPS
The pilot lamps of the machine report its operational state:
The green pilot lamp when lit, indicates that the machine is switched on and ready for
use, and that it is connected to the mains supply with the power source main switch in the
I-position.
When lit, the orange lamp indicates that the thermal protection circuit has been activated due
to higher than normal working loads that exceed the rated duty cycle. The cooling fan will
continue to run and cool the machine down. When the lamp is o the machine is again ready
to weld.
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3.3 OPERATION OF COOLING FAN
FastMig Pulse power sources incorporate two simultaneously operating fans.
• The fan is started momentarily when the main switch is placed into position - I.
• The fan will start during welding as the machine reaches operational temperature, and
it will run for 1 to 10 minutes after the welding has stopped, depending on the welding
cycle completed.
3.4 MANUAL METAL ARC WELDING
FastMig Pulse power source can be used for MMA electrode welding by connecting the
FastMig MXF wire feeding unit and PF function panel. MMA function is optional in FastMig
Pulse equipment, and therefore can be activated by purchasing the appropriate licence for the
MMA process. Please see ordering number codes. FastMig Pulse power source will not support
the MMA process without an MXF wire feeder connected.
4. USING THE MACHINE
Welding applications vary, so the equipment must adapt. FastMig Pulse features Arc Wizard
P65 interface, a clear and logical LCD menu display. Arc Wizard menu allows the operator
to rene, adapt and manage the arc process and system function before, during and after
welding.
4.1 ARC WIZARD, SETUP PANEL P65  LAYOUT
CHANNEL
CHANNEL
INFO
USER WF #
MENU
F1 F2 F3
P 65
W003989
1. 4.
5.6.
2. 7. 3.
8.
4.2 SETUP PANEL P65  QUICK GUIDE
The following information details P65 panel operation and set-up. Additional information
is also available in the printed 'Quick Guide' for P65 and PF function panels. Quick Guide is
included in the delivery package, plus pdf copy recorded to CD.
Introduction to P65 button functions
1. SwitchP65 ON/OFF bylong pressingonthis button(approximately 5 seconds).Also returns
channel information display by short press.
NOTE! For true ON/OFF switching of the mains power, use the main switch I/O – ON/OFF located
on the front of the power source.
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2. Weldingchannel(job)selection.Thereare10memorychannelsavailableperUSERchannel.
There are 10 USER channels . If the channel is empty you can create a new (job) channel
by pressing the key below the LCD screen text stating NEW.
3. MENU button for entering the main menu list. Proceed following the LCD screen menu
guidance.
P65 main menu list
Edit Channel for making changes to existing welding channel
User Identification for selecting one user out of ten
Weld Data for checking out the values of the last weld
System Config Menu for device conguration and information
Language for selecting your menu language
Select Feeder (WF#) for selecting another parallel wire feeder as a setup target
MMA on/off for activating electrode welding (licence needed)
Buttons in dierent situation (shortcut) include functions depending on menu/task.
4. Potentiometer for making adjustments to selected values
5. Up/down arrow keys for moving vertically in the menu structure
6. Pre-programmed menu shortcut keys
• F1 for displaying channel information
• F2 for selecting the USER
• F3 for selecting another parallel connected wire feeder sub system as a setup target.
7. LCD menu display
8. Soft key buttons. Function according to the menu location/task.
4.3 WELDING PARAMETERS AND FUNCTIONS
4.3.1 Welding parameters (In Edit Channel menu 2/6)
MIG
WFSpeed 0.7 – 25 m/min 0.05 m/min steps whenWFSpeed < 5 m/min and
0.1 m/min steps whenWFSpeed > 5 m/min
WFS-Max Set the limit for maximumWFSpeed
WFS-Min Set the limit for minimumWFSpeed
Voltage 8 – 50V 0.1V steps Controls the length of the arc
VoltageMax Set the limit for maximum voltage value
VoltageMin Set the limit for minimum voltage value
Dynamics -9 ... +9 Factory setting is 0 Controls the short circuit behaviour of the arc.The lower
the value the softer the arc is.The higher the value the
rougher the arc is.
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1-MIG
WFSpeed 0.7 – 25 m/min * 0.05 m/min steps whenWFSpeed < 5 m/min and
0.1 m/min steps whenWFSpeed > 5 m/min
WFS-Max Set the limit for maximumWFSpeed
WFS-Min Set the limit for minimumWFSpeed
FineTuning -9 ... +9 Factory setting is 0
( = curve point)
Adjusts the arc voltage of the curve within certain
limits. In other words, it adjusts the length of the arc
within certain limits
FineTuningMax -9 ... +9 0.5 steps Set the limit for maximum arc length
FineTuningMin -9 ... +9 0.5 steps Set the limit for minimum arc length
Dynamics -9 ... +9 Factory setting is 0 Controls the short circuit behaviour of the arc.The lower
the value the softer the arc is.The higher the value the
rougher the arc is.
PULSE MIG
WFSpeed 0.7 – 25 m/min * 0.05 m/min steps whenWFSpeed < 5 m/min and
0.1 m/min steps whenWFSpeed > 5 m/min
WFS-Max Set the limit for maximumWFSpeed
WFS-Min Set the limit for minimumWFSpeed
FineTuning -9 ... +9 Factory setting is 0
( = curve point)
Adjusts the base current of the curve in certain limits.
In other words, it adjusts the length of the arc in certain
limits.
FineTuningMax -9 ... +9 0.5 steps Set the limit for maximum arc length
FineTuningMin -9 ... +9 0.5 steps Set the limit for minimum arc length
Dynamics -9 ... +9 Factory setting is 0 Controls the short circuit behaviour of the arc.The lower
the value the softer the arc is.The higher the value the
rougher the arc is.
Pulse Current -10% ... +15% Factory Setting
is 0%
Reduces the pulse current of the curve at the maximum
10% and raises it at the maximum 15%.
DOUBLE PULSE MIG
WFSpeed 0.7 – 25 m/min * 0.05 m/min steps whenWFSpeed < 5 m/min and
0.1 m/min steps whenWFSpeed > 5 m/min
WFS-Max Set the limit for maximumWFSpeed
WFS-Min Set the limit for minimumWFSpeed
FineTuning -9 ... +9 Factory setting is 0
( = curve point)
Adjusts the base current of the curve in certain limits.
In other words, it adjusts the length of the arc in certain
limits.
FineTuningMax -9 ... +9 0.5 steps Set the limit for maximum arc length
FineTuningMin -9 ... +9 0.5 steps Set the limit for minimum arc length
Dynamics -9 ... +9 Factory setting is 0 Controls the short circuit behaviour of the arc.The lower
the value the softer the arc is.The higher the value the
rougher the arc is.
Pulse Current -10% ... +15% Factory setting
is 0%
Reduces the pulse current of the curve at the maximum
10% and raises it at the maximum 15%
DPulseAmp 0.1 – 3.0 m/min Factory setting is
CURVE
Adjusts the amplitude of theWFSpeed in 0.1 m/min
steps.Value comes fromWelding Curve.
DPulseFreq 0.4 – 8.0 Hz Factory setting is
CURVE
Adjusts the frequency of the double pulse in 0.1 Hz
steps.Value comes fromWelding Curve.
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WISEROOT / WISETHIN
WFSpeed 0.7 – 14 m/min * 0.05 m/min steps whenWFSpeed < 5 m/min and
0.1 m/min steps whenWFSpeed > 5 m/min
WFS-Max Set the limit for maximumWFSpeed
WFS-Min Set the limit for minimum WFSpeed
BaseCurrent -50 ... +50 Adjusts the base current of the curve – the arc length –
within certain limits.
BaseCurrentMax -50 ... +50 1% steps Set the limit for maximum“arc length”
BaseCurrentMin -50 ... +50 1% steps Set the limit for minimum“arc length”
FormingPulse -30 ... +30 Adjusts the forming pulse current of the curve in certain
limits. In other words, it controls arc pressure.
FormingPulseMax -30 ... +30 1% steps Set the limit for maximum forming pulse current
FormingPulseMin -30 ... +30 1% steps Set the limit for minimum forming pulse current
StartTime -9 ... +9 Factory setting is 0 Set how long arc behaves like normal synergic MIG/
MAG prosess after the arc start. It gives heat for the arc
start.
StartVoltage -30 ... +30 Factory setting is 0 Set the arc voltage which is used during StartTime.
In other words, it adjusts the length of the arc during
StartTime.
* Dierent welding curves may further restrict the value range further.
MMA PROCESSES
Current 14 – 350A/450A Welding current
CurrentMax 14 – 350A/450A Set the limit for maximum current value
CurrentMin 14 – 350A/450A Set the limit for minimum current value
ArcForce -9 ... +9 Factory setting is 0 Controls the short circuit behaviour of the arc.The
lower the value the softer the arc is.The higher the
value the rougher the arc is.
4.3.2 Welding functions
OTHER PROCESSES (In Edit Channel menu 3/6)
2T/4T 2T, 4T, MATCHLOG
or USER
Factory setting is USER =>
USER can freely choose the
switching logic
Set switching logic
HotStart ON, OFF or USER Factory setting is USER =>
USER can freely choose is the
HotStart ON or OFF
HotStartLevel -50 ... +100 % 1 % steps. Factory setting 40%
Hot 2T Time 0 – 9.9 s 0.1 s steps. Factory setting 1.2 s
CraterFill ON, OFF, USER Factory setting is USER =>
USER can freely choose is the
CraterFill ON or OFF
CraterStart 10 – 250% Factory setting is 100% Set the level of the curve where the crater
lling will start
CraterFillEnd 10 – 250 %, not
higher than start
1 % steps. Factory setting 30% Set the level of the curve where the crater
lling will end.
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CraterTime 0.0 – 10.0 s 0.1 s steps. Factory setting 1.0 s CrateFill SlopeTime
Crater 4T Timer On or OFF Factory setting is OFF ON: if 4T is selected crater lling will last
at least time that has been ad-justed by
CraterTime or as long as trigger is pressed.
OFF: if 4T is selected crater lling will last as
long as trigger is pressed.
Creep Start 10 – 99% 1% steps. OFF, CURVE
(OFF = 100%)
Factory setting is CURVE (Creep Start value
comes fromWelding Curve).
StartPower -9 ... +9 Factory setting is 0 Adjusts arc ignition
WISEROOT / WISETHIN
2T/4T 2T, 4T, MATCHLOG
or USER
Factory setting is USER =>
USER can freely choose the
switching logic
Set switching logic
HotStart ON, OFF or USER Factory setting is USER =>
USER can freely choose is the
HotStart ON or OFF
HotStartLevel -50 ... +100 % 1 % steps. Factory setting 40%
Hot 2T Time 0 – 9.9 s 0.1 s steps. Factory setting
1.2 s
CraterFill ON, OFF, USER Factory setting is USER =>
USER can freely choose is the
CraterFill ON or OFF
CraterStart 10 – 250% Factory setting is 100% Set the level of the curve where the crater
lling will start.
CraterFillEnd 10 – 250%, not
higher than start
1 % steps. Factory setting 30%
CraterTime 0.0 – 10.0 s 0.1 s steps. Factory setting
1. 0 s
Crater 4T Timer On or OFF Factory setting is OFF ON: if 4T is selected crater lling will last
at least time that has been ad-justed by
CraterTime or as long as trigger is pressed.
OFF: if 4T is selected crater lling will last as
long as trigger is pressed.
Creep Start 10 – 99% 1% steps. OFF, CURVE (OFF =
100%)
Factory setting is CURVE (Creep Start value
comes fromWelding Curve).
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ADVANCED FUNCTIONS
WisePenet ON or OFF Penetration control selection
Penet%(123A) -30 ... +30 % Factory setting: 0 % Wise penetration percent setting. Set
penetration Current.
WiseFusion ON or OFF WiseFusion selection
WiseFusion% 10 – 60 % or
CURVE
Factory setting is CURVE WhenWISE FUSION is ON it controls the
amount of short circuits in the arc.The
lower the value there will be less short
circuits in the arc.The higher the value
there will be more short circuits in the arc.
MatchLog Menu
—> MinilogLevel -99 ... +125 Factory setting: 20 % Set the“MiniLog level”
SYSTEM CONFIG MENU (In Main menu 4/7)
Water Cooling Water Cooler control:
OFF / AUTO / ON.
Factory setting: AUTO OFF: Water Cooler always OFF.
AUTO: Water Cooler automatic control
ON.Water Cooler starts when welding
starts and is turned o after a delay when
welding stops.
ON:Water Cooler is always ON.
Cable Length Cable length: 10m –
100m, 5m steps.
Factory Setting: 10m Welding cable loop length setting for
optimising arc control.
FineCalib FineTuning
Calibration Point:
0V/100A – 10V/100A,
1V steps.
Factory Setting: 1.0V/100A Compensation for varying cable resistance.
System Clock System Clock Settings
Device
Information
System Device information:
DevSW: Unit SoftwareVersion.
SysSW: System SoftwareVersion (Base software version).
BootSW: Boot SoftwareVersion.
SW Item: Software Item Number (IFS number).
Serial: Device Serial number.
Prog: Programmer name
Date: Programming date.
Restore Settings User 1 (one of ten users) Channel:
Selected user can restore to his backup memory channels one by one.
Other users’memory channels remain untouched.
Setup settings remain untouched.
User 1 (one of ten users) All Channels:
Selected user can restore all of his backup memory channels (0-9) at one time.
Other users’memory channels remain untouched.
Setup settings remain untouched.
RestoreTo Factory:
All channels (of all users) are removed.
All users’backup channels are removed.
All setup settings are set to defaults.
Licence Menu Licence Code allows you to enter the licence code:
- Up/Down arrows are used to select the code number position.
- Pulse encoder is used to select the code number (0-255) to be entered.
- Soft key button on the right is used to activate the licence number (after all numbers have been
entered). In case the code was wrong the earlier view will be displayed.
Licence Timers allows you to check the remaining time of the time-based Wise features.
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WeldData Delay Adjustment Range:
1s – 60s,
1s steps.
Factory Setting: 20s. Denes how long theWeld Data is
displayed afterWelding Ends.
Weld Data display is also turned o when
pulse encoder is turned or any button is
pressed.
Display Delay Adjustment Range:
1 – 20,
1 steps.
Factory Setting: 10 Denes how long time the information is
displayed (like:“Setting Saved”text). This is
not always the exact time.
Pre Gas Time Pre GasTime setting:
0.0s – 9.9s – CURVE,
0.1s steps.
Factory Settings: CURVE CURVE: Pre Gas time is read from the
Welding Curve.
0.0 – 9.9s: User Pre Gas time setting.
Post Gas Time Post GasTime setting:
0.0s – 9.9s – CURVE,
0.1s steps.
Factory Settings: CURVE CURVE: Pre Gas time is read from the
Welding Curve.
0.0 – 9.9s: User Post Gas time setting.
Control Remote Control
Selection: USER /
PANEL / REMOTE /
GUN.
Factory Settings: USER This setting aects toWelding panel (PF65
panel) remote control unit selection.
USER: PF65 user can freely select the
Remote control device.
PANEL: PF65 user can not select the remote
device. Selection is locked to PANEL.
REMOTE: Selection is locked to HAND
REMOTE device.
GUN: Selection is locked to GUN REMOTE
device.
RemoteAutoRecog Remote Auto
Recognition: ON / OFF.
Factory Setting: ON ON: Remote control units are recognized.
Welding panel (PF65) jumps to PANEL
selection if the selected remote control
unit disappears. If PF65 USER selection is
allowed (see Control).
OFF: Remote control units are not
recognized. Remote device selection
remains unchanged if the selected remote
control unit disappears
MIG CurrentDisp ON / OFF Factory Setting: OFF ON: Display’s amperage (A) preset values
OFF: Display’s wire feed speed m/min.
WFMotorWarnLev 1.5 – 5.0 A Factory Setting: 3.5A The alarm level of wire feed motor current.
Check/service wire feed mechanism,
adjustment and gun components.
WF End Step * ON/OFF Factory Setting: OFF ON:The ller wire steps forward at the end
of the welding cycle.
OFF: Filler wire remains static at the end of
the welding cycle.
AutoWireInch ON/OFF Factory Setting: ON Automatic SuperSnakeWire Inch feature.
When ON, theWire Inch button drives the
ller wire automatically up to SuperSnake.
Gas Guard ON/OFF Factory Setting: OFF Turns the gas guard on and o, provided
that one is installed.
* Enabled only in processes with ller wire.
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ADMINISTRATOR MENU (In Main menu 2/7, User Identication)
Change PIN Code Administrator pin code
change.
Factory PIN code: 0000
Ask PIN PIN code inquiry selection:
OFF / StartUp / Menu
Factory Setting: OFF OFF: No PIN code inquiry.
StartUp: Setup panel (P65) always asks for
the PIN code when the machine is turned
on. PF 65 is not aected and always works
without PIN.
Menu: Setup panel (P65) asks every
time for PIN code when MENU button is
pressed and when the display is in channel
info mode i.e. in start-up view. PIN code
inquiry is made only once when entering
the menu. After that the menu button can
be pressed any time without PIN inquiry.
BUTTON FUNCTIONS
ON / OFF Button Short Press: Panel returns to default start-up display view (Channel info display).
Long Press:When setup panel (P65) is ON => Setup panel and all PF65 panels are turned OFF.When
setup panel is OFF => Setup panel and all PF65 panels are turned ON.
Pressed while machine is turning ON: Restore to factory shortcut. Panel will ask conrmation to
restore factory setting.
If Setup panel is OFF and some other PF65 panel is turned ON the Setup Panel turns also ON and will
be linked automatically to this PF panel (WF# function).
F1 Button F1 button gives further information of selected memory channel.
Pressed while machine is turned ON: Restore language selection to English.
F2 Button F2 button can be used to select user.
Selections: 1 – 10, Administrator.
IfWelding Process is MMA only Administrator is allowed.
F3 Button (WF#) F3 button can be used to selectWire Feeder.
Panel allows selecting only those WF numbers that are found connected on the sys-tem.
Channel +/- Memory channel selection.
Up/Down Button Moving Up/Down in menu.
Right/Left
selection buttons
(Soft Keys)
Button function depends on where in menu you are.
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4.3.3 Welding software delivery prole
FastMig Pulse is designed to allow customer specied welding software choice. Following
delivery and installation your machine will include welding software specied at the point
of order. Detailed in the table below are typical welding curves available. If the delivery
specication is focused to a specic project and you wish to up-date the machine in future,
you can select additional welding software from the Wise & Match software menu. Order and
load these software products to your machine with Kemppi DataGun eld program device.
Wise and Match products provide optional welding application solutions. Wise and Match
products menu includes special weld process for (1) root pass and (2) thin plate welding, (3)
auto power regulation and (4) arc length recognition, (5) system lock function, plus additional
base material curves and optional panel function. With Wise & Match you can turn something
special into something unique.
1. WiseRoot 6265011
2. WiseThin 9991013
3. WisePenetration 9991000
4. WiseFusion 9991014
5. MatchLog 9991017
WORK PACK. The welding table below details Work Pack delivery option. Additional welding
software products can be purchased and added later if required.
Group N:o Pulse 1-MIG Wire ø mm Material Gas
Alu A02 X X 1.2 AlMg5/AlMgMn Ar
Alu A12 X X 1.2 AlSi5/AlSi12 Ar
Fe F03 X X 1 Fe Ar+18–25%CO
Fe F04 X X 1.2 Fe Ar+18–25%CO
Ss S03 X 1 Ss-316/308 Ar+2%CO
Ss S04 X X 1.2 Ss-316/308 Ar+2%CO
Ss S06 X 1 Ss-316/308 Ar+2%CO
Fe R04 X 1.2 FeFC_Rut Ar+18–25%CO
Fe M04 X 1.2 FeMC Ar+18–25%CO
Ss S84 X 1.2 FC-316 Ar+25%CO
More welding curves are available by purchasing Kemppi's MatchCurve and MatchCustom
product packages.
Kemppi WISE products are welding process solutions. WiseRoot and WiseThin process group
curves are listed below.
Group N:o WiseRoot WiseThin Wire ø mm Material Gas
Fe F01 X 0.8 Fe Ar+18–25%CO
Fe F02 X X 0.9 Fe Ar+18–25%CO
Fe F03 X X 1 Fe Ar+18–25%CO
Fe F04 X X 1.2 Fe Ar+18–25%CO
SS S03 X X 1 SS-316/308 Ar+2%CO
SS S04 X X 1.2 SS-316/308 Ar+2%CO
Cu C03 X 1 CuSi3 Ar
Cu C13 X 1 CuAl8 Ar
Fe F21 X 0.8 Fe CO
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Fe F22 X X 0.9 Fe CO
Fe F23 X X 1 Fe CO
Fe F24 X X 1.2 Fe CO
Ss S01 X 0.8 Ss-316/308 Ar+2%CO
Ss S02 X X 0.9 Ss-316/308 Ar+2%CO
Ss S12 X 0.9 Ss-316/308 Ar+He+CO
Ss S13 X 1 Ss-316/308 Ar+He+CO
Ss S14 X 1.2 Ss-316/308 Ar+He+CO
4.4 GETTING STARTED
Step by step for the rst time user
First select your language
NOTE! The default menu language is English. In the following steps you will be able to select
alternative languages
1. Connect mains power and switch on power source. If this is the initial system activation
you may need to press and hold the large orange ON/OFF button on the ARC WIZARD
P65 panel. Top left - Long Press (Approximately 5 seconds).
2. Now press button marked‘MENU’to display MAIN MENU listing. There are 7 x items in this
MAIN MENU list. As you select each item in the list, the reference number (Bottom
middle display) will change e.g. 2/7 or 5/7 etc, showing which menu item you have
selected. (You can cycle from rst to last or last to rst in a loop in all menu lists, if you
wish). A black arrow marks your menu item selected.
3. MENU items are selected via the UP-DOWN buttons marked with orange arrows. These
buttons are situated underneath the encoder knob to the right of the panel. Move the
‘black arrow cursor’ up and down the menu lists. Press down arrow button selecting item
5/7 marked LANGUAGE. Press soft key button underneath the word SELECT.
4. Makeyourlanguagechoiceasdetailedabove,andthenpresstheSELECT/SAVEbutton(right-
hand button next to MENU button). Your language choice is now conrmed and will
remain selected unless you change it later.
New channel job number
FastMig Pulse is designed for production jobs as well as varied specialist operation. Main
welding set-up is made through the ARC WIZARD P65 MENU and recorded to a‘Channel (Job)
Number’of your choice.
When you want to weld you simply select the corresponding channel (Job) number on the
wire feed panel PF65 and weld. Only regular needed controls are present on the wire feed unit
panel PF65, making welding easy and convenient.
NOTE! If the machine is new and no welding has been completed before, follow these steps.
A. Switch on power source (May require long press of panel ON/OFF button – 5 sec).
1. Press and select NEW button.
2. Create New Channel – Press SELECT button.
3. Choose weld process and press SELECT button.
B. Then follow the steps from item 4 in the list below.
Editing an existing channel (job) number
1. Press button marked‘MENU’ to show MAIN MENU listing.
2. SELECT‘Edit Channel’ – Press SELECT button
3. SELECT‘Select Weld Curve’- Press SELECT button
4. ChooseandSELECTProcess.MIG/1-MIG/PulseMIG/DoublePulseMIG/orCurveNumberList-
Press SELECT button
5. Choose and SELECT material group – Press SELECT button
6. Choose and SELECT material grade – Press SELECT button
7. Choose and SELECT ller wire diameter – Press SELECT button
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