KEPCO MS735 Series User manual

MS735 INSTRUCTIONS
MINIBATCHER WITH LINE FREQUENCY TIME BASE
Application:
This product is useful as a preset time controller with start /
stop function from the front keypad or from a remote location.
The MS735 is used in applications where a process run
time must be controlled and started and/or stopped at the
request of the operator. The Run Time is entered into
Preset A of the MS735. The start button is pressed and
Relay A energizes sending power to the machine
controller. The process begins and the machine runs for
the set run time. When the timer reaches zero, Relay A will
de-energize and turn the machine off. If for any reason
the process needs to be stopped, the Stop button on the
MS735 can be pressed to temporarily stop the process.
The operator can press the Start button to resume the
process or press reset to abort the process and prepare for
a new sequence.
The unit is programmed as follows:
Factor: factor of A = 3600, (Time base for Minutes)
Count: Set Pr (Set to Preset), bA tot ( Batch total = how
many times the timer was ran), Hi CPS (0-10KHz
input speed).
Relay: PrE W ( Pre Warn )
Presets: Preset A = Desired run Time, Preset B = 0
Description:
The MS735 is a special version of our Minibatcher series
batch counter. The standard Minibatcher is modified to bring
a 60Hz (50 Hz)* signal to pin 10 (AC powered units only).
The user has the option of connecting this signal through the
B relay and into the A input. By entering the proper scaling
factor, the user can scale the input to read the desired time
base. EXAMPLE: If the unit is powered with 115VAC @
60Hz, The scaling factor for A can be set to yield different
time bases: i.e. 60 yields seconds, 360 yields minutes & 1/
10, 3600 yields minutes, etc. With a little imagination, this
special can be used in many applications involving batch
timing control. To order this special, add the prefix "MS735"
to the standard Minibatcher part number, i.e. MS735MB2A3.
99888 07/31/03
ORDERING NUMBER
Example: MS735MB2 A 3 1 A
Special:
Operating Voltage:
A= 110 VAC ±15%
B= 220 VAC ±15%
C= 24 VAC ±15%
Count Inputs:
3 = Standard, 4-30 VDC pulse inputs.
Options (Multiple Options Available)
1= RS232 Communications
2= RS422 Communications
A= Analog Output (4-20/0-20 mA)
1- COMMON
2- N.O.(N.C./NPN)
3- COMMON
4- N.O.(N.C./NPN)
5- COUNT
6- START
7- +12VDC OUT/+DC IN
8- -DC (GROUND)
9- STOP/RESET
10- 60Hz 15V OUT
11- A.C. INPUT
12- A.C. INPUT
RELAYS
A
B
13- V+
14- I SINK
ANALOG
OUTPUT
ON
CAL.
0-20mA
COUNT
SET
OFF
RUN
4-20mA
RATE
RUN
1 2 3 4
ON
SWITCH
AC
Power
To 115 VAC
MOV
Recommended
for AC Loads
To Machine Run
Controller
Wiring:
* NOTE: If the unit is powered with 50 Hz line frequency,
the scaling factor should be adjusted accordingly.
Examples: 50 yields seconds
300 yields minutes & 1/10
3000 yields minutes
KESSLER-ELLIS PRODUCTS
10 Industrial Way East
Eatontown, NJ 07724
800-631-2165 • 732-935-1320
Fax: [phone]
http://www.kep.com

MINI-BATCHER
INSTALLATION & OPERATING INSTRUCTIONS
MODELS:
MB2
99484 12/13/16
KESSLER-ELLIS PRODUCTS
10 Industrial Way East
Eatontown, NJ 07724
800-631-2165 • 732-935-1320
Fax [phone]
http://www.kep.com

TABLE OF CONTENTS
SPECIFICATIONS......................................................................................1
MOUNTING ................................................................................................3
WIRING .....................................................................................................4
THEORY OF OPERATION......................................................................... 6
INPUT & OUTPUT JUMPER SELECTIONS .............................................. 7
FRONT PANEL OPERATIONS................................................................... 8
PROGRAMMING FLOW CHART............................................................... 8
DEFINITIONS OF MENU PROMPTS ........................................................ 9
CALCULATING SCALE FACTORS ............................................................ 11
PROGRAMMING........................................................................................ 12
RS232 & RS422 INTERFACE CARD OPERATION................................... 17
RS232 & RS422 WIRING...........................................................................19
ANALOG OUTPUT OPTION ...................................................................... 20
TROUBLESHOOTING GUIDE ................................................................... 21
WARRANTY
DECODING PART NUMBER

1
Features
• 5 Digit Scaling Factor
• Display Rate, Batch Size and
(Batch Total or Grand Total)
• Second B Relay Programmable for Output at Pre-
warn or selected Batch/Grand Total
• Pulse Input - 10 kHz Max.
• Security Lockout on Flow Sensor Malfunction
• RS422/RS232 Serial Communication
• NEMA 4X / IP65 Front Panel
• 30mV Magnetic Pickup Inputs
• 4-20mA or 0-20mAAnalog Output
Application:
This miniature batcher is ideal for all batching applications. The
display will show Batch Amount, Rate and Batch/Grand Total at the
push of a button. The Start and Stop buttons make batching simple.
Description:
The MINI-Batcher is a 6 digit totalizer and 4.5 digit ratemeter with two
relay outputs. One output is dedicated to the batch amount (Preset
A), the other can be activated for Prewarn or Batch/Grand Total. The
unit can count up to the preset (reset to 0) or down from the preset
(set to preset). Start, Stop and Reset functions can be activated from
the front panel or remote inputs.
An analog output (assignable for Rate or Batch Amount) is available
for data logging.
Up to 99 units can communicate to a host computer on a single RS232
or RS422 loop.
Specications:
Display: 6 digit, 0.55" High LED
Input Power:
110 VAC ± 15% or 12 to 15 VDC
220 VAC ± 15% or 12 to 15 VDC
24 VAC ± 15% or 12 to 15 VDC
Current: 250 mA DC max. or 6.5 VA AC
Output Power: (AC powered units only)
+12 VDC @ 50 mA, unregulated -10 + 50%
Temperature:
Operating:
+32°F (0°C) to +130°F (+54°C)
Storage:
-40°F (-40°C) to +200°F (93°C)
Humidity: 0-90% Noncondensing
Memory: EEPROM stores data for 10 years if power is lost.
Inputs:
3: High Impedance DC pulse input 4-30 VDC (high), Open or
0-1 VDC (low), 10 kΩ imp. 10 kHz max. speed.
3M: Mag. Input, accepts 30mV input (50 V max.) signals 10 KΩ
imp. 5 kHz max.
Stop / Reset:
Front Panel:
STOP/RST button stops batch if batch is running, Resets dis-
played value and control output if batch is stopped.
Remote:
4-30 VDC, positive edge: stops batch if batch is running, Resets
batch amount if batch is stopped.
NOTE: Hold either front or remote reset active to inhibit any start
inputs.
Start:
Front Panel:
START button Starts batch by energizing Relay A (and Relay B if
Prewarn selected).
Remote:
4-30 VDC, positive edge: Starts batch by energizing Relay A (and
Relay B if Prewarn selected).
Scaling Factor (K-Factor): A user programmable K-Factor is used
to convert the input pulses to engineering units. The 5 digit K-Factor
divider, with decimal keyed into any position, allows easy direct entry
of any K-Factor from 0.0001 to 99999.
Presets: Two control outputs are provided. A 5 digit value can be
entered for both presets. The decimal point location is the same as
the counter (No decimal in Batch Total counter).
PRESET A:
The preset A output is dedicated to the batch amount. When
START is activated, Relay A will energize and remain on until
the batch is complete or the batch is stopped.
PRESET B:
The preset B output can be programmed to activate as a Prewarn
(for two stage batch control) or activate on Batch Total or Grand
Total (selectable).
When set for PREWARN, Relay B will energize when START is
activated and drop out at Prewarn number before preset.
When set for Batch Total or Grand Total, Relay B will activate
when the batch total or grand total counts up to preset B amount.
The output ON time can be set for a duration (0.01 to 99.99 sec.)
or latched (0.00 setting). If a value other than 0.00 is set for the
duration, the batch total or grand total will auto-reset at preset B.
Control Outputs:
Relays:
2 each N.O. Relay; 5 Amps 120/240 VAC or 28 VDC. (N.C. relay
contacts and NPN transistor output available with solder jumpers.
Transistor output is internally pulled up to 10 VDC through relay
coil, sinks from 10 VDC to 0.5 V @ 100 mA)
Analog Output:
An optional 4-20mA (0-20mA) output is available for the Mini-
Batch series. The output can be programmed to track rate or
batch amount. Connections are via a 2 terminal pluggable screw
connector. Programming is accomplished by using the front
panel in conjunction with rear dip switches. Accuracy: ±.25% FS
worst case. Compliance Voltage: 3 to 30 VDC non inductive.
Lockout: Unauthorized front panel changes can be prevented by en-
tering a user selected 5 digit code. The front panel can be completely
locked out (except Start & Stop) or the preset can remain accessible.
Security: The Security feature is a missing pulse detection to pre-
vent overrun in case of a ow sensor error or broken connection.
The security can be set from 01 to 99 seconds. If a batch is started
and the unit does not receive a signal from the sensor within the set
amount of time the batch will stop and the display will show secure
to warn that an error has occurred. To clear the Security status enter
the Lock code. To disable this feature enter 00 for the secr setting.
SPECIFICATIONS

2
Ratemeter: Accurate to 4 1/2 digits (±1 display digit). The rate dis-
play updates once per second. The rate meter can be programmed
to sample from 2 to 24 seconds maximum, and auto-range up to 5
digits of signicant information. The ratemeter displays in units per
second, minute or hour.
Batch or Grand Totalizer: In addition to viewing the batch amount,
a second counter can be viewed. This counter is programmable to
count either the number of batches (Batch Total) or the grand total
count (Grand Total).
RS232/RS422 Serial Interface: If the serial interface option is
supplied, a number of units can be linked together. (The terminal
addressing the unit must be capable of driving all loads in the loop.)
Unit status and new set points can be communicated by serial com-
munication. Mode changes, however, must always be made on the
front panel.
Dimensions:
3.622
(92)
1.772
(45)
3.925
(99.7)
4.437
(112.7)
2.625
(66.68)
.587
4.245
(107.8)
BEZEL
GASKET
CUSTOMER PANEL
Panel Thickness 0.062" (1.5)
to 0.187" (4.7) max.
SPECIFICATIONS
(continued)
Panel
Cutout
A
STOP
RST
BCD
E
ENTER
LOCK
PRE A
PROG
VIEW
START
TURBINE
FLOWMETER
SOLENOID
VALVE
The MINI-Batcher is the central controller for this simple water batch-
ing application. The batcher accepts pulse inputs from a turbine
owmeter and uses relay(s) to control a solenoid valve.
A turbine owmeter in the water line produces 100 pulses per gallon.
The scaling factor (K-factor) in the MB2 is set to 10.0 to read gal-
lons and 10ths on the display. The total decimal is set in the 10ths
position. Relay A is used to control the valve. Preset A is used to set
the batch size. We will use 25.0 gallons in this example. To start
the batch of 25.0 gallons The START button is pressed and Relay A
closes and energizes the solenoid valve. The turbine meter sends
pulse signals to the A Input on MB2 and the unit begins to count
gallons. The ow of water will continue until the count reaches 25.0,
at which point the Relay A will open and the solenoid valve will close
ending the batch of 25.0 gallons.
The batch can be halted at any time during the batch cycle by press-
ing the STOP button. At this point you can press START to procede
with the batch cycle or press RESET to start a new batch.
Water Batching Application

3
3.622
(92)
1.772
(45)
4.437
(112.7)
2.625
(66.68)
0.587
(14.91)
4.245
(107.8)
BEZEL
GASKET
CUSTOMER PANEL
Panel Thickness 0.062" (1.5)
to 0.187" (4.7) max.
3.925
(99.7)
MOUNTING
The unit is designed to be mounted with a gasket providing a water tight seal. Two mounting brackets are provided to secure
the unit to the panel. A panel less than .1" may distort if the clamps are screwed too tightly.
Slide the body of the unit through the rubber gasket. Insert the unit into the panel. As shown in "FIG. A", slide the brackets
up the groove to press against the back of the panel. Insert screws into rear of brackets and tighten them evenly and alter-
nately. Do not over tighten! A normal level of torque is required. Maximum torque should be 3" pounds.
This product is designed to be panel mounted and is NEMA 4 rated if proper mounting procedures are followed and the
required and supplied hardware is correctly used.
If the panel in which the unit is mounted is less than .125 of an inch thick, the possibility exists that there will be some ex-
ing. Should this exing occur, the resulting deformation of the panel could cause a loss of the water tight seal. In case this
should occur, the use of silicone or other sealant would be recommended.
This product is designed to the NEMA 4 rated. However, the fact that we are unable to control either the location in which
the device is installed or the actual installation itself requires that the company's liability shall extend only to the repair or
replacement of a defective product.
We are prepared to offer additional assistance in those special situations where normal mounting methods do not seem to
satisfy the customers needs. This assistance may be obtained by calling the factory and asking for Application Engineering.
FIG. A
DIMENSIONS
FIG. A
Panel
Cutout

4
WIRING
The rear terminal contains 12 screw terminals for connecting #14 to #28 gauge wire.
The unit is controlled by a microprocessor and, therefore, an electrically "noisy" environment could cause operating problems.
The input power line should not be common to power lines for motors, pumps, contactors, etc.
The unit is designed to be immune from line or RF voltage interference. In some environments voltage spikes of over 100
volts, even 1000 volts, can occur. When common to a power line driving motors voltage uctuations can be extreme and
rapid. Lines driving DC or AC solenoids, relays, or actuators can also cause problems.
Four sources of noise can occur:
1) AC power line noise - If the unit cannot be connected to a clean power source, an inductive load suppressing device
(MOV as GE # V130LA1 or Resistor Capacitor as Paktron # .2 uf/220 ohm @ 400V) can be installed. Although locating
the suppressor across the AC supply at the unit should help, best results are obtained by connecting the suppressor
across the leads of the "load" at the device causing the spike.
2) Input line noise -The noise is carried on the input and D.C. ground lines. Make sure the input wires are never run into
the unit in a bundle with power input lines. Also, keep these input lines isolated from inductive lines from devices
drawing heavy loads. If there is a possibility of electrical noise, we recommend using shielded cable, with the shield
being hooked to the D.C. ground terminal on the instrument, and to "earth" at one point in the circuit, preferably at the
D.C. ground terminal of the unit.
3) Output lines - The unit has two relay outputs. When these outputs are used to run external relays or solenoids, spikes
can be generated upon activation. This noise can spread through the instrument causing operating problems. If the
source is a D.C. operated device, a general purpose diode (IN4004) placed across the solenoid prevents electrical
noise spikes. Connect the cathode (banded side) to the more positive side of the coil. If the source is an A.C. operated
device, use a MOV or Resistor Capacitor across the coil.
4) 12 VDC output supply - Noise can be generated on the 12 VDC output supply if it is used to drive inductive loads or if
the current draw exceeds 50 mA. Insure that all inductive loads have a diode (such as IN4004) across the coil and that
the current does not exceed 50 mA.
Supply Line Suppression
ELECTRONIC
INSTRUMENT
MOV
CAP
AC
SUPPLY
OPT.
RFI
LINE
FILTER
SUPPRESSION
AT AC INPUT
Relay Contact Suppression
DC
SUPPLY
ELECTRONIC
INSTRUMENT
RELAY
CONTACT
+ -
DIODE
LOAD
DC Load
ELECTRONIC
INSTRUMENT
RELAY
CONTACT
MOV
LOAD
CAP
AC
SUPPLY
AC Load

5
WIRING
(continued)
AC / DC Power Connections
NOTE: Connect power only after other connections are nished. Do not touch the live AC power terminals! The unit has been de-
signed with an isolated AC input. Thus, polarity is not a concern for the AC input. Connect AC power to pins 11 and 12. The chassis is
plastic, therefore earth ground is not used. For D.C. operation, connect + 12V to pin 7 and - D.C. to pin 8.
Sensor Connections
These diagrams show how to hook typical input sensors to the unit. The unit supplies an unregulated 12 Volt (50mA) output to power
these sensors (Pin 7).
A valid pulse is one which makes a transition from the off-state (0 to 1V) to the on-state (4 to 30V): a positive going edge. The input
impedance is 10K Ohms to ground. The unit can be programmed from the front panel for slow switch closure inputs up to 40Hz (select
"Lo CPS"), or solid state switches (select "hi CPS") up to 9.99KHz. No rear terminal jumpers are required. Use PNP (sourcing) type
pulsers.
Wiring Terminations:
1- COMMON
2- N.O.(N.C./NPN)
3- COMMON
4- N.O.(N.C./NPN)
5- COUNT
6- START
7- 12VDC OUT/+DC IN
8- -DC (GROUND)
9- STOP/RESET
10- NOT USED
11- A.C. INPUT
12- A.C. INPUT
RELAYS
A
B
13- V+
14- I SINK
ANALOG
OUTPUT
ON
CAL.
0-20mA
COUNT
SET
OFF
RUN
4-20mA
RATE
RUN
1 2 3 4
ON
SWITCH
1- COMMON
2- N.O.(N.C./NPN)
3- COMMON
4- N.O.(N.C./NPN)
5- COUNT
6- START
7- +12VDC OUT/+DC IN
8- -DC (GROUND)
9- STOP/RESET
10- NOT USED
11- A.C. INPUT
12- A.C. INPUT
RELAYS
A
B
13- V+
14- I SINK
ANALOG
OUTPUT
ON
CAL.
0-20mA
COUNT
SET
OFF
RUN
4-20mA
RATE
RUN
1 2 3 4
ON
SWITCH
Contact Closure
Input
AC
Power
1- COMMON
2- N.O.(N.C./NPN)
3- COMMON
4- N.O.(N.C./NPN)
5- COUNT
6- START
7- +12VDC OUT/+DC IN
8- -DC (GROUND)
9- STOP/RESET
10- NOT USED
11- A.C. INPUT
12- A.C. INPUT
RELAYS
A
B
13- V+
14- I SINK
ANALOG
OUTPUT
ON
CAL.
0-20mA
COUNT
SET
OFF
RUN
4-20mA
RATE
RUN
1 2 3 4
ON
SWITCH
Pulse Output
+
–
PROXIMITY
SENSOR
AC
Power
* Use Pull-Up Resistor For
NPN Outputs 4.7KΩ Typical
*
Contact Closure InputInductive Proximity Sensor Input
Typical Sensor Connections
Magnetic Pickup (30 mV) Pulse Input
1- COMMON
2- N.O.(N.C./NPN)
3- COMMON
4- N.O.(N.C./NPN)
5- COUNT
6- START
7- +12VDC OUT/+DC IN
8- -DC (GROUND)
9- STOP/RESET
10- NOT USED
11- A.C. INPUT
12- A.C. INPUT
RELAYS
A
B
13- V+
14- I SINK
ANALOG
OUTPUT
ON
CAL.
0-20mA
COUNT
SET
OFF
RUN
4-20mA
RATE
RUN
1 2 3 4
ON
SWITCH
High level voltage pulse
+
–
Turbine Flowmeter
(preamplifier fitted)
AC
Power
STRIP CHART
RECORDER
-
+
115 VA C
SOLENOID
VA LVE
MOV
recommended
115 VA C
AC
Power
1- COMMON
2- N.O.(N.C./NPN)
3- COMMON
4- N.O.(N.C./NPN)
5- COUNT
6- START
7- +12VDC OUT/+DC IN
8- -DC (GROUND)
9- STOP/RESET
10- NOT USED
11- A.C. INPUT
12- A.C. INPUT
RELAYS
A
B
13- V+
14- I SINK
ANALOG
OUTPUT
ON
CAL.
0-20mA
COUNT
SET
OFF
RUN
4-20mA
RATE
RUN
1 2 3 4
ON
SWITCH
Low level mV pulse
–
Turbine Flowmeter
(without preamplifier)
115 VA C
SOLENOID
VA LVE
MOV
recommended
115 VA C
High Impedance (4-30VDC) Pulse Input with Analog Output
Typical Flowmeter Connections
1 2 3 4
REAR VIEW
1 2 3 4 5 6 7 8 9 10 11 12
13 14
Analog Out Setup SwitchesSerial Port
ON

6
THEORY OF OPERATION
Relay B Operation
Relay B can be programmed as a prewarn relay or
grand total/batch counter alarm.
When Relay B is set for Prewarn, Relay B will energized
when the batcher is started. Relay B will drop out when
the count is at the selected number (Preset B) before
nal Preset A. This is often used for slow down (2 stage
batching).
When Relay B is set for total (Batch or Grand Total), Re-
lay B will energize for the selected time duration when
the Batch/Grand Total reaches Preset B. If the Relay is
set to latch, it can be reset by resetting the Batch/Grand
Total. (as described above).
Relay B as Scaled Pulse Output
To use output B as a scaled output proceed as follows:
1) Select gr tot under count section of menu.
2) Select tot under relay section of menu.
3) Enter the desired duration for the B Relay.
4) Set Pre B at desired scaling (pre b is a divider).
Maximum output frequency is 15 pulses/second.
Presets
Preset A can be viewed and changed by pressing the
"PRE A" button. The present Preset A will appear.
Press buttons "A" through "E" to load in desired Preset
A. Press the ENTER button once to enter.
Preset B can be viewed and changed by entering the
program menu. Press the PRGM button. PRE B will
appear. Press ENTER. The present Preset B will ap-
pear. Press buttons "A" through "E" to load in desired
Preset B. Press the ENTER button once to enter.
VIEW Button
The VIEW button allows you to alternately view:
1. Count of "A" (Batch)
2. Rate of "A" (Batching speed)
3.* A) Grand Total if "gr tot" is selected
B) Number of Batches if "BA tot" is selected
* All decimal points are inverted when Grand/Batch Total
is being displayed.
Batching
After the batcher has been programmed, it will operate
as follows:
The unit will reset to "0" (count up mode) or load Preset
A (count down mode) when RESET/STOP is activated.
(front button or rear input)
When Start (front button or rear input) is activated, Re-
lay A (and Relay B if Prewarn is selected) will energize
and the right decimal will light. The unit will count in
engineering units corresponding to the input scaling.
NOTE: Security feature: The Security (secr) acts as
a missing pulse detection to prevent overrun in case of
a ow sensor error or broken connection. The security
can be set from 01 to 99 seconds. If a batch is started
and the unit does not receive a signal from the sensor
within the set amount of time, the batch will stop and
the display will show secure to warn that an error has
occurred. Check wiring and/or check if ow sensor has
malfunctioned. To clear the Security status, enter the
Lock code. To disable the Security feature, enter 00
for the secr setting.
If Prewarn is selected for Relay B, Relay B will drop out
when the count is at the selected number (Preset B)
before nal Preset A. When Preset A (or "0") is reached,
Relay A drops out and the right decimal turns off. (The
right decimal turns on whenever Relay A is energized).
At the end of the batch the display is immediately loaded
with "P" and Preset A number. At this point you can:
Press START to reset and start another batch
Press PRE A to change Preset A
Press VIEW to view count (over-run)
Press RESET/STOP to reset to "0" (Preset A)
If RESET/STOP is activated while the unit is started,
Relay A (and Relay B if Prewarn) will drop out and the
last count will remain on the display. Press START to
continue the batch or RESET/STOP to abort the batch.
All starts are inhibited if RESET/STOP is held active.
Grand Total or Batch Counter
The second counter (displayed with inverted decimals)
can be programmed as a Grand Total or Batch counter.
The Grand counter counts the grand total, the Batch
counter counts the total number of complete batches.
These counters can only be reset from the front panel
while viewing them. To reset, press the VIEW key until
the displays shows a number with all decimals lit. Press
RESET/STOP to reset.

7
INPUT & OUTPUT JUMPER SELECTIONS
Millivolt Input Option
Jumper Selections
J4
J5
J6
J3
J1
J2
CR1
R3
C8R7R5
R4
U1
CR2
REV
20229
CR6
CR3
U3
P1
R10 R6 C6
C7
CR4
CR5
C4
R2
R1
C3
C5
U2 U4
6U
U5
R8
R9
C1
C2
C9
B
If the unit has the millivolt input bd.# 20229, the count input
can be separately solder jumper programmed to accept
either a low millivolt or 4-30 V input. Each unit shipped is
programmed according to part number. If solder jumpers
are made, the part number should be modied to reect the
changes made
C=CLOSE, O=OPEN
4-30V INPUT Millivolt INPUT
J1-O, J2-C, J3-O J1-C, J2-O, J3-C
Output Jumper Selections
Output Jumper Selections
Before making any board modications, be sure power is dis-
connected and locate the plastic extender to the case at the
rear of the unit. To remove the extender locate and remove
the two screws which hold it in place. After the extender is
removed the PC board will be exposed.
The unit must be removed from the case to access jumpers
C & F, all other jumbers can be accessed by removing the
plastic extender.
FUNCTION
"A" RELAY
N.C. OUTPUT
"B" RELAY
N.C. OUTPUT
"A" PRESET
TRANSISTOR (NPN)
"B" PRESET
TRANSISTOR (NPN)
MODIFICATION
CUT JUMPER
AT "A" "B" TO "2"
CUT JUMPER
AT "D" "E" TO "4"
CUT JUMPER
AT "A" "C" TO "2"
CUT JUMPER
AT "D" "F" TO "4"
BOTTOM VIEW AT TERMINAL
DE
G
H
20192
12 11 10 9 8 7 6 5 4 3 2 1
L
4
AB
2
FC

8
FRONT PANEL OPERATIONS
FACToR
RUN MODE
DP FAc
#####
ENTER
ENTER
ENTER
PRGM
CouNT
ENTER
RST
0
SET
PR
PRGM
ENTER
DP LoC
ENTER
gr tot
ba tot
PRGM
ENTER
RUN MODE
ENTER
RATE
ENTER
ENTER
RUN MODE
NoR ##
ENTER
FiguR#
ENTER
DLY #
ENTER
LoC
ENTER
LC
PRg
LC
ALL
PRGM
ENTER
SECr##
ENTER
RELAY
ENTER
##.##
ENTER
ENTER
ENTER
RUN MODE
PRGM
PRGM
PRGM
PRGM
pre b
RUN MODE
#####
ENTER
ENTER
PRGM
hi cps
lo cps
PRGM
SECS
NNiNS
hours
PRGM
tot
preuu
PRGM
Start Here
CoDE
#####
RUN MODE
ENTER
*
* NOTE:
Enter 00 for SECr setting to disable
the Security feature
PROGRAMMING FLOWCHART
A
STOP
RST
BCD
E
ENTER
LOCK
PRE A
PROG
VIEW
START
Press to STOP /
RESET in operating
mode; Press to "EN-
TER" in program-
ming mode.
Press to "enter"
LOCK code for
panel lock.
Press to view or
change Preset A
Press to alter-
nately view Rate,
A Total or B Total
Press to cycle
through PRO-
GRAM choices;
Press to step
through set up
choices in pro-
gram mode.
Press to Start

9
DEFINITIONS OF MENU PROMPTS
The following is a list of abbreviations as they appear on the display and front panel of the unit.
ABBREVIATION DESCRIPTION
PRE B PRESET B - This is the setpoint for Relay B. Preset B can be used as a Prewarn or Grand/Batch Total
alarm.
FACTOR SCALING FACTOR - This portion of the menu is used to set the 5 digit dividing scale factor for the count
input.
DP F A DECIMAL POINT FOR FACTOR A - Enter location of decimal point for scaling Factor A by pressing the
button under the digit where the decimal is desired.
COUNT PORTION OF MENU FOR SETTING COUNTER VARIABLES
RST 0 RESET TO 0 - Counter will reset to 0. The Batcher will count up from 0.
SET PR SET TO PRESET - Counter will reset to preset A. The Batcher will count down from preset A.
DP LOC DECIMAL POINT LOCATION - Enter desired location of decimal by pushing the button under the digit
where the decimal is desired. Changing the decimal will change the decimal location in the counters ,
presets and rate display.
gr tot GRAND TOTAL- This sets the second counter to count the Grand Total.
ba tot BATCH TOTAL- This sets the second counter to count the number of Batches.
HI CPS HIGH COUNTS PER SECOND - This sets the unit for high count speeds (0-9.99 kHz)
LO CPS LOW COUNTS PER SECOND – This sets the unit for contact debounce ltering (0-40 Hz)
RATE PORTION OF MENU FOR SETTING RATE VARIABLES
sec SECONDS - The rate display will read in rate per second.
mins MINUTES- The rate display will read in rate per minute.
hours HOURS - The rate display will read in rate per hour.
NOR## NORMALIZING FACTOR - Normalizes (averages) the data being received. Higher settings provide more
normalizing (averaging) for a more stable display. Derived from the equation:
(Old Data x "NOR" + New Data)
("NOR" + 1)
FIGUR ## SIGNIFICANT FIGURE - This sets the amount (1-5) of meaningful gures the unit will display. (RATE DIS
PLAY ONLY). FOR EXAMPLE: If "2" is set as the gure, a rate of 273.45 will be displayed as 270.

10
DEFINITIONS OF MENU PROMPTS
(continued)
ABBREVIATION DESCRIPTION
DLY## DELAY FACTOR - The amount of time (02 to 24 sec.) the unit will "look" for valid data, before the display
defaults to zero. (RATE DISPLAY ONLY)
LOC LOCK - This portion of the menu allows you to set lock functions (Lock functions apply only to front panel)
1) lock the program (Preset A is still accessible)
2) lock all (locks program & presets; Start & Stop are accessible).
LC PRG LOCK PROGRAM - This will lock the program. Preset A can be changed, start, stop & reset will function
when the unit is in the lock mode (lock ON).
LC ALL LOCK ALL - This will lock the program and the presets when the unit is in the locked mode. Preset A can
be viewed, but not changed. Start and Stop buttons will still operate.
Secr## SECURITY - This is the maximum time period (in seconds) that the ow rate may be at 0 before the batch
is stopped/terminated. This feature is a missing pulse detector that signals that the input is not receiving
pulses from the ow sensor. The sensor may have failed or the connection may be broken. The security
can be set from 01 to 99 seconds. If a batch is started and the unit does not receive a signal from the
sensor within the set amount of time the batch will stop and the display will show secure to warn that an
error has occurred. To clear the Security status enter the Lock code. To disable this feature enter 00 for
the secr setting.
CODE LOCK CODE - This message (code) will ash on display for approximately 3 seconds. It will be followed
by a 5 digit number (xxxxx). The number you enter here will be the code to lock and unlock the unit.
RELAY RELAY - This portion of the menu allows you to set your relay operation variables.
preuu PREWARN - When this is selected Relay B energizes when started and drops out at "Preset B" amount
before batch is complete.
TOT RELAY B FOR TOTALIZER - When this is selected relay B will activate when the selected Grand or Batch
total has reached Preset B.
b##.## RELAY B DURATION - This message will appear when "TOT" is selected. It is the duration which the
relay will remain energized (00.01 to 99.99 sec). If 00.00 is selected, the relay will latch until reset.
When the duration is not at 00.00, the Grand/Batch totalizer will autorecycle.

11
CALCULATING SCALE FACTORS
The unit has a programmable scale factor to scale the input pulses. It is a 5 digit , oating decimal divider factor. The factor
to enter is the number of pulses per the desired unit of measurement. The factor ranges from 0.0001 to 99999.
Scale factor calculations are simple. Here are some examples:
DECIMAL LOCATION:
When a decimal is desired for display, special care must be taken when programming the Factor (factor) and Decimal
Location (Dp loc). The factor must be entered in pulses per units desired for display. (i.e. pulse per 1 unit, pulses per 0.1
units, pulses per 0.01 units, etc.) The Decimal Location (Dp loc) controls the decimal placement for the display. For each
decimal place you move for Dp loc, you must also move the decimal for the factor (dp f a).
Example: The ow sensor outputs 678.4 pulses per gallon.
To display whole gallons (1 gal) enter 678.4 for the factor
To display tenths of gallons (0.1 gal) enter 67.84 for the factor
To display hundredths of gallons (0.01) gal) enter 6.784 for the factor
SCALING FACTOR EXAMPLES:
Flow Batching: You want to ll a 55.0 gallon drum. The ow sensor gives 387 pulses per gallon.
Solution - Dial in a scale factor of 38.7 (38.7 to display 0.1 gal; 387 for whole gal.)
Under count, set dploc to dplo.c to read tenths of gallons.
Set PRE A at 55.0; Wire Relay A to solenoid valve.
Conveyer Batching: You want to batch the amount of conveyer distance in feet. An inductive proximity sensor is
used to sense a gear on a conveyer. The gear has 15 teeth (15 pulses per revolution). Each
revolution of the gear equals 3 feet of conveyer movement. To nd the number of pulses per
foot, simply divide "15 pulse" by "3 feet" (15 ÷ 3 = 5).
Solution - There's 5 pulses/foot, enter 5 as the scale factor and the display will read in feet.
Set PRE A for the number of feet desired.
Wire Relay A to the conveyer RUN control.
UNITS CONVERSION CHART
To convert: divide factor by To convert: divide factor by
ft to m 0.3048 kg to lb 2.2046
ft2to m20.0929 l to ft30.0353
ft3to m30.02832 l to gal 0.2642
ft3to gal 7.4805 m to ft 3.2808
gal to l 3.7854 m2to ft210.7639
gal to m30.00379 m3to ft335.3147
gal to ft30.1337 m3to gal 264.172
gal to lb (H2O) 8.3378 lb to kg 0.45359
Converting Scale Factors
When different units of measure are given than what is desired, simply convert the given Scale Factors to reect the de-
sired units using the following calculations.
Pulses Per Unit (given) = Scale Factor
Units Conversion Factor
Use the Units Conversion Chart below when converting the given Scale Factor. Be sure to use the Scale Factor for whole
units and divide it by the proper Conversion Factor.

12
PROGRAMMING
DISPLAY
pre b
#####
PRESS
STEP
1
SETTING
PRESET B
SETTING
SCALING
FACTOR
pre b
Factor
dp fac
#####
This section of the menu is used to set
up the scaling factor for the count input.
This sets the decimal for factorA. Press
the arrow key under the digit where
the decimal is desired. To clear the
decimal, press the arrow key furthest
to the right (PRGM) .
This is the scaling factor for the count
input. To change, press the arrow key
under the digit(s) to change. Press
ENTER to enter the displayed value.
STEP
2
REMARKS
This section of the menu is used to set
Preset B value.
This isPreset B. To change, press the
arrow key under the digit(s) to change.
Press ENTER to enter the displayed
value.
PRGM
ENTER
PRGM
PRGM
ENTER
ENTER

13
ENTER
ENTER
ENTER
ENTER
PROGRAMMING
(continued)
This section of the menu sets up the
counter information.
Press the PRGM key to choose RST 0
(reset to 0, count up) or SET PR (set to
preset, count down), press the ENTER
key to enter the displayed choice.
This sets the decimal location for the
A & B counters. Press the arrow key
under the desired digit location. To
clear the decimal, press the arrow key
furthest to the right. Press the ENTER
key to enter the displayed location.
This section sets the second counter
operation. Press the program key to
choose GR TOT (Grand Total) or BA
TOT (Batch Total). Press the ENTER
key to enter the displayed choice.
Press the PRGM key to choose HIGH
CPS (0-9.99KHz) or LOW CPS (0-
40Hz). Press the ENTER key to enter
the displayed choice.
pre B
factor
count
rst 0
or
set pr
dp loc
gr tot
or
ba tot
hi cps
or
lo cps
SETTING
THE
COUNTER
STEP
3
PRGM
PRGM
PRGM

14
ENTER
STEP
4
REMARKSPRESS DISPLAY
This section of the menu is used to set up
the rate information.
Press the PRGM key to choose secs (rate
per second), mins (rate per minute)or
hours (rate per hour). Press ENTER to
enter displayed choice.
This sets the normalizing (averaging) fac-
tor. Press the arrow keys under the desired
digits to change. Press ENTER to enter
displayed value.
This sets the number of signicant gures
to be displayed. Press the arrow key under
the digit to change. Press ENTER to enter
displayed value.
This sets the delay time (2 to 24 sec.) that
the unit will "look" for valid input data before
the display falls to 0. Press the arrow key
under the digits to change. Press ENTER
to enter displayed value.
pre b
factor
count
rate
secs
mins
or
hours
nor ##
figur #
dly #.#
SETTING
THE RATE
PROGRAMMING
(continued)
PRGM
PRGM
PRGM
PRGM
ENTER
ENTER
ENTER

15
ENTER
LOCK
DISPLAY REMARKS
pre b
factor
count
rate
loc
LC PG
or
LC ALL
SECr##
CoDE
Flashes
followed by:
#####
CoDE
Flashes
followed by:
0
LoC
or
uN LoC
This section of the menu is used to set up the
lockout type, security and code number.
LC PG = Locks program but presets and re-
set are accessible. (see description)
LC ALL= Locks all keypad buttons except
START, STOP & VIEW.
Press the PRGM button to toggle between
choices; Press ENTER to enter displayed
choice.
This sets the maximum time period (in
seconds) that the ow rate may be at 0
before the batch is stopped/terminated. The
security can be set from 01 to 99 seconds.
If a batch is started and the unit does not
receive a signal from the sensor within the
set amount of time the batch will stop and
the display will show secure to warn that
an error has occurred. To clear the Security
status enter the Lock code. To disable this
feature enter 00 for the secr setting.
After CODE ashes the display will show the
existing lock code. To change the code press
the key under each digit to be changed. Press
ENTER to enter displayed value.
(see below to turn lock ON or OFF)
Key in the lock code (see programming step
4) by pressing the keys under the digits to be
changed. Press the ENTER key to enter the
displayed code.
After the code is entered the unit will display
LOC (unit is locked) or UN LOC (unit is un-
locked). This message will be displayed for
approximately 3 seconds before the unit re-
turns to the run mode.
PRESS
SETTING
LOCK &
SECURITY
STEP
5
PROGRAMMING
(continued)
SETTING
THE
LOCK
STATUS
ENTER
PRGM
PRGM
PRGM
PRGM
PRGM
ENTER
ENTER