Keysight TS-5020 Operating instructions

Keysight TS-5020
Automotive Electronics
Functional Test System
Site Preparation And
Installation Guide

Notices
© Keysight Technologies 2006 - 2015
No part of this manual may be reproduced
in any form or by any means (including
electronic storage and retrieval or
translation into a foreign language)
without prior agreement and written
consent from Keysight Technologies, as
governed by United States and
international copyright laws.
Manual Part Number
E2240-90000
Edition
Edition 3,January 2015
Printed in Malaysia
Keysight Technologies Microwave Products
(Malaysia) Sdn. Bhd. 
Bayan Lepas Free Industrial Zone
11900 Penang, Malaysia.
Technical Assistance
You can find information about technical
and professional services, product support,
and equipment repair and service on the
Web:
http://www.keysight.com/contacts/
English/noscript.html
Double-click the link to Test &
Measurement. Select your country from
the drop-down menus. The Web page that
appears next has contact information
specific for your country.
Ifyoudonot haveaccessto theInternet,
calloneofthenumbersinTable1.
Table 1Keysight Call Centers
United States
and Canada:
Test and
Measurement Call
Center
[phone]
(toll-free in US)
Europe:(41 22) 780 8111
Japan:Measurement
Assistance Center
(81) 0426 56 7832
Latin America:305 269 7548
Asia-Pacific:(85 22) 599 7777
United States
and Canada:
Test and
Measurement Call
Center
[phone]
(toll-free in US)

TS-5020 Automotive Electronics Functional Test System Site Preparation and Installation Guide iii
Table of Contents
1 Legal Information
Legal Information 1-2
Warranty 1-2
Technology Licenses 1-2
Restricted Rights Legend 1-2
Service And Support 1-3
Keysight On The Web 1-3
Keysight By Phone 1-3
2 Safety and Regulatory Information
Safety Information 2-2
Safety Summary 2-2
Safety Notice 2-2
General 2-2
Environmental Conditions 2-3
Before Applying Power 2-3
Ground The System 2-4
Fuses 2-4
Operator Safety Information 2-4
Safety Symbols and Regulatory Markings 2-5
Declaration of Conformity 2-7
Electrostatic Discharge (ESD) Precautions 2-8
End of Life: Waste Electrical and Electronic Equipment (WEEE) Directive
2002/96/EC 2-9
3 Site Preparation and Power Requirements
Preparing Your Site for the System 3-2
Typical System 3-3
System Dimensions 3-4
System Plan Drawing 3-5
System Power Requirements 3-6
Minimum Power Requirements 3-7
Power Recommendations 3-7
Additional Power Information 3-9
Mains Disconnect Requirements 3-10
Disconnect Circuit Breaker Requirements 3-10
Mains Circuit Breaker Requirements 3-10
Site Configuration for AC Power 3-11
Important recommendations about wiring 3-11

iv TS-5020 Automotive Electronics Functional Test System Site Preparation and Installation Guide
Safety Ground Connection 3-12
Ventilation 3-13
Cleaning Instructions 3-13
System Transportation Instructions 3-14
Ramp Requirements 3-14
Hallway and Door Width Requirements 3-14
If the System Cannot be Moved in the Crate 3-14
4 Installing The Keyboard, Mouse and Printer
Tools Required 4-2
Installation Procedure 4-3
Printer Tray 4-3
Mouse Tray 4-4
Palm Rest 4-5
Connect Keyboard and Mouse 4-6

TS-5020 Automotive Electronics Functional Test System Site Preparation and Installation Guide v
List of Figure
1 Legal Information
2 Safety and Regulatory Information
3 Site Preparation and Power Requirements
Figure 3-1. TS-5020 Automotive Electronics Functional Tests System 3-3
Figure 3-2. Recommended TS-5020 Automotive Electronics Functional Layout (overhead
view) 3-5
Figure 3-3. Rear View of The TS-5020 Automotive Electronics Functional Test
System 3-6
Figure 3-4. E1135C Power Cord Installation 3-8
Figure 3-5. Safety Ground Connections 3-12
4 Installing The Keyboard, Mouse and Printer
Figure 4-1. Attaching Printer Tray 4-3
Figure 4-2. Attaching Mouse Tray 4-4
Figure 4-3. Installing Palm Rest 4-5
Figure 4-4. Connecting Keyboard and Mouse 4-6

vi TS-5020 Automotive Electronics Functional Test System Site Preparation and Installation Guide
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TS-5020 Automotive Electronics Functional Test System Site Preparation and Installation Guide vii
List of Table
1Legal Information
Table 1-1. Keysight Call Centers and Regional Headquarters 1-3
2Safety and Regulatory Information
Table 2-1. Environment Requirements 2-3
Table 2-2. Safety Symbols and Regulatory Markings 2-5
Table 2-3. Suggested Anti-Static Solutions for Site Planning 2-8
3Site Preparation and Power Requirements
Table 3-1. Primary Rack Dimensions 3-4
Table 3-2. AC Power Requirements 3-7
4Installing The Keyboard, Mouse and Printer

viii TS-5020 Automotive Electronics Functional Test System Site Preparation and Installation Guide
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1
Legal Information
Warranty 1-2
Technology Licenses 1-2
Restricted Rights Legend 1-2
Service And Support 1-3
Keysight On The Web 1-3
Keysight By Phone 1-3

1-2 TS-5020 Automotive Electronics Functional Test System Site Preparation and Installation Guide
1Legal Information
Legal Information
Warranty
The material contained in this document is provided “as is,” and
is subject to being changed, without notice, in future editions.
Further, to the maximum extent permitted by applicable law,
Keysight disclaims all warranties, either express or implied,
with regard to this manual and any information contained
herein, including but not limited to the implied warranties of
merchantability and fitness for a particular purpose. Keysight
shall not be liable for errors or for incidental or consequential
damages in connection with the furnishing, use, or performance
of this document or of any information contained herein.
Should Keysight and the user have a separate written agreement
with warranty terms covering the material in this document
that conflict with these terms, the warranty terms in the
separate agreement shall control.
Technology Licenses
The hardware and/or software described in this document are
furnished under a license and may be used or copied only in
accordance with the terms of such license.
Restricted Rights Legend
If software is for use in the performance of a U.S. Government
prime contract or subcontract, Software is delivered and
licensed as “Commercial computer software” as defined in
DFAR 252.227-7014 (June 1995), or as a “commercial item” as
defined in FAR 2.101(a) or as “Restricted computer software” as
defined in FAR 52.227-19 (June 1987) or any equivalent agency
regulation or contract clause. Use, duplication or disclosure of
Software is subject to Keysight Technologies’ standard
commercial license terms, and non-DOD Departments and
Agencies of the U.S. Government will receive no greater than
Restricted Rights as defined in FAR 52.227-19(c)(1-2)(June
1987). U.S. Government users will receive no greater than
Limited Rights as defined in FAR 52.227-14 (June 1987) or
DFAR 252.227-7015 (b)(2)(November 1995), as applicable in any
technical data.

Legal Information1
TS-5020 Automotive Electronics Functional Test System Site Preparation and Installation Guide 1-3
Service And Support
Any adjustment, maintenance, or repair of this product must be
performed by qualified personnel. Contact your customer
engineer through your local Keysight Technologies Service
Center.
Keysight On The Web
You can find information about technical and professional
services, product support, and equipment repair and service on
the Web: http://www.keysight.com/
Double-click the link to Test & Measurement. Select your country
from the drop-down menus. The Web page that appears next has
contact information specific for your country
Keysight By Phone
If you do not have access to the Internet, call one of the
numbers in Table 1-1.
Table 1-1 Keysight Call Centers and Regional Headquarters
Manufacturing Address
Keysight Technologies Microwave Products (Malaysia) Sdn. Bhd.
Bayan Lepas Free Industrial Zone,
11900 Penang,
Malaysia.
United States and Canada:Test and Measurement Call Center
[phone] (toll-free in US)
Europe: (41 22) 780 8111
Japan: Measurement Assistance Center
(81) 0426 56 7832
Latin America: 305 269 7548
Asia-Pacific: (85 22) 599 7777

1-4 TS-5020 Automotive Electronics Functional Test System Site Preparation and Installation Guide
1Legal Information
THIS PAGE IS INTENTIONALLY LEFT BLANK

2
Safety and Regulatory Information
Safety Information 2-2
Safety Summary 2-2
Safety Notice 2-2
General 2-2
Environmental Conditions 2-3
Before Applying Power 2-3
Ground The System 2-4
Fuses 2-4
Operator Safety Information 2-4
Safety Symbols and Regulatory Markings 2-5
Declaration of Conformity 2-7
Electrostatic Discharge (ESD) Precautions 2-8
End of Life: Waste Electrical and Electronic Equipment (WEEE) Directive
2002/96/EC 2-9

2-2 TS-5020 Automotive Electronics Functional Test System Site Preparation and Installation Guide
2Safety and Regulatory Information
Safety Information
Safety Summary
The following general safety precautions must be observed
during all phases of operation of this instrument. Failure to
comply with these precautions or with specific warnings
elsewhere in this manual violates safety standards of design,
manufacture, and intended use of the instrument. Keysight
Technologies assumes no liability for the customer's failure to
comply with these requirements.
Safety Notice
General
This product is provided with a protective earth terminal. The
protective features of this product may be impaired if it is used
in a manner not specified in the operation instructions.
CAUTION
A CAUTIONnotice denotes a hazard. It calls attention to an
operating procedure, practice, or the like, that, if not correctly
performed or adhered to, could result in damage to theproductor
loss of important data. Do not proceed beyond a CAUTIONnotice
until the indicated conditions are fully understoodand met.
WARNING
A WARNING notice denotes a hazard. It calls attention to an operating
procedure, practice, or the like that, if not correctly performed or
adhered to, could result in personal injury or death. Do not proceed
beyond a WARNING notice until the indicated conditions are fully
understood and met.
WARNING
DO NOT OPERATE IN AN EXPLOSIVE ATMOSPHERE. Do not operate the
product in the presence of flammable gases or flames.

Safety and Regulatory Information2
TS-5020 Automotive Electronics Functional Test System Site Preparation and Installation Guide 2-3
Environmental Conditions
The TS-5020 Automotive Electronics Functional Test System is
designed for indoor use only. Table 2-1shows general environ-
mental requirements.
Before Applying Power
Verify thattheproductissettomatchtheavailableline voltage
and all safety precautions are taken. Notetheexternalmarkings
of theinstruments describedin“Safety Symbols and
Regulatory Markings”.
WARNING
DO NOT REMOVE RACK PANELS OR INSTRUMENT COVERS. Operating
personnel must not remove any rack panels or instrument covers.
Component replacement and internal adjustments must be made only
by qualified service personnel. Products that appear damaged or
defective should be made inoperative and secured against unintended
operation until they can be repaired by a qualified service personnel.
WARNING
The protection provided by the TS-5020 system may be impaired if
the system is used in a manner not specified by Keysight.
Table 2-1 Environment Requirements
Environment ConditionsRequirements
Maximum Altitude 2000 meters
Temperature (Operation) 5C to 40 C
Maximum Relative HumidityThe test system is designed to operate
in the range from 5% to 80% relative
humidity (non-condensing).


CAUTION
This productis designed for use in Installation Category II and
Pollution Degree 2, per IEC 61010-1 and 664 respectively.

2-4 TS-5020 Automotive Electronics Functional Test System Site Preparation and Installation Guide
2Safety and Regulatory Information
Ground The System
To minimize shock hazard, the instrument chassis and cover
must be connected to an electrical protective earth ground. The
instrument must be connected to the ac power mains through a
grounded power cable, with the ground wire firmly connected
to an electrical ground (safety ground) at the power outlet. Any
interruption of the protective (grounding) conductor or
disconnection of the protective earth terminal will cause a
potential shock hazard that could result in personal injury.
Fuses
Use only fuses with the required rated current, voltage, and
specified type (normal blow, time delay). Do not use repaired
fuses or short-circuited fuse holders. To do so could cause a
shock or fire hazard.
Operator Safety Information
Cables and connectors are considered inaccessible if a tool (e.g.
screwdriver, wrench, socket, etc.) or a key (equipment in a
locked cabinet) is required to gain access to a conductive
surface connected to any cable conductor (High, Low or
Ground).
Verify there are multiple and sufficient protective means (rated
for the voltages you are applying) to assure the operator will
NOT come into contact with any energized conductor even if
WARNING
In order to avoid electrical hazards, all system internal fuses must
be replaced by trained and qualified personnel.
WARNING
M
Module connectors and Test Signal cables connected to them
cannot be operator accessible.
WARNING
Assure the equipment under test has adequate insulation
between the cable connections and any operator-accessible parts
(doors, covers, panels shields, cases, cabinets, etc.)

Safety and Regulatory Information 2
TS-5020 Automotive Electronics Functional Test System Site Preparation and Installation Guide 2-5
one of the protective means fails to work as intended. For
example, the inner side of a case, cabinet, door cover or panel
can be covered with an insulating material as well as routing the
test cables to the front panel connectors of the module through
non-conductive, flexible conduit such as that used in electrical
power distribution.
Safety Symbols and Regulatory Markings
Symbols and markings on the system, in manuals and on
instruments alert you to potential risks, provide information
about conditions, and comply with international regulations.
Table 2-2 defines the symbols and markings you may find in a
manual or on an instrument.
Table 2-2 Safety Symbols and Regulatory Markings
Safety symbols
Warning: risk of electric shock.
Warning: hot surface
Caution: refer to accompanying documents.
Laser radiation symbol: marked on products that have a laser output.
Alternating current.
Both direct and alternating current.
Three-phase alternating current.
Earth (ground) terminal
Protective earth (ground) terminal
Frame or chassis terminal
Terminal is at earth potential. Used for measurement and control
circuits designed to be operated with one terminal at earth potential.

2-6 TS-5020 Automotive Electronics Functional Test System Site Preparation and Installation Guide
2Safety and Regulatory Information
Terminal for neutral conductor on permanently installed equipment.
Terminal for line conductor on permanently installed equipment.
Standby (supply); units with this symbol are not completely
disconnected from ac mains when this switch is off. To completely
disconnect the unit from ac mains, either disconnect the power cord, or
have a qualified electrician install an external switch.
Regulatory markings
The CE mark is a registered trademark of the European Community. If it
is accompanied by a year, it indicates the year the design was proven.
The CSA mark is a registered trademark of the Canadian Standards
Association. A CSA mark with the indicators “C” and “US” means that
the product is certified for both U.S. and Canadian markets, to the
applicable American and Canadian standards.
The C-tick mark is a registered trademark of the Spectrum
Management Agency of Australia. This signifies compliance with the
Australian EMC Framework regulations under the terms of the Radio
Communications Act of 1992.
ISM - 1A This text indicates that the instrument is an Industrial Scientific and
Medical Group 1 Class A product (CISPER 11, Clause 4).
Safety symbols
N10149