Keysight TS-5020 User manual

Keysight TS-5020
Automotive Electronics
Functional Test System
Wiring Guide And
Hardware Reference

Notices
© Keysight Technologies 2006 - 2015
No part of this manual may be reproduced
in any form or by any means (including
electronic storage and retrieval or transla-
tion into a foreign language) without prior
agreement and written consent from Key-
sight Technologies as governed by United
States and international copyright laws.
Manual Part Number
E2240-90001
Edition
Edition 4, March 2015
Printed in Malaysia
Keysight Technologies Microwave Products
(Malaysia) Sdn. Bhd.
Bayan Lepas Free Industrial Zone
11900 Penang, Malaysia
Technical Assistance
You can find information about technical
and professional services, product support,
and equipment repair and service on the
Web:
http://www.keysight.com/con-
tacts/English/noscript.html
Double-click the link to Test & Meas u r e-
ment. Select your country from the
drop-down menus. The Web page that
appears next has contact information spe-
cific for your country.
If you do not have access to the Internet,
call one of the numbers in Ta b l e 1 .
Tab le 1 Keysight Call Centers
United States
and Canada:
Te s t a n d
Measurement Call
Center
[phone]
(toll-free in US)
Europe: (41 22) 780 8111
Japan: Measurement
Assistance Center
(81) 0426 56 7832
Latin America: 305 269 7548
Asia-Pacific: (85 22) 599 7777
United States
and Canada:
Te s t a n d
Measurement Call
Center
[phone]
(toll-free in US)

TS-5020 Automotive Electronics Functional Test System Wiring Guide and Hardware Reference iii
Contents
1 Legal Information
Legal Information 1-2
Warranty 1-2
Technology Licenses 1-2
Restricted Rights Legend 1-2
Service And Support 1-3
Keysight On The Web 1-3
Keysight By Phone 1-3
2 Safety and Regulatory Information
Safety Information 2-2
Safety Summary 2-2
Safety Notice 2-2
General 2-2
Environmental Conditions 2-3
Before Applying Power 2-3
Ground The System 2-4
Fuses 2-4
Operator Safety Information 2-4
Safety Symbols and Regulatory Markings 2-5
Electrostatic Discharge (ESD) Precautions 2-7
End of Life: Waste Electrical and Electronic Equipment (WEEE) Directive 2002/96/EC 2-8
3 System Overview
System Intended Use 3-2
Instructions For Use 3-2
Test System Specifications and Capabilities 3-3
Test Capabilities – Measurement Sample Methods 3-4
System Capability DC Accuracy Sample 3-4
Test System Interface Description 3-6
Test System Interface Connectors 3-6
Rack Layout with Express Connect Test System Interface 3-28
Rack Layout with L2000 (TITAN) Test System Interface 3-29
System Block Diagrams with Express Connect Test System Interface 3-30
System Block Diagrams with L2000 (TITAN) Test System Interface 3-31
The Keysight 34980A Multifunction Switch/Measure Unit 3-32
Slot Allocation of the 34980A 3-32

iv TS-5020 Automotive Electronics Functional Test System Wiring Guide and Hardware Reference
PC Cards 3-36
Keysight 53131 Universal Counter 3-36
Keysight 53220 Universal Counter 3-36
Keysight 33220 Function/Arbitrary Waveform Generator 3-37
Power Supplies 3-37
Keysight N6700 MPS 3-37
Channel Names 3-38
4 System Interconnects
System Interconnects for Express Connect Interface 4-2
Connector Keying 4-2
Connectors and Tools 4-3
Connecting Wiring to Test Connectors TC1- TC8 4-3
Crimping Wires to Contacts 4-4
Inserting Contacts and Assembling the Connectors 4-5
Connecting To The Test System Interface 4-6
ESD Protection Measures 4-7
Test Connector Signal Definitions 4-9
General TC Pins Assignment 4-13
Express Connect PCA Connector Definition and Pin Access 4-15
High-Power Connector 4-21
System Interconnect for Mac Panel Interface 4-23
L2000 (TITAN) Connectors and Tools 4-23
5 Test System Interface Cables
U8970-61702 Dual Banana Metric Cable for GPIB/LXI DMM 5-3
U8970-61701 Cable BNC Coax to 3x1 (Non-Isolated) 5-3
U8970-61700 Cable Isolated Instrument BNC 5-3
Cables For Express Connect Interface 5-4
E6170-61623 Twinax DMM To Inst Matrix Cable 5-4
E6170-61626 DIO And Utility Power Supply To ICA Cable 5-4
E6170-61627 DMM Trig 34980 To ICA 5-6
E6170-61628 DAC 34951 To ICA Cable 5-6
E6170-61629 GP Relay 34938A And Power Supply To ICA Cable 5-8
E6170-61620 General Purpose 96-96 DINC Cable 5-10
E6170-61621 48 Channel Load Card Express Connect Cable 5-10
E6170-61630 CAN PCI To ICA Cable 5-11
E6170-61605 Cable for 8-CH/16-CH/24-CH Load Card to Express Connect 5-12
E6230-61603 Cable for 8-CH Heavy Duty Load Card to Express Connect 5-13
Cables For L2000 (TITAN) Interface 5-14

TS-5020 Automotive Electronics Functional Test System Wiring Guide and Hardware Reference v
E6218-61601 Cable, One Matrix (34933A) to L2000 (TITAN) 5-14
E6218-61614 CABLE, E6175A TO L2000 (TITAN) 5-15
E6218-61615 CABLE, E6176A TO L2000 (TITAN) 5-15
E6218-61620 CABLE, N9379A TO L2000 (TITAN) 5-16
E6218-61621 CABLE, 34951-DAC TO L2000 (TITAN) 5-17
E6218-61622 CABLE, 34980-DMM (TRIG) TO L2000 (TITAN) 5-17
E6218-61624 CABLE, E6178B TO L2000 (TITAN) 5-18
E6218-61625 CABLE, ONE U7177A TO L2000 (TITAN) 5-19
E6218-61627 CABLE, DIO TO L2000 (TITAN) 5-20
E6218-61628 CABLE, PS TO L2000 (TITAN) (MED CURRENT) 5-20
E6218-61629 CABLE, 34938 TO L2000 (TITAN) 5-21
E6218-61630 CABLE, CAN TO L2000 (TITAN) 5-21
E2240-61621 Cable, 34934A to ICA (TITAN) 5-22
E2240-61622 Cable, 34939A to ICA (TITAN) 5-23
E2240-61623 Cable, Electronic Load to ICA (TITAN) 5-24
E2240-61626 Cable, System Resources E6198B and PCI DIO 1750 5-25
E6218-61619 Cable, System Resources To L2000 (TITAN) 5-26
E6218-61626 CABLE, Dual 24-CH Load Card To L2000 (TITAN) 5-27
6 Replaceable And Spare Parts
Keysight E2230A Replaceable Parts 6-2
Keysight E2240A Recommended Spare Parts for Express Connect 6-4
Keysight E2240A Recommended Spare Parts for L2000 (TITAN) 6-5

vi TS-5020 Automotive Electronics Functional Test System Wiring Guide and Hardware Reference
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TS-5020 Automotive Electronics Functional Test System Wiring Guide and Hardware Reference vii
List of Figures
1 Legal Information
2 Safety and Regulatory Information
3 System Overview
Figure 3-1. Express Connect Test System Interface TC1 Through TC4 3-7
Figure 3-2. Express Connect Test system Interface TC1 Through TC8 3-8
Figure 3-3. Macpanel L2000 (TITAN) Test System Interface 3-10
Figure 3-4. Typical TS-5020 System Rack with Express Connect Layout 3-28
Figure 3-5. Typical TS-5020 System with L2000 (TITAN) test interface 3-29
Figure 3-6. TS-5020 Simplified System with Express Connect Block Diagram 3-30
Figure 3-7. TS-5020 Simplified System with L2000 (TITAN) Block Diagram 3-31
Figure 3-8. Rear View Of 34980A Multifunction Switch / Measure Unit 3-32
Figure 3-9. Cut-out View of Slot 4 with Terminal Card To Create Instument/Pin
Matrix 3-33
Figure 3-10. Multiple 34933A configured as Instrumentation and Pin Matrix 3-34
Figure 3-11. Multiple 34934A configured as Instrumentation and Pin Matrix 3-35
4 System Interconnects
Figure 4-1. TC1-TC4 Connector Keying 4-2
Figure 4-2. TC1-TC8 Connector Key Configuration 4-2
Figure 4-3. Crimping Wires to Contacts 4-4
Figure 4-4. Assembling TC1 to TC4 4-5
Figure 4-5. Connecting To The Test System Interface 4-6
Figure 4-6. Adding A Grounding Strap To Reduce ESD 4-7
Figure 4-7. Wrist Strap ESD Connector 4-8
Figure 4-8. Removing A Test Connector Contact 4-8
Figure 4-9. TC1 Pinouts 4-11
Figure 4-10. TC2 Pinouts 4-12
Figure 4-11. TCn Pin Assignments 4-13
Figure 4-12. TCn+1 Pin Assignments 4-14
Figure 4-13. PCA Layout For Full Profile Express Connect (For TC1-TC8 Use) 4-15
Figure 4-14. View of Full Profile Express Connect PC Assembly (2 of 4 possible PC
Assembly shown) 4-16
Figure 4-15. PCA Layout For Low Profile Express Connect (For TC1-TC4 Use) 4-17
Figure 4-16. TS-5020 System Connector (J6 or J60) TC1 and TC2 Assignments 4-18
Figure 4-17. TS-5020 System Connector (J6 or J60) TCn Assignments 4-19
Figure 4-18. TS-5020 Configuration Connector (J7 or J40) 4-20
Figure 4-20. Recommended System Grounding 4-22

viii TS-5020 Automotive Electronics Functional Test System Wiring Guide and Hardware Reference
5 Test System Interface Cables
Figure 5-1. U8970-61702 (Dual Banana Metric Cable) 5-3
Figure 5-2. U8970-61701 (Cable BNC Coax to 3x1) 5-3
Figure 5-3. U8970-61700 (Cable Isolated Instrument BNC) 5-3
Figure 5-4. E6170-61623 Twinax DMM To Inst Matrix Cable 5-4
Figure 5-5. E6170-61626 DIO And Utility Power Supply To ICA Cable 5-4
Figure 5-6. E6170-61627 DMM Trig 34980 To ICA 5-6
Figure 5-7. E6170-61628 DAC 34951 To ICA Cable 5-6
Figure 5-8. E6170-61629 Cable 5-8
Figure 5-9. E6170-61620 General Purpose 96-96 DINC Cable 5-10
Figure 5-10. E6170-61621 48 Channel Load Card Express Connect Cable 5-10
Figure 5-11. E6170-61630 CAN PCI To ICA Cable 5-11
Figure 5-12. E6170-61605 Cable for Load card to Express Connect. This cable can be used
for E6175A, N9377A, E6176A, E6177A, U7177A and N9378A. 5-12
Figure 5-13. Cable for E6178B 8-CH Heavy duty Load card to Express Connect 5-13
Figure 5-14. E6218-61601 Cable, One Matrix (34933A) to L2000 (TITAN) 5-14
Figure 5-15. E6218-61614 CABLE, E6175A TO L2000 (TITAN) 5-15
Figure 5-16. E6218-61615 Cable, E6176A to L2000. This cable is used for E6176A and
N9377A 5-15
Figure 5-17. E6218-61620 CABLE, N9379A TO L2000 (TITAN) 5-16
Figure 5-18. E6218-61621 CABLE, 34951-DAC TO L2000 (TITAN) 5-17
Figure 5-19. E6218-61622 CABLE, 34980-DMM (TRIG) TO L2000 (TITAN) 5-17
Figure 5-20. E6218-61624 CABLE, E6178B TO L2000 (TITAN) 5-18
Figure 5-21. E6218-61625 Cable, One U7177A to L2000. This cable is used for E6177A,
U7177A and N9378A. 5-19
Figure 5-22. E6218-61627 CABLE, DIO TO L2000 (TITAN) 5-20
Figure 5-23. E6218-61628 CABLE, PS TO L2000 (TITAN) (MED CURRENT) 5-20
Figure 5-24. E6218-61629 CABLE, 34938 TO L2000 (TITAN) 5-21
Figure 5-25. E6218-61630 CABLE, CAN TO L2000 (TITAN) 5-21
Figure 5-26. E2240-61621 Cable, 34934A to ICA (TITAN). One cable requires two TITAN
receiver block. 5-22
Figure 5-27. E2240-61622 Cable, 34934A to ICA (TITAN) 5-23
Figure 5-28. E2240-61623 Cable, Electronic Load to ICA (TITAN). This cable has an in-line
50A fuse. 5-24
Figure 5-29. E2240-61626 Cable, System Resources E6198B and PCI DIO 1750. This cable
combines the system resources cable for E6198B with the cable for PCI DIO
1750. 5-25
Figure 5-30. E6218-61619 Cable, System Resources to L2000 (TITAN). This cable
combines the system resources cable for E6218A with the cable for PCI DIO
1750. 5-26
Figure 5-31. E6218-61626 Cable, Dual 24-CH Load Card to L2000 (TITAN). This cable
combines 2 24-CH load card cable to a single receiver block. 5-27
6 Replaceable And Spare Parts

TS-5020 Automotive Electronics Functional Test System Wiring Guide and Hardware Reference ix
List of Tables
1 Legal Information
Table 1-1. Keysight Call Centers and Regional Headquarters 1-3
2 Safety and Regulatory Information
Table 2-1. Environment Requirements 2-3
Table 2-2. Safety Symbols and Regulatory Markings 2-5
Table 2-3. Suggested Anti-Static Solutions for Site Planning 2-7
3 System Overview
Table 3-1. Typical TS-5020 Instrumentation 3-3
Table 3-2. L2000 (TITAN) Slot 1 (System) 3-11
Table 3-3. L2000 (TITAN) Slot 2 (Instruments) 3-12
Table 3-4. L2000 (TITAN) Slot 3 (DAC) 3-13
Table 3-5. L2000 (TITAN) Slot 4 (RS232) 3-14
Table 3-6. L2000 (TITAN) Slot 6 (Pin Matrix 1st Card 34933A) 3-15
Table 3-7. L2000 (TITAN) Slot 7 to 9 (Matrix Card 34933A) 3-16
Table 3-8. L2000 (TITAN) Slot 6 (Pin Matrix 1st Card (34934A)) 3-17
Table 3-9. L2000 (TITAN) Slot 7 (Pin Matrix 1st Card (34934A)) 3-18
Table 3-10. L2000 (TITAN) Slot 8/21/23 (Pin Matrix Card (34934A)) 3-19
Table 3-11. L2000 (TITAN) Slot 9/22/24 (Pin Matrix Card (34934A)) 3-20
Table 3-12. L2000 (TITAN) Slot 12 to 15 (GP relay Card (34938A)) 3-21
Table 3-13. L2000 (TITAN) Slot 12 to 15 (GP relay Card (34939A)) 3-22
Table 3-14. L2000 (TITAN) Slot 11 to 20 (24-CH Load Card) 3-23
Table 3-15. L2000 (TITAN) Slot 13 to 20 (16-CH Load Card) 3-24
Table 3-16. L2000 (TITAN) Slot 13 to 20 (48-CH Load Card) 3-25
Table 3-17. L2000 (TITAN) Slot 13 to 20 (8-CH Load Card) 3-26
Table 3-18. L2000 (TITAN) Slot 16 & 18(Heavy Duty Load Card & Electronic Load) 3-27
Table 3-19. L2000 (TITAN) Slot 25 (RF) 3-27
4 System Interconnects
Table 4-1. TCx Signal Definitions 4-9
5 Test System Interface Cables
Table 5-1. E6170-61626 Cable Pinout Table 5-5
Table 5-2. E6170-61628 Cable Pinout Table 5-7
Table 5-3. E6170-61629 Cable Pinout Table 5-9
6 Replaceable And Spare Parts

x TS-5020 Automotive Electronics Functional Test System
THIS PAGE IS INTENTIONALLY LEFT BLANK

1
Legal Information
Warranty .... 1-2
Technology Licenses .... 1-2
Restricted Rights Legend .... 1-2
Service And Support .... 1-3
Keysight On The Web .... 1-3
Keysight By Phone .... 1-3

1-2 TS-5020 Automotive Electronics Functional Test System Wiring Guide and Hardware Reference
1Legal Information
Legal Information
Warranty
The material contained in this document is provided “as is,” and
is subject to being changed, without notice, in future editions.
Further, to the maximum extent permitted by applicable law,
Keysight disclaims all warranties, either express or implied,
with regard to this manual and any information contained
herein, including but not limited to the implied warranties of
merchantability and fitness for a particular purpose. Keysight
shall not be liable for errors or for incidental or consequential
damages in connection with the furnishing, use, or performance
of this document or of any information contained herein.
Should Keysight and the user have a separate written
agreement with warranty terms covering the material in this
document that conflict with these terms, the warranty terms in
the separate agreement shall control.
Technology Licenses
The hardware and/or software described in this document are
furnished under a license and may be used or copied only in
accordance with the terms of such license.
Restricted Rights Legend
If software is for use in the performance of a U.S. Government
prime contract or subcontract, Software is delivered and
licensed as “Commercial computer software” as defined in
DFAR 252.227-7014 (June 1995), or as a “commercial item” as
defined in FAR 2.101(a) or as “Restricted computer software” as
defined in FAR 52.227-19 (June 1987) or any equivalent agency
regulation or contract clause. Use, duplication or disclosure of
Software is subject to Keysight Technologies’ standard
commercial license terms, and non-DOD Departments and
Agencies of the U.S. Government will receive no greater than
Restricted Rights as defined in FAR 52.227-19(c)(1-2)(June
1987). U.S. Government users will receive no greater than
Limited Rights as defined in FAR 52.227-14 (June 1987) or
DFAR 252.227-7015 (b)(2)(November 1995), as applicable in any
technical data.

Legal Information 1
TS-5020 Automotive Electronics Functional Test System Wiring Guide and Hardware Reference 1-3
Service And Support
Any adjustment, maintenance, or repair of this product must be
performed by qualified personnel. Contact your customer
engineer through your local Keysight Technologies Service
Center.
Keysight On The Web
You can find information about technical and professional
services, product support, and equipment repair and service on
the Web: http://www.keysight.com/
Double-click the link to Test & Measurement. Select your country
from the drop-down menus. The Web page that appears next has
contact information specific for your country
Keysight By Phone
If you do not have access to the Internet, call one of the
numbers in Table 1-1.
Table 1-1 Keysight Call Centers and Regional Headquarters
Manufacturing Address
Keysight Technologies Microwave Products (Malaysia) Sdn. Bhd.
Bayan Lepas Free Industrial Zone,
11900 Penang,
Malaysia.
United States and Canada: Test and Measurement Call Center
[phone] (toll-free in US)
Europe: (41 22) 780 8111
Japan: Measurement Assistance Center
(81) 0426 56 7832
Latin America: 305 269 7548
Asia-Pacific: (85 22) 599 7777

1-4 TS-5020 Automotive Electronics Functional Test System Wiring Guide and Hardware Reference
1Legal Information
THIS PAGE IS INTENTIONALLY LEFT BLANK

2
Safety and Regulatory Information
Safety Information .... 2-2
Safety Summary .... 2-2
Safety Notice .... 2-2
General .... 2-2
Environmental Conditions .... 2-3
Before Applying Power .... 2-3
Ground The System .... 2-4
Fuses .... 2-4
Operator Safety Information .... 2-4
Safety Symbols and Regulatory Markings .... 2-5
Electrostatic Discharge (ESD) Precautions .... 2-7
End of Life: Waste Electrical and Electronic Equipment (WEEE)
Directive 2002/96/EC .... 2-8

2-2 TS-5020 Automotive Electronics Functional Test System Wiring Guide and Hardware Reference
2Safety and Regulatory Information
Safety Information
Safety Summary
The following general safety precautions must be observed
during all phases of operation of this instrument. Failure to
comply with these precautions or with specific warnings
elsewhere in this manual violates safety standards of design,
manufacture, and intended use of the instrument. Keysight
Technologies assumes no liability for the customer's failure to
comply with these requirements.
Safety Notice
General
This product is provided with a protective earth terminal. The
protective features of this product may be impaired if it is used
in a manner not specified in the operation instructions.
CAUTION
A CAUTION notice denotes a hazard. It calls attention to an
operating procedure, practice, or the like, that, if not correctly
performed or adhered to, could result in damage to the product or
loss of important data. Do not proceed beyond a CAUTION notice
until the indicated conditions are fully understood and met.
WARNING
A WARNING notice denotes a hazard. It calls attention to an operating
procedure, practice, or the like that, if not correctly performed or
adhered to, could result in personal injury or death. Do not proceed
beyond a WARNING notice until the indicated conditions are fully
understood and met.
WARNING
DO NOT OPERATE IN AN EXPLOSIVE ATMOSPHERE. Do not operate the
product in the presence of flammable gases or flames.

Safety and Regulatory Information 2
TS-5020 Automotive Electronics Functional Test System Wiring Guide and Hardware Reference 2-3
Environmental Conditions
The TS-5020 Automotive Electronics Functional Test System is
designed for indoor use only. Table 2-1 shows general environ-
mental requirements.
Before Applying Power
Verify that the product is set to match the available line voltage
and all safety precautions are taken. Note the external markings
of the instruments described in “Safety Symbols and
Regulatory Markings”.
WARNING
DO NOT REMOVE RACK PANELS OR INSTRUMENT COVERS. Operating
personnel must not remove any rack panels or instrument covers.
Component replacement and internal adjustments must be made only
by qualified service personnel. Products that appear damaged or
defective should be made inoperative and secured against unintended
operation until they can be repaired by a qualified service personnel.
WARNING
The protection provided by the TS-5020 system may be impaired if
the system is used in a manner not specified by Keysight.
Table 2-1 Environment Requirements
Environment Conditions Requirements
Maximum Altitude 2000 meters
Temperature (Operation) 5 C to 40 C
Maximum Relative Humidity The test system is designed to operate
in the range from 5% to 80% relative
humidity (non-condensing).
°
°
CAUTION
This product is designed for use in Installation Category II and
Pollution Degree 2, per IEC 61010-1 and 664 respectively.

2-4 TS-5020 Automotive Electronics Functional Test System Wiring Guide and Hardware Reference
2Safety and Regulatory Information
Ground The System
To minimize shock hazard, the instrument chassis and cover
must be connected to an electrical protective earth ground. The
instrument must be connected to the ac power mains through a
grounded power cable, with the ground wire firmly connected
to an electrical ground (safety ground) at the power outlet. Any
interruption of the protective (grounding) conductor or
disconnection of the protective earth terminal will cause a
potential shock hazard that could result in personal injury.
Fuses
Use only fuses with the required rated current, voltage, and
specified type (normal blow, time delay). Do not use repaired
fuses or short-circuited fuse holders. To do so could cause a
shock or fire hazard.
Operator Safety Information
Cables and connectors are considered inaccessible if a tool (e.g.
screwdriver, wrench, socket, etc.) or a key (equipment in a
locked cabinet) is required to gain access to a conductive
surface connected to any cable conductor (High, Low or Guard).
Verify there are multiple and sufficient protective means (rated
for the voltages you are applying) to assure the operator will
NOT come into contact with any energized conductor even if
one of the protective means fails to work as intended. For
WARNING
In order to avoid electrical hazards, all system internal fuses must
be replaced by trained and qualified personnel.
WARNING
M
Module connectors and Test Signal cables connected to them
cannot be operator accessible.
WARNING
Assure the equipment under test has adequate insulation
between the cable connections and any operator-accessible parts
(doors, covers, panels shields, cases, cabinets, etc.)