EMKO ESM-1510 User manual

ESM-1510 DIN Rail Mounting Temperature Controller
- 3 Digits display
J type thermocouple Input or,
K type t
2-Wire PT 100 Input or,
- Selectable heating or cooling function
- NTC Input or,
PTC Input or,
hermocouple Input or,
2-Wire PT 1000 Input (It must be determined in order)
- ON/OFF temperature control
- Selection of operation with hysteresis
- Adjustable temperature offset
- Set value low limit and set value high limit boundaries
- Relay or SSR driver output
- Operation selection of compressor operates continuously, stops
or operates periodically in case of probe defect
- Compressor protection delays
- Password protection for programming mode
Instruction Manual. ENG ESM-1510 02 V02 07/08
ESM-1510 DIN Rail Mounting Type
Digital, ON / OFF Temperature Controller

Instruction manual of ESM-1510 Temperature Controller consists of two main sections.
Explanation of these sections are below. Also, there are other sections which include order
information and technical specifications of the device. All titles and page numbers in instruction
manual are in “ ” section. User can reach to any title with section number.
In this section, physical dimensions of the device, rail mounting, electrical wiring, physical
and electrical installation of the device to the system are explained.
Also in these sections, there are warnings to prevent serious injury while doing the
physical and electrical mounting or using the device.
Explanation of the symbols which are used in these sections are given below.
CONTENTS
Installation:
Operation and Parameters:
In this section user interface of the device, accessing to the parameters, description of the
parameters are explained.
ABOUT INSTRUCTION MANUAL
a
c
i
2
This symbol is used to determine the dangerous situations as a result of an electric
shock. User must pay attention to these warnings definitely.
This symbol is used for safety warnings. User must pay attention to these
warnings.
This symbol is used to determine the important notes about functions and usage of
the device.

1.PREFACE............................................................................................................................................
2.INSTALLATION....................................................................................................................................
3.ELECTRIAL WIRINGS.........................................................................................................................
1.1 GENERAL SPECIFICATIONS
1.2 ORDERING INFORMATION
2.1 GENERAL DESCRIPTION
2.3
2.4
2.5
3.1 TERMINAL LAYOUT AND CONNECTION INSTRUCTIONS
3.5.1 TC (THERMOCOUPLE) CONNECTION
1.3 WARRANTY
1.4 MAINTENANCE
2.2 FRONT VIEW AND DIMENSIONS OF ESM-1510 TEMPERATURE CONTROLLER
ENVIRONMENTAL RATINGS
REMOVING FROM THE RAÝL
3.2 ELECTRICAL WIRING DIAGRAM
3.3 VIEW OF THE DEVICE LABEL
3.5 TEMPERATURE SENSOR INPUT CONNECTION
3.5.2 PTC AND NTC CONNECTION
3.5.3 PT-100 AND PT-1000 CONNECTION
3.6 GALVANIC ISOLATION TEST VALUES OF ESM-1510 TEMPERATURE CONTROLLER
3.7 OUTPUT CONNECTIONS
3.7.1 RELAY OUTPUT CONNECTION
3.7.2 SSR DRIVER OUTPUT CONNECTION
4.2 CHANGING AND SAVING SET VALUE
4.3 PROGRAM PARAMETERS
4.4 WORKING GRAPHICS OF ESM-1510 TEMPERATURE CONTROLLER
4.5 EASY ACCESS DIAGRAM OF PROGRAMMING MODE PARAMETERS
4.6 ENTERING TO THE PROGRAMMING MODE, CHANGING AND SAVING PARAMETERS
4.FRONT PANEL DEFINITION AND ACCESSING TO THE MENUS....................................................
5.FAILURE MESSAGES IN ESM-1510 TEMPERATURE CONTROLLER............................................
6.SPECIFICATIONS................................................................................................................................
INSTALLATION ONTO THE RAIL
3.4 SUPPLY VOLTAGE INPUT CONNECTION OF THE DEVICE
4.1 OBSERVATION OF SOFTWARE REVISION ON THE DISPLAYS
Contents
Page 5
Page 28
Page 18
Page 11
Page 7
Page 27
3

4
Manufacturer Company Name : Emko Elektronik A.S.
Manufacturer Company Address: DOSAB, Karanfil Sokak, No:6, 16369 Bursa, Turkiye
The manufacturer hereby declares that the product conforms to the following standards and
conditions.
Temperature Controller
ESM-1510
ESM-1510
Electrical equipment for measurement, control and laboratory
use
Product Name :
Model Number :
Type Number :
Product Category :
Conforms to the following directives :
73 / 23 / EEC The Low Voltage Directive as amended by 93 / 68 / EEC
89 / 336 / EEC The Electromagnetic Compatibility Directive
EN 61000-6-4:2001 EMC Generic Emission Standard for the Industrial Environment
EN 61000-6-2:2001 EMC Generic Immunity Standard for the Industrial Environment
EN 61010-1:2001 Safety Requirements for electrical equipment for measurement, control and
laboratory use
Has been designed and manufactured according to the following specifications
EU DECLARATION OF CONFORMITY

1.Preface
1.1 General Specifications
ESM-1510
Optional
Standard Control Output
Alarm Output
NTC
PTC
JorKTypeTC
2-wire PT 100
2-wire PT 1000
Output-1
(SSr Driver Output)
Output-1 (Relay Output)
Control Output
Alarm Output
Heating or Cooling
Function
ON/OFF Operation
ESM-1510 series temperature controllers are designed for measuring and controlling
temperature. They can be used in many applications with their On / Off control form, heating and
cooling control form and easy-use properties.
Some application fields which they are used are below:
Glass
Plastic
Petro-Chemistry
Textile
Automative
Machine production industries
Heating
Baking Ovens
Incubators
Storages
Air Conditioning
Application Fields
Applications
Temperature Sensor
Input
Power Supply
Input
Standard
230 V (±15 ) , 50/60HzV%
Optional Supply Input
115 V (±15 ) , 50/60HzV%
24 V (±15 ) , 50/60HzV%
24 V (-15 )
50/60Hz
W%, +10%
5
12 V (±15 ) , 50/60HzW%

1.2 Ordering Information
All order information of ESM-1510
Temperature Controller are given on the
table at left. User may form appropriate
device configuration from information and
codes that at the table and convert it to the
ordering codes.
Firstly, supply voltage then other
specifications must be determined. Please
fill the order code blanks according to your
needs.
Please contact us, if your needs are
out of the standards.
V
Z
Symbol means Vac,
Symbol means Vdc,
Symbol means Vac/dcW
c
6
1.3 Warranty
EMKO Elektronik warrants that the equipment delivered is free from defects in material and
workmanship. This warranty is provided for a period of two years. The warranty period starts from
the delivery date. This warranty is in force if duty and responsibilities which are determined in
warranty document and instruction manual performs by the customer completely.
1.4 Maintenance
Repairs should only be performed by trained and specialized personnel. Cut power to the device
before accessing internal parts.
Do not clean the case with hydrocarbon-based solvents (Petrol, Trichlorethylene etc.). Use of
these solvents can reduce the mechanical reliability of the device. Use a cloth dampened in ethyl
alcohol or water to clean the external plastic case.
ABCD E FGHI /
/
UVWZ/
/
000200
1Relay Output ( resistive load 5 A@250 V , 1 NO + 1NC )V
Output-1
E
Supply VoltageA
Input Type
BC Scale(°C)
ESM-1510
24 V ( ± 15% ) 50/60 HzV
3
115 V ( ± 15% ) 50/60 HzV
4
230 V ( ± 15% ) 50/60 HzV
5
12 V ( ± 15% ) 50/60 HzW
6
9Customer
2SSR Driver Output (Maximum 15 mA@5 V )Z
00
12
05
09
J, Fe CuNi IEC584.1(ITS90)
PTC (Note-1) -50°C 150°C
0°C 800°C
-19.9°C 99.9°C
PT 100, IEC751(ITS90)
10 K, NiCr Ni IEC584.1(ITS90)
-50°C 400°C
0°C 999°C
11 PT 100, IEC751(ITS90)
14 -50°C 400°C
PT 1000, IEC751(ITS90)
13 -19.9°C 99.9°C
PT 1000, IEC751(ITS90)
15 PTC (Note-1) -19.9°C 99.9°C
Temp. Sensor which is given with ESM 1510
V
0None
1PTC-M6L40.K1.5 (PTC Air Probe with 1.5 m silicon cable)
2PTCS-M6L30.K1.5.1/8” (PTC Liquid Probe with 1.5 m silicon
cable)
Customer
3NTC-M5L20.K1.5 (NTC Probe, thermoplastic moulded with
1.5 m cable for cooling application)
4NTC-M6L50.K1.5 (NTC Probe, stainless steel housing with
1.5 m cable for cooling application)
9
Note-1 : If input type is selected PTC or NTC (BC = 12, 15, 18, 19 ),
Temperature sensor is given with the device. For this reason,
If input type is selected as PTC, sensor type (V = 0,1 or 2) or
If input type is selected as NTC, sensor type (V = 0,3 or 4) must be
declared in ordering information.
19 -19.9°C 99.9°C
-50°C 100°C
18
NTC (Note-1)
NTC (Note-1)
24 V ( - 15%, + 10% ) 50/60 HzW
2

7
In package ,
- One piece unit
- One piece rail lock apparatus
- One piece instruction manual
A visual inspection of this product for possible damage occured during shipment is
recommended before installation. It is your responsibility to ensure that qualified
mechanical and electrical technicians install this product.
If there is danger of serious accident resulting from a failure or defect in this unit, power
off the system and the electrical connection of the device from the system.
The unit is normally supplied without a power supply switch or a fuse. Use power switch
and fuse as required.
Be sure to use the rated power supply voltage to protect the unit against damage and to
prevent failure.
Keep the power off until all of the wiring is completed so that electric shock and trouble
with the unit can be prevented.
Never attempt to disassemble, modify or repair this unit. Tampering with the unit may
results in malfunction, electric shock or fire.
Do not use the unit in combustible or explosive gaseous atmospheres.
During the equipment is putted in hole on the metal panel while mechanical installation
some metal burrs can cause injury on hands, you must be careful.
Montage of the product on a system must be done with it’s fixing clamps. Do not do the
montage of the device with inappropriate fixing clamp. Be sure that device will not fall
while doing the montage.
It is your responsibility if this equipment is used in a manner not specified in this
instruction manual.
separate
Before beginning installation of this product, please read the instruction
manual and warnings below carefully.
2.Installation
c

2.1 General Description
8
Rail Lock Apparatus
35 mm / 1.38 inch
86 mm / 3.38 inch
2341 5
96
7
8
SV
P
ESM-1510
SET
°C
Temperature Controller
2.2 Front View and Dimensions of ESM-1510 Temperature Controller

9
86 mm / 3.38 inch
59 mm / 2.32 inch
35 mm / 1.38 inch
46.5 mm / 1.83 inch
Operating Temperature :
Max. Operating Humidity :
Altitude :
0to50°C
90 Rh (non-condensing)
Up to 2000 m.
%
Operating Conditions
Forbidden Conditions:
Corrosive atmosphere
Explosive atmosphere
Home applications (The unit is only for industrial applications)
2.3 Environmental Ratings
c

10
2.5 Panel Mounting
2.4 Installation onto the Rail
1
3
cDuring installation onto the rail, care should be taken to avoid injury from
mechanical part of the system. These precautions for the safety of the person
who does the rai mounting.
The unit is designed for rail mounting.
1- Put into the unit upper side of the
rail properly.
2- Pull down the rail lock apparatus
via a screw driver.
3.-Push the unit from the underside
for mounting to the rail.
2.5 Removing from the Rail
c
1
2
3
1- Pull down the rail lock apparatus
via a screw driver.
ull up the unit to remove from the
rail.
2- Pull the unit from the underside to
seperate the rail lock apparatus from
the rail
3.- P
2
Before starting to remove the unit from the rail, power off the unit and the
related system.

11
3.1 Terminal Layout and Connection Instructions
Torque
0,5 Nm
Screw driver
0,8x3mm
3.Electrical Wiring
c
c
c
c
You must ensure that the device is correctly configured for your application.
Incorrect configuration could result in damage to the process being controlled,
and/or personal injury. It is your responsibility, as the installer, to ensure that
the configuration is correct.
Device parameters has factory default values. These parameters must be set
according to the system’s needs.
Only qualified personnel and technicians should work on this equipment. This
equipment contains internal circuits with voltage dangerous to human life.
There is severe danger for human life in the case of unauthorized intervention.
Be sure to use the rated power supply voltage to protect the unit against
damage and to prevent failure.
Keep the power off until all of the wiring is completed so that electric shock and
trouble with the unit can be prevented.
Max. 2.5 mm / 0.098 inch
2341 5
6
7
SV
P
ESM-1510
SET
°C
Temperature Controller
Wire Size:
14AWG / 1 mm²
Solid /Stranded

12
Temperature Sensor Input is in CAT II class.
3.2 Electrical Wiring Diagram
Electrical wiring of the device must be the same as ‘Electrical Wiring Diagram’
below to prevent damage to the process being controlled and personnel injury.
c
i
230 VA
115 VA
VA
V ( ± %15 ) 50/60 Hz - 1.5
V ( ± %15 ) 50/60 Hz - 1.5
24 V ( ± %15 ) 50/60 Hz - 1.5
V
V
V
12 V ( ± %15 ) 50/60 Hz - 1.5WVA
(+)
(-)
2341 5
6
7
SV
P
ESM-1510
SET
°C
Temperature Controller
TC
NTC, PTC, PT-100, PT1000
OUTPUT
5A@250V V
NONCC
L(+) N(-)
Temperature Sensor Input
(TC, NTC, PTC, PT-100 or PT-1000)
Relay or SSR Driver Output
For SSr Output
Supply Voltage Input
24 V ( -%15, +%10 ) 50/60 Hz - 1.5WVA

13
3.3 View of the Device Label
Device Label for J Type(0;800)scaled, Thermocouple input , 230V Supply
Voltage Input and Relay Output
V
Device Label for PT-100 Type ( -50 ; 400 ) scaled, Thermoresistance input ,
230V Supply Voltage Input and Relay OutputV
12
LN
230 V ± 15%
50/60Hz - 1.5VA
V
P/N : ESM-1510 5.05.0.1/00.00/2.0.0.0
35
OUTPUT
4
NONCC
5A@250V V
Y
ca
J Type TC
( 0 to 800°C)
Scale
P/N : ESM-1510 5.05.0.1/00.00/2.0.0.0
CAT II
7
6
12
LN
230 V ± 15%
50/60Hz - 1.5VA
V
P/N : ESM-1510 5.11.0.1/00.00/2.0.0.0
35
OUTPUT
4
NONCC
5A@250V V
Y
ca
7
6
Scale
PT-100
(-50 to 400°C)
P/N : ESM-1510 5.11.0.1/00.00/2.0.0.0
CAT II

14
3.4 Supply Voltage Input Connection of the Device
Note-1: “L” is (+), “N” is (-) for 12V and
24V Supply Voltage
Z
Z
Connection of Supply Voltage
Input
Supply Voltage
12 V (± 15%) 50/60 Hz orW
1
NL
2
Power
Supply
Switch
c
a
External
Fuse
(1 A T)
Note-1
Make sure that the power supply voltage is same indicated on the instrument.
Switch on the power supply only after that all the electrical connection have
been completed.
Supply voltage range must be determined in order. While installing the unit,
supply voltage range must be controlled and appropriate supply voltage must
be applied to the unit. Controlling prevents damages in unit and system and
possible accidents as a result of incorrect supply voltage.
There is no power supply switch or fuse on the device. So a power supply
switch and a fuse must be added to the supply voltage input. Power supply
switch and fuse must be put to a place where user can reach easily.
Power supply switch must be two poled for seperating phase and neutral.
On/Off condition of power supply switch is very important in electrical
connection. On/Off condition of power supply switch must be signed for
preventing the wrong connection.
External fuse must be on phase connection in supply input.
External fuse must be on (+) line connection in supply input.
V
Z
c
c
Note-2
Note-2: External Fuse is recommended
Connection of Supply Voltage
Input
Supply Voltage
230 V (± 15%) 50/60 Hz or
115 V (± 15%) 50/60 Hz or
24 V (± 15%) 50/60 Hz or
24 V (- 15%, + 10%) 50/60 Hz
V
V
V
W
1
NL
2
Y
Power
Supply
Switch
c
a
External
Fuse
(1 A T)
Note-1
Note-2

15
3.5.2 PTC and NTC Connection
3.5.1 TC (Thermocouple) Connection
3.5 Temperature Sensor Input Connection
67
TC
i
i
Input resistance is greater than 10M .W
i
Pay attention the cable colours of PTC probe while doing the PTC probe
connection.
i
Connect the wires with the polarity as shown in the
figure left.
Always use compensation wire corresponding to the thermocouple used. If
present, the shield must be connected to a proper ground.
Input resistance is greater than 10M W.
PTC
67
WHITERED
NTC
67

16
3.6 Galvanic Isolation Test Values of 1ESM-15 0 Temperature Controller
Supply Voltage
Input
1
2Ground 6
2000 V V
2000 V V
2000 V V
2000 V V
2000 ( ESM-15 0 )V For 1 .5......
5
V
00 V ( For ESM- 10.3...... )V15
Input resistance is greater than 10M .W
i
67
3.5.3 and PT-1000 ConnectionPT-100
PT-1000
67
PT-100
Supply Voltage
Input
1
2Ground 6
Output-1
Relay Output
3
4
5
4
5
Analogue
Inputs 7
Optional SSR
Driver Output
2000 V V2000 V V
3
4
5
4
5
7
Galvanic Isolation Test Values For 12 V Power SupplyW
Output-1
Relay Output
3
4
5
3
4
5
4
5
Optional SSR
Driver Output
4
5
Analogue
Inputs 77

17
3.7.2 SSR Driver Output Connection
Fuse
Load
Last Control
Element
(SSR)
4
Device LN
5
Fuses must be selected according to the application.
c
c
5V
Max. 15mA
Z
Fuses must be selected according to the application.
c
Device
5Load
LN
3
Max
5A T FuseV
NC
C
NO
3.7.1 Relay Output Connection
4c
3.7 Output Connections

18
Decrement
Button
Note-1: If increment or decrement button is pressed for 5 seconds continuously, increment and
decrement number become 10, if increment or decrement button is pressed for 10 seconds
continuously, increment and decrement number become 100.
4. Front Panel Definition and Accessing to the Menus
When power is first applied to the temperature controller, software revision number is shown on
the displays.
4.1 Observation of Software Revision on the Displays
“ r” RevisionÞSoftware
revision
Number
Operation Screen is shown
If there is an unexpected situation while opening the device, power off the
device and inform a qualified personnel.
c
Note-1
SV
P
ESM-1510
SET
°C
Temperature Controller
SV
P
ESM-1510
SET
°C
Temperature Controller
SV
P
ESM-1510
SET
°C
Temperature Controller
It is used to
increase the value
and access to the
parameter in
programming
mode.
Note-1 It is used to enter to
the SET value
changing mode,
programming mode
and used as OK
button.
Led indication of Output
is active (If blinks, Compressor
protection time is active)
Led indication of SET value
changing mode
Led indication of
Programming Mode is active
Displays Temperature
Value,Temperature Set
Value and Parameters

19
When SET button is
pressed, SV LED
lights on and SET
value is shown on the
displays.
Change the SET value with
increment and decrement buttons.
Press SET button for saving the
SET value SV LED lights off and main
operation screen is shown.
SV
P
SET
°C
SV
P
SET
°C
SV
P
SET
°C
SV
P
SET
°C
°C
4.2 Changing and Saving Set Value
Operation Screen SET Value Screen
SET Value Screen Operation Screen
iIf no operation is performed in Set value mode for 20 seconds, device turns to
operation screen automatically.

20
4.3 Program Parameters
i,,,,andparameters are observed if
Operating type is selected “ Cooling ”. If operating type is selected “ Heating ”
beginning of the parameters list is shown.
Hysteresis Parameter for Output ( Default = 0 )
0 to 100 °C for TC Type Devices,
0 to 100 °C for PT-100 (-50°C , 400°C) and PT-1000 (-50°C , 400°C),
0.0 to 10.0 °C for PT-100 (-19.9°C, 99.9°C) and PT-1000 (-19.9°C, 99.9°C),
0 to 20 °C for PTC (-50°C, 150°C) and NTC (-50°C, 100°C),
0.0 to 10.0 °C for PTC (-19.9°C, 99.9°C) and NTC (-19.9°C, 99.9°C)
Minimum Set Value Parameter ( Default =Minimum value of device scale )
Set value can not be lower than this value. This parameter value can be adjusted
from minimum value of device scale to maximum set value parameter
Maximum Set Value Parameter ( Default = Maximum value of device scale )
Set value can not be greater than this value. This parameter value can be adjusted
from minimum set value to maximum value of the device scale
Process Offset Parameter ( Default=0)
-100 to 100 °C for TC Type Devices,
-100 to 100 °C for PT-100 (-50°C , 400°C) and PT-1000 (-50°C , 400°C),
-10.0 to 10.0 °C for PT-100 (-19.9°C, 99.9°C) and PT-1000 (-19.9°C, 99.9°C),
-20 to 20 °C for PTC (-50°C, 150°C) and NTC (-50°C, 100°C),
-10.0 to 10.0 °C for PTC (-19.9°C, 99.9°C) and NTC (-19.9°C, 99.9°C)
Switch On Delay After Power On Parameter ( Default=0)
When power is first applied to the device, this time delay must be expired for
activation of the compressor. It can be adjusted from 0 to 20 minutes
Compressor Stop/Start Time Delay Parameter ( Default =0 )
When compressor is inactive, this time delay must be expired for activation of the
compressor. It can be adjusted from 0 to 20 minutes.
Probe Defect Parameter ( Default=0)
Compressor is active during this time period in case of probe defect
( Default=0) If Probe Defect Parameter is , then this parameter
can be observed. It can be adjusted from 0 to 99.
Compressor is OFF in case of probe defect
Compressor is ON in case of probe defect
Compressor operates periodically according to and time
periods in case of probe defect.
Compressor Start/Start Time Delay Parameter ( Default =0 )
This time delay must be expired between two activation of the compressor.
It can be adjusted from 0 to 20 minutes.
Operating Type Parameter ( Default=1)
Heating
Cooling
Compressor is inactive during this time period in case of probe defect
( Default=0) If Probe Defect Parameter is , then this parameter
can be observed. It can be adjusted from 0 to 99.
Programming Mode Accessing Password ( Default =0 )
It is used for accessing to the programming mode. It can be adjusted from 0 to 999.
If it is selected 0, password is not entered for accessing to the parameters.