Kioti Kl155 User manual

Warranty Coverage:

Daedong Industrial Co.,Ltd Tractor Division, herein referred to as Daedong, undertakes to replace or repair any part of a Daedong

loader where damage has been proven to be caused by defects in material or workmanship.

This Warranty is valid for a period of 1 year from the date of the original retail sale. Parts replaced or repaired under the terms

of this Warranty are guaranteed only until the original warranty expires. Warranty only applies to the original purchaser.

It is further understood and agreed that the defect should be immediately reported to the Selling Dealer. The Selling Dealer will

generally perform Warranty repairs or replacements and the Purchaser shall deliver the Daedong Loader to the Dealer's place of

business or repair.

The obligation of Daedong to the Purchaser under this Warranty is limited to the repair or replacement of defective parts by an

authorized Daedong dealer. Repair or replacement in accordance with this Warranty shall constitute fulfillment of all liabilities of

Daedong and the Selling Dealer in respect to Daedong Loaders.

There are no warranties beyond those which expressly appear herein. Any implied warranty of merchantability or fitness for

a particular purpose is specifically exclude here from.

Warranty Provisions:

Daedong's liability under this warranty is subject to the observance by the Purchaser of the following provisions:

1. The purchaser shall at all times in the operation of any Daedong Product, use those brands and grades of lubricating oils,

lubricants or fuel and spare parts officially approved by Daedong.

2. The Daedong Loaders shall have been used in accordance with the procedures specified in the Operator's Manual. This Warranty

does not extend to damage resulting from misapplication, abuse, misuse, failure to perform maintenance, negligence, fire,

accidents or changes or faulty mounting carried out by the Purchaser. When making a Warranty exchange of parts, the

Purchaser shall compensate Daedong for the time that the parts have been used if they have been exposed to extreme wear.

3. Compensation is not paid for physical harm, deadlock, resulting damages or other losses.

Warranty Conditions

4. To obtain warranty service, the Purchaser must (1) report the product defect to an authorized Daedong dealer and request repair

within the applicable warranty term and (2) present evidence of purchase.

5. The Warranty shall be void if the Daedong Loader has been altered or repaired outside of a Daedong dealership or travel of dealer

personnel to customer location for Warranty repair. The customer shall also pay any premium for overtime labor requested by

the customer.

6. Temporary repairs or additional costs due to the work being performed after normal working hours will not be compensated.

7. The above warranty is in lieu of all other warranties on Daedong's behalf and neither party assumes any other liability in connection

with Daedong's Products.

8. Any dispute arising between Daedong and the Purchaser concerning the liability of Daedong under this warranty shall be subject to the

laws of the State of North Carolina.

Right To Make Design and Product Changes:

Daedong reserves the right to make changes in the design and other changes in its Daedong Products at any time without incurring any

obligation with respect to any product previously ordered, sold or shipped.

Warranty Conditions

PLEASE NOTE

Make sure all potential operators of this equipment review this manual and all safety

messages contained within.

PLEASE NOTE

Warranty Conditions

CONTENT I

1

2

3

4

5

6

7

8

9

10

11

12

• SAFETY PRECAUTIONS …………………………………………………..

• SAFETY DECALS …………………………………………………………….

• LOADER OPERATION ……………...……………………………………….

• LOADER REMOVAL ………………………….……………………………….

• LOADER MOUNTING ………………………………..………………………

• LUBRICATION AND MAINTENANCE ………………………..………….

• TROUBLE SHOOTING …………….………………………………………….

• HYDRAULIC SYSTEM SCHEMATIC …….……………………………….

• TORQUE TIGHTENING CHART ……..……..…………………………….

• INTRODUCTION …………………………………………..………………….

• TRACTOR PREPARATION …..…………………………………………….

• LOADER SPECIFICATIONS ……………………………………………….

Warranty Conditions

CONTENT II

13

14

• PARTS ILLUSTRATIONS ………………………………….………………..

• LOADER INSTALLATION …………….……………………………….…….

ILLUSTRATIONS ........................................................................................13-2

BUCKET, QUICK ATTACHMENT ..............................................................13-4

4IN1 BUCKET ASSEMBLY .........................................................................13-6

MOUNTING FRAME ASSEMBLY ..............................................................13-10

GRILLE ASSEMBLY ..................................................................................13-12

BOOM ASSEMBLY ....................................................................................13-14

BOOM HYDRAULIC ASSEMBLY ...............................................................13-18

BOOM HYDRAULIC ASSEMBLY (4IN1 STD.) ...........................................13-22

BOOM HYDRAULIC ASSEMBLY (4IN1 OPT.) ...........................................13-28

HARNESS ASS'Y ....................................................................................13-32

IN-OUT HOSE FITTING ASSEMBLY ........................................................13-34

BOOM CYLINDER ASSEMBLY .................................................................13-36

BUCKET CYLINDER ASSEMBLY – LH .....................................................13-38

BUCKET CYLINDER ASSEMBLY – RH .....................................................13-40

Warranty Conditions

1. SAFETY PRECAUTIONS

1

SAFETY ................................................................................................... 1-2

SAFETY PRECAUTIONS......................................................................... 1-2

1-2 KL155

SAFETY

Understand that your safety and the safety of other persons is

measured by how you service and operate this loader. Know

the position and operations of all controls before you they to

operate. Make sure you check all controls in all safe area before

starting.

Read this manual completely and thoroughly and make sure you

understand all controls. All equipment has a limit. Make sure

you are aware of the stability and load characteristics of this

loader before you begin operation.

The safety information given in this manual does not replace

any safety codes, insurance needs, federal, state and local

laws. Make sure your machine has the correct equipment

required by your local laws and regulations.

SAFETY PRECAUTIONS

Before starting the engine of your tractor, make sure all

operation controls are in park lock or neutral position.

Operate controls only when seated in the operator's seat.

Equip your tractor with a ROPS cab or frame for your

protection. See your tractor operator's manual for correct

Seat belt usage.

A frequent cause of personal injury or death is persons

falling off and being run over. Do not permit others to ride on

your tractor. Only one person, the operator, should be on the

machine when it is in operation.

Before leaving the tractor, stop the engine, put all controls in

neutral, engage the parking brake and remove the key from

the ignition.

When using remote hydraulic tractor valves on some tractors,

the loader lift and dump cylinders will continue moving unless

the control levers are manually returned to neutral, or until

relief pressure is reached at the ends of piston strokes.

Observe the bucket movement and maintain control with the

control levers.

Stop the loader arms gradually when lowering or lifting loads.

Stay off of slopes too steep for safe operation. Shift down

before you start up or down a hill with a heavy load.

Avoid "free wheeling"

•This safety alert symbol indicates important safety messages in this

manual. When you see this symbol, carefully read the message that

follows and be alert to the possibility of personal injury or death.

CAUTION

SFETY PRECAUTIONS 1-3

Travel speed should be such that complete control and machine

stability is maintained at all times. Where possible, avoid

operating operation near ditches, embankments and holes.

Reduce speed when turning, crossing slopes, and on rough,

slick or muddy surfaces.

Never use your hand to check for suspected leaks under

pressure. Use a piece of cardboard or wood for this purpose.

Escaping hydraulic oil or diesel fuel leaking under pressure can

have sufficient force to penetrate the skin and cause infection or

other injured by leaking fluid, seek medical attention

immediately.

To prevent personal injury, relieve all pressure before

disconnecting fluid lines.

Before applying hydraulic pressure, make sure all hydraulic

connections are tight and components are in good condition.

Contact with overhead power lines can cause severe electrical

burn or death from electrocution.

Make sure there is enough clearance between raised equipment

and overhead power lines.

Add recommended rear tire liquid weight or rear wheel weights

for increased stability.

A loader attachment should be transported in a low position

at slow ground speeds. Make turns slowly and use the

tractor brakes cautiously. A loaded attachment in the raised

position alters the center of gravity location of the machine

And increases the possibility of mishaps.

Do not stand, walk or work under a raised loader or

attachment unless it is securely blocked or held in position.

Accidental movement of a control lever or leak in the

hydraulic system could cause the loader to drop, or

attachment to dump, causing severe injury.

Make sure all parked loaders on stands are on a hard level

surface with all safety devices engaged to prevent loader

from falling and being damaged or injuring someone.

When using a loader, be alert of bucket position at all times.

Loader in raised position with bucket rolled back can dump

material on tractor causing damage or injury to tractor and /

or operator.

Always park loader with bucket attached to loader.

1

Warranty Conditions

MEMO

........................................................................................................................

2. SAFETY DECALS

SAFETY DECALS..................................................................................... 2-2

SAFETY DECAL LOCATIONS................................................................................ 2-2

2

2-2 KL155

Safety Decal Locations

Care of Safety Decals.

1. Keep safety decals clean and free of obstructing material.

2. Clean safety decals with soap and water and dry with a soft cloth.

3. Replace damaged or missing safety decals with new decals from your Daedong Dealer.

4. If a component with a safety decal(s) affixed is replaced with a new part, make sure new safety decal(s) are attached

in the same location(s) as the replaced components.

5. Mount new safety decals by applying on a clean dry surface and pressing air bubbles to outside edges.

SAFETY DECALS

(1) Part No : 3101E-00001 (2) Part No : 3101E-00163 (3) Part No : 3102E-00001

● Warnig decals 3102E-00001, located on the left hand Mid-Mount and Warning Decal 3102E-00002, 3102E-00003 located

on the loader right hand Mid-Mount are visible when getting on tractor.

IMPORTANT

SAFETY DECALS 2-3

(4) Part No : 3102E-00003 (5) Part No : 3102E-00002 (6) Part No : 3104E-00030

(7) Part No : 3102E-00013

Tractor Model

Loader Model

Serial Number

Counter Weight kg

Rated Operating Load kg

(WITH COUNTER WEIGHT)

KIOTI

400-1, Jikgyo-ri, Changnyeong-eup Cganhnyeong-gun,

Gyeongnam, 653-806 Rep. of Korea

DO NOT EXCEED R.O.L.

Tel. : +82-55-530-7102 Fax. : +82-55-530-7113 2

Warranty Conditions

MEMO

........................................................................................................................

3. LOADER SPECIFICATIONS

LOADER SPECIFICATIONS............................................................................ 3-2

3

3-2 KL155

LOADER SPECIFICATIONS

NX5010CTractor Model

KL155Loader Model

LOADER SPECIFICATIONS 3-3

2,338 lb1,061 kgLift Capacity to Full Height at Pivot PinsS

4,700 lb2,132 ㎏fBreakout Force at Pivot PinsT

Ø2.4×31.2 "Ø35x60x700x480 STLift Cylinder

Ø2.4×43.7 "Ø35x60x998x332 STBucket Cylinder

67.0 "1,700 mmBucket Width

260 lbs118.1 KgBucket Weight

1,491 lb676 kgApprox. Weight (without Bucket)

15.9 cu.ft0.45 ㎥Bucket Capacity

16.5 "419 mmReach at Maximum Height(45°)D

60.8 °Maximum Dump AngleE

72.5 1,842 mmReach with Attachment on GroundF

48.4 °Attachment Rollback AngleG

4.7 "119 mmDigging Depth Below GradeH

63.7 "1,617 mmOverall Height in Carry PositionJ

23.3 "592 mmDepth of Attachment (to back of inner shell)L

22.9 "581 mmHeight of AttachmentM

31.5 "800 mmDepth of Attachment (to pivot pin)N

79.8 "2,026 mmClearance with Attachment DumpedC

98.7 "2,506 mmClearance with Attachment LevelB

110.0 "2,794 mmMaximum Lift HeightA

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Kioti KL155 User manual

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