Kioti CS2510H User manual

FOReWORD
Make sure to read this manual carefully and keep it reading accessible future reference.
When leasing or transferring this tractor, deliver this manual together with the tractor.
The specications in this manual are subject to change without notice.
< NOTe >
Congratulations, and welcome to the fabulous world of CS2510H/CS2610H ownership, where serious work
is made fun again!
This versatile tractor is a culmination of the entire tractor and diesel knowledge gained by the Daedong In-
dustrial Co.,LTD, since 1947 and has been designed with the nest materials, and quality control standard.
Knowledge of tractor operation is essential for many years of dependable service and reliability. To help new
owners familiarize themselves with the CS2510H/CS2610H, it is the policy of KIOTI tractor to provide an own-
er's manual which includes helpful information about tractor safety, operation and maintenance. If the informa-
tion you seek is not found in this manual, your KIOTI tractor dealer will be happy to help you.
Please feel free to contact DAEDONG IND. CO.,LTD / DAEDONG-USA, INC. with your questions/concerns.
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This manual was compiled in compliance with the ISO 3600 standards and the instructions contained here comply with
the requirements of the Machinery Directive 2010/52/EU in force in the European Community. For tractors sold or used
outside the European Community, local laws will prevail.
Main protections on the tractors discussed in this manual.
DeSCRIPTION NON CABIN ReMARK
1. ROPS (protection against overturning) Yes
2. FOPS (protection against objects falling from above) No
3. OPS (protection against penetration of objects from sides)
protection against hazardous chemicals
No
(CategoryⅠ)
ISO 3600 eU STANDARDS
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SAFETY PRECAUTIONS ................................
PRECAUTIONS BEFORE OPERATION .........
SPECIFICATIONS ............................................
DESCRIPTION OF OPERATING SYSTEM .....
OPERATION ....................................................
3- POINT HITCH IMPLEMENT OPERATION ..
MAINTENANCE ...............................................
STORAGE AND DISPOSAL ............................
TROUBLESHOOTING .....................................
INDEX ...............................................................
SeCTION
1
2
3
4
5
6
7
8
9
10
TABLe OF CONTeNTS
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TABLe OF CONTeNTS
SAFeTY PReCAUTIONS ....................................1-1
PReCAUTIONS BeFORe OPeRATION .................. 1-2
GENERAL PRECAUTIONS............................................. 1-2
PReCAUTIONS DURINg OPeRATION................... 1-8
WHEN STARTING THE ENGINE.................................... 1-8
WHEN DRIVING THE TRACTOR ................................. 1-12
WHEN PARKING THE TRACTOR ................................ 1-13
WHEN OPERATING THE P.T.O .................................... 1-14
WHEN USING THE 3-POINT HITCH ............................ 1-15
SAFeTY PReCAUTIONS DURINg SeRvICINg ... 1-15
SAFeTY PReCAUTIONS WheN USINg The
LOADeR .............................................................. 1-19
SAFeTY DeCAL MAINTeNANCe ......................... 1-25
DECAL MOUNTING LOCATION ................................... 1-25
DECALS ........................................................................ 1-26
CAUTIONS FOR DECAL MAINTENANCE ................... 1-29
PReCAUTIONS BeFORe OPeRATION .............2-1
vehICLe IDeNTIFICATION NUMBeR..................... 2-2
PRODUCTION NUMBER ................................................ 2-2
ENGINE NUMBER .......................................................... 2-2
TRANSMISSION NUMBER............................................. 2-2
eSSeNTIAL RePLACeMeNT PARTS ..................... 2-4
OILS AND FLUIDS .......................................................... 2-4
FILTERS .......................................................................... 2-4
BELTS AND RUBBER PARTS......................................... 2-5
OTHER COMPONENTS ................................................. 2-5
SPeCIFICATIONS................................................3-1
geNeRAL SPeCIFICATIONS.................................. 3-2
EXTERNAL DIMENSIONS .............................................. 3-2
MAJOR SPECIFICATIONS ............................................. 3-3
OPTION LIST .................................................................. 3-6
NOISE LEVELS AS PERCEIVED BY THE OPERATOR.... 3-7
VIBRATION LEVELS OF THE TRACTOR EXPOSI-
TION TO VIBRATIONS ................................................ 3-7
IMPLeMeNT LIMITATIONS...................................... 3-9
STANDARD IMPLEMENT DIMENSIONS ....................... 3-9
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TABLe OF CONTeNTS
BRAKE PEDAL.............................................................. 4-16
PARKING BRAKE LEVER .......................................... 4-17
FRONT WHEEL DRIVE LEVER.................................... 4-17
FORWARD/REVERSE DRIVING PEDALS................... 4-18
HAND THROTTLE LEVER........................................... 4-18
DIFFERENTIAL LOCK PEDAL...................................... 4-19
PTO SHIFT LEVER ....................................................... 4-20
CUTTING HEIGHT ADJUSTMENT LEVER .................. 4-20
PTO CLUTCH LEVER................................................... 4-21
SEAT ADJUSTMENT..................................................... 4-22
hYDRAULIC SYSTeM ........................................... 4-23
POSITION CONTROL LEVER ...................................... 4-23
LIFTING ARM (LOWER LINK) SPEED CONTROL LE-
VER............................................................................ 4-24
DOUBLE ACTING LEVER (OPTIONAL) ....................... 4-24
AUXILIARY PORT (OPTIONAL).................................... 4-25
PTO SHAFT COVER & CAP ........................................ 4-25
ACCeSSORY SYSTeM .......................................... 4-25
CUP HOLDER .............................................................. 4-25
TOOL BOX..................................................................... 4-26
DeSCRIPTION OF OPeRATINg SYSTeM .........4-1
exTeRIOR vIeW...................................................... 4-3
MOUNTING LOCATION .................................................. 4-4
KEY SWITCH .................................................................. 4-4
COMBINATION SWITCH ................................................ 4-7
HAZARD LAMP SWITCH................................................ 4-8
CRUISE OPERATION SWITCH (OPTIONAL) ................ 4-9
INSTRUMeNT PANeL ............................................ 4-10
VIEW.............................................................................. 4-10
TACHOMETER/HOUR METER INDICATOR .................4-11
FUEL GAUGE.................................................................4-11
ENGINE COOLANT TEMPERATURE GAUGE............. 4-12
ENGINE OIL PRESSURE WARNING LAMP ................ 4-12
BATTERY CHARGING LAMP ....................................... 4-13
TURN SIGNAL LAMP.................................................... 4-13
GLOW PLUG INDICATOR ............................................ 4-14
CRUISE LAMP (OPTIONAL)........................................ 4-14
OPeRATINg The CONTROLS ............................. 4-15
HST RANGE GEAR SHIFT LEVER .............................. 4-16
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TIReS, WheeLS AND BALLAST .......................... 4-26
INFLATION PRESSURE .............................................. 4-27
TREAD ........................................................................ 4-28
WHEEL TORQUE AND DIRECTION............................. 4-28
ADDITIONAL WEIGHT (OPTIONAL) ........................... 4-29
OPeRATION ........................................................5-1
PRe-OPeRATION..................................................... 5-2
INITIAL OPeRATION................................................ 5-3
OPeRATINg The eNgINe ...................................... 5-3
STARTING THE ENGINE................................................ 5-3
ENGINE CHECK LAMPS ................................................ 5-7
STOPPING THE ENGINE ............................................... 5-8
WARMING UP ................................................................. 5-9
JUMP STARTING THE ENGINE ................................... 5-10
OPeRATINg The TRACTOR................................. 5-11
DRIVING.........................................................................5-11
FOLDING THE ROPS ................................................... 5-13
RAISING THE ROPS TO UPRIGHT POSITION ........... 5-14
PARKING....................................................................... 5-15
TURNING ...................................................................... 5-17
DRIVING ON SLOPE .................................................... 5-17
CAUTIONS CONCERNING PAVED ROAD .................. 5-18
PRECAUTIONS WHILE DRIVING ON THE ROAD ...... 5-18
LOADING INTO AND UNLOADING OUT OF THE
TRUCK....................................................................... 5-19
POWER STEERING PRECAUTIONS........................... 5-20
3-POINT HITCH CONTROL SYSTEM .......................... 5-22
EXTERIOR HYDRAULIC CONTROL SYSTEM (OP-
TIONAL) ..................................................................... 5-23
3-POINT hITCh IMPLeMeNT AND LOADeR-
OPeRATION......................................................6-1
ReMOvAL AND INSTALLATION OF 3-POINT
hITCh IMPLeMeNT (WITh P.T.O ShAFT) ........... 6-2
MOWER IMPLEMENT..................................................... 6-2
HOW TO USE.................................................................. 6-5
OPeRATION TIP FOR 3-POINT hITCh eLeMeNTS .... 6-6
ADJUSTMENT OF LIFT ROD ........................................ 6-6
ADJUSTMENT OF TOP LINK ........................................ 6-7
ADJUSTMENT OF STABILIZER ..................................... 6-7
TABLe OF CONTeNTS
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DRAFT HITCH AND TRAILER ........................................ 6-8
INSTALLING PTO SHAFT............................................... 6-9
hANDLINg LOADeR ............................................ 6-11
DRIVING ON SLOPE .................................................... 6-12
FIXATION POINTS FOR ATTACHMENT ...................... 6-14
JOYSTICK LEVER ........................................................ 6-15
HPL VALVE.................................................................... 6-17
MAINTeNANCe...................................................7-1
MAINTeNANCe CheCK LIST ................................. 7-2
DAILY CHECK CHART.................................................... 7-2
MAINTENANCE SCHEDULE CHART............................. 7-3
LUBRICANTS ........................................................... 7-7
MAINTeNANCe CODe ............................................ 7-8
HOW TO DISCONNECT THE HOOD (A)....................... 7-8
OPENING SIDE COVER (B) ........................................... 7-8
CHECKING AND ADDING FUEL (C) .............................. 7-9
CHECKING TRANSMISSION FLUID LEVEL (D).......... 7-10
CHECKING ENGINE OIL LEVEL (E) .............................7-11
CHECKING COOLANT LEVEL (F)................................ 7-12
CLEANING GRILL, RADIATOR SCREEN (G) .............. 7-13
CHECKING BRAKE PEDALS (H) ................................. 7-13
CHECKING GAUGES, METER AND EASY CHECK
LAMPS (I)................................................................... 7-13
CHECKING HEAD LIGHT, HAZARD LIGHT ETC. (J)... 7-13
CHECKING SEAT BELT AND ROPS (K)....................... 7-13
CHANGING ENGINE OILAND REPLACING FILTER (L) ... 7-14
REPLACING TRANSMISSION FLUID AND FILTER (M) ..7-16
CHANGING FRONT AXLE CASE OIL (N)..................... 7-18
ADJUSTING BRAKE PEDAL (O) .................................. 7-19
LUBRICATING GREASE FITTINGS (P)........................ 7-20
CHECKING WHEEL BOLT/NUT TORQUE (Q) ............. 7-21
REPLACING AIR CLEANER PRIMARY ELEMENT (T) ... 7-21
CHECKING FUEL LINES (U) ........................................ 7-22
BLEEDING FUEL SYSTEM (AK) .................................. 7-23
CHECKING INJECTION NOZZLE AND FUEL INJEC-
TION PUMP ............................................................... 7-25
ADJUSTING FAN BELT TENSION (V).......................... 7-25
BATTERY (W)................................................................ 7-26
CHECKING INTAKE AIR LINE (X) ................................ 7-28
ADJUSTING TOE-IN (Y) ............................................... 7-29
TABLe OF CONTeNTS
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TABLe OF CONTeNTS
CHECKING RADIATOR HOSE AND CLAMP (Z).......... 7-29
POWER STEERING LINE (AA)..................................... 7-30
ADJUSTING ENGINE VALVE CLEARANCE (AE) ........ 7-30
REPLACING AIR CLEANER FILTER (AF) ................... 7-31
FLUSH COOLING SYSTEM AND CHANGING COOL-
ANT (AJ)..................................................................... 7-31
ANTI-FREEZE ............................................................... 7-33
REPLACING FUSE (AN)............................................... 7-34
SLOW BLOW FUSE (AP).............................................. 7-36
REPLACING BULB (AQ)............................................... 7-36
STORAge AND DISPOSAL................................8-1
TRACTOR STORAge .............................................. 8-2
DAILY STORAGE ............................................................ 8-2
LONG-TERM STORAGE................................................. 8-2
USINg TRACTOR AFTeR STORAge..................... 8-3
USAge AND DISPOSAL.......................................... 8-4
TROUBLeShOOTINg.........................................9-1
eNgINe TROUBLeShOOTINg ............................... 9-2
TRACTOR TROUBLeShOOTINg ........................... 9-4
INDex.................................................................10-1
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This manual includes information titled as WARNING, CAUTION, IMPORTANT
and NOTE. These titles indicate the following:
SAFeTY AND vehICLe DAMAge WARNINg
NOTE
This indicates that interesting or helpful information is being
provided.
This indicates that a condition may result in damage to your
vehicle or its equipment if the caution is not heeded. Follow
the advice provided with the caution.
WARNING
This indicates that a condition may result in harm, serious
injury or death to you or other persons if the warning is not
heeded. Follow the advice provided with the warning.
!
This mark indicates emphasis on notable characteristics of
working procedures, and information about technology for
easier operation.
IMPORTANT
CAUTION
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Various universal symbols have been used on the instruments and controls of your KIOTI tractor. Below is a
list of the universal symbols and their meanings.
UNIveRSAL SYMBOLS
Fuel-level
Parking Brake
Battery Charging Condition
Engine Oil-pressure
Turn Signal
Power Take-off Clutch Control-
on Position
Differential Lock
Hazard Warning Lights
Headlight-high Beam
Four-wheel Drive-on
Preheat
H: High Speed Travel Light
L: Low Speed Travel Light
Neutral Position
Engine Check Warning Lamp
h
L
N
CEL
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1
PRECAUTIONS BEFORE OPERATION ......................1-2
GENERAL PRECAUTIONS ............................................................1-2
PRECAUTIONS DURING OPERATION ....................... 1-8
WHEN STARTING THE ENGINE ...................................................1-8
WHEN DRIVING THE TRACTOR.................................................1-12
WHEN PARKING THE TRACTOR................................................1-13
WHEN OPERATING THE P.T.O....................................................1-14
WHEN USING THE 3-POINT HITCH ...........................................1-15
SAFETY PRECAUTIONS DURING SERVICING ....... 1-15
SAFETY PRECAUTIONS WHEN USING THE LOAD-
ER.............................................................................1-19
SAFETY DECAL MAINTENANCE ............................. 1-25
DECAL MOUNTING LOCATION...................................................1-25
DECALS........................................................................................1-26
CAUTIONS FOR DECAL MAINTENANCE...................................1-29
1
SAFETY PRECAUTIONS
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1
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2CS2510H/CS2610H
PRECAUTIONS BEFORE OPERATION
GENERAL PRECAUTIONS
A careful operator is the best opera-
tor. Most accidents can be avoided
by observing certain precautions. To
help prevent accidents, use these
safety precautions, and pay attention
to the job at hand. If you can prevent
an accident, your time will have been
well spent.
5.Keep safety decals clean of dirt
and debris.
6. Watch where you are going at all
times so that you are able to avoid
obstacles that can cause injury or
damage to your tractor.
7. When starting the tractor make
sure your path is clear of people to
avoid accidents caused by sudden
movements.
8. Before making reverse movements
with your tractor, you should al-
ways check to see that the path is
clear.
1.It is recommended that you read
and understand this entire manual
before operation of your new trac-
tor. Failure to do so could result in
accidents, injury, or death!
2.Only persons who are properly
trained should be allowed to oper-
ate the tractor.
3. Read and follow all warning labels
and decals afxed to the tractor.
4. Replace any missing or damaged
decals as soon as it is practical.
A list of decals is shown on page
1-25~29.
T66O101A T66O102A
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1
-
3
SAFETY PRECAUTIONS
1
16. All persons using the tractor
should have knowledge of its
proper operation and should read
this manual carefully.
17. Never get off the tractor without
setting the parking brake, lower-
ing the implement to the ground
and shutting of the tractor.
18. No alterations should be made to
your KIOTI tractor.
12. Never start the engine while
standing on the ground.
13. Only the operator should ride on
the tractor unless a passenger
seat is installed. Keep bystand-
ers away from the tractor while in
operation.
14. When getting on and off the trac-
tor, hand holds and step plates
should always be used. This will
help to prevent accidental slips,
trips and falls.
15. Be sure to scrape off mud or soil
from your shoes before mounting
the tractor.
T66O103A T66O104A T66O105A
9. Never operate this tractor or
any other agricultural equipment
while under the inuence of alco-
hol, drugs or while fatigued.
10. While working in cooperation
with other tractors always com-
municate your intentions.
11. Do not start your tractor by short-
ing across the starter.
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1
-
4CS2510H/CS2610H
(1) Tread
T66O106A T66O107A
A ROPS and CAB should never be
modied by welding, grinding or cut-
ting, as this can weaken the ROPS
structure. If any components of the
ROPS unit is damaged, it must be
replaced.
If the ROPS unit is removed or loos-
ened for any reason, the parts should
be fitted back to their original posi-
tions and all bolts should be properly
torqued.
Always use seat belt when the
tractor is equipped with a ROPS
and CAB. NEVER USE THE
SEAT BELT WHEN TRACTOR
IS NOT EQUIPPED WITH A
ROPS. (ROPS: Roll-Over Pro-
tective Structures)
NOTE
21. Extra caution should be taken
when driving tractors with narrow
tread widths. For added stabil-
ity you should adjust your rear
wheel tread width.
19. Before starting your tractor you
should depress the clutch and
make sure that all shift levers are
in the neutral position and park-
ing brake is applied.
20. For your safety, a ROPS with a
seat belt is recommended for all
applications.
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1
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5
SAFETY PRECAUTIONS
1
RISK OF OVERTURNING
Tg2O103a
For your safety, tractors must be
equipped with original safety belts.
In case of overturning, hold rmly the
steering wheel e DO NOT try to get
off the seat until the tractor has come
to a stop. If the doors are locked,
leave the tractor through the duly in-
dicated emergency exits.
The safe working practices
listed hereunder concerns
only a few cases of overturn-
ing risk.
The list is therefore NOT com-
prehensive of all possible
cases.
•
•
IMPORTANT
Tg2O104a
To avoid side overturning:
• Adjust the wheels to the maximum
possible track width for the type of
work you are doing.
• Lock both brake pedals together
before driving on road.
• Reduce your speed according to
work conditions. If the tractor is
equipped with a front-end loader,
carry the bucket and load as low as
possible.
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1
-
6CS2510H/CS2610H
• Reduce your speed before making
wide turns. DO NOT let the tractor
jump or bounce on rough terrains.
You could lose control.
• DON'T pull a load too heavy for
your tractor. It could run away on
the down slope or the tractor could
jack-knife around a towed load.
• DON'T brake suddenly. Apply
brakes smoothly and gradually.
• When going down a slope use the
throttle to slow the tractor engine
and use the same gear you would
use to up the slope. Shift into gear
before you start downhill.
•Engage four-wheel drive (if
equipped); this will give greater sta-
bility.
NEVER disengage the clutch
or attempt to shift gear after
you have started downhill.
•
WARNING
• Always go up and down slopes fol-
lowing a straight upward or down-
ward line.
• Do not put any overloads on a front
implement or atrailer. Use suitable
counter-weights to keep the tractor
stable.
• NEVER use your tractor to round
up farm animals.
Tg2O105a
Tg2O106a
• When operating near ditches and
banks, always keep your tractor be-
hind the shear line. Avoid ditches,
embankments and river-banks
which might cave in.
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1
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7
SAFETY PRECAUTIONS
1
Tg2O107a
• If you need cross a steep slope,
do not steer uphill, but slow down
and take a wide turn. Always drive
straight up or down a slope, never
across it. When travelling up or
down a slope, keep the heavy end
of the tractor and the implement
pointed uphill.
Tg2O108a
• When driving across a slope with
mounted implements, keep such
implements on the uphill side. Do
not raise implements. Keep them
as low and near to the ground as
possible.
Tg2O109a
• Avoid crossing steep slopes if pos-
sible. If you must do so, avoid any
holes or depressions on the down-
hill side. Avoid any stumps, rocks,
bumps or raised areas on the uphill
side.
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1
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8CS2510H/CS2610H
PRECAUTIONS DURING OPERATION
WHEN STARTING THE ENGINE
T66O109AT66O108A
2. Avoid accidental contact with gear
shift levers while the engine is run-
ning. Unexpected tractor move-
ments can result in bodily injury or
death.
3. Do not park your tractor on a steep
incline, and remember to shut
"OFF" the engine and P.T.O before
dismounting the tractor.
M46O108A
1. Enter or leave the tractor leftward
griping hand rail on a fender.
Do not jump on or off the trac-
tor. It may cause injuries. Al-
ways face the tractor, use the
hand rails and steps, and get
on or off slowly. Maintain a
minimum three point contact
to avoid falling. (Both hands
on rails and one foot on the
step, or one hand on the hand
rail and both feet on the steps)
•
WARNING
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1
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9
SAFETY PRECAUTIONS
1
(1) Draw-bar (2) Towing Hook
M46O107A
7. Improper use of the draw-bar, even
if correctly positioned, can cause a
rear overturn.
8. Do not overload an attachment
or towed equipment. Use proper
counterweights to maintain tractor
stability. Hitch heavy loads to the
draw-bar only.
M55O117A
5.Make sure that all pressure lines
are tight before starting the tractor.
6.The front hitch receiver can be
installed on front axle frame. Pull
only from the draw-bar and front
hitch receiver. NEVER HITCH
ANYTHING TO THE AXLE HOUS-
ING OR ANY OTHER POINT EX-
CEPT INDICATED POINTS. Pull-
ing from any other location only in-
crease the risk of serious personal
injury or death.
4.Do not operate your tractor in an
enclosed building without the prop-
er ventilation. Carbon monoxide
inhalation can cause serious injury
or death.
T66O110A
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1
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10 CS2510H/CS2610H
9. Check for correct coupling be-
tween tow hook and trailer. See
the Towing Attachments chapter.
10. Use ballast weight as recom-
mended. Never add more ballast
to compensate a higher load than
allowed. Reduce load for safety.
11. A safety chain will help control
drawn equipment should it be
accidentally separated from the
draw-bar while transporting.
H11O682A
12. If the front of the tractor tends to
rise up when heavy implements
are attached to the three point
hitch, weights should be installed
on the tractor. Do not operate the
tractor with a light front end.
T66O112A
Using the proper adaptor parts,
attach the chain to the tractor
draw-bar support or other speci-
ed anchor location. Provide only
enough slack in the chain to per-
mit turning. See your Dealer for a
chain with a strength rating equal
to, or greater than the gross
weight of the towed machine.
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