Kipor IG1000 User manual

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PREFACE
Thank you for purchasing a Kipor generator.
This manual covers the operation and maintenance of the Coast Distribution model IG1000 and
IG1000s generators.
All information in this publication is based on the latest product information available at the time of
approval for printing.
We reserve the right to make changes at any time without notice and without incurring any
obligation.
No part of this publication may be reproduced without written permission.
This manual should be considered a permanent part of the generator and should remain with it if it
is resold.
Pay special attention to statements preceded by the following words;
Failure to properly follow these precautions can result in property damage,
serious injury or DEATH!
Read all labels and the owner's manual before operating this generator.
Generators produce carbon monoxide, a poisonous, colorless, odorless
gas that can cause death or serious injury.
Indoor use of a generator can kill quickly. Generators should be used
outdoors only
Generators should be used outdoors only and away from garages and
open windows and protected from rain and snow.
Check for spilled fuel or leaks. Clean and/or repair before use.
Always stop engine before refueling. Wait 5 minutes before restarting.
Keep any source of ignition away from fuel tank, at all times.
The portable generator is not meant to be used as a permanent back-up
power system for the home.Apermanently installed stationary generator is
designed to be safely used for this specific purpose.
Indicates a strong possibility of severe personal injury or death if
instructions are not followed.
Indicates a possibility of personal injury or equipment damage if
Instructions are not followed.

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NOTE:Gives helpful information.
If a problem should arise or if you have any questions about the generator, consult an authorized
dealer.
Our generators are designed to give safe and dependable service if operated according to
instructions. Read and understand the Owner's Manual before operating the generator. Failure to
do so could result in personal injury or equipment damage.

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CONTENTS
1. SAFETY INSTRUCTIONS.......................................................................................................... 4
2. SAFETY LABEL LOCATIONS.................................................................................................... 6
3. COMPONENT INDENTIFICACTION......................................................................................... 7
4. PRE-OPERATION CHECK........................................................................................................ 9
5. STARTING THE ENGINE......................................................................................................... 13
6. GENERATOR USE................................................................................................................... 16
7. STOPPING THE ENGINE........................................................................................................ 24
8. MAINTENANCE ....................................................................................................................... 26
9. TRANSPORTING/STORAGE .................................................................................................. 33
10. TROUBLESHOOTING ........................................................................................................... 35
11. SPECIFICATIONS.................................................................................................................. 39
12. LIGHT KIT............................................................................................................................... 38
13. COAST DISTRIBUTION WARRANTY................................................................................... 39

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1. SAFETY INSTRUCTIONS
■Our generators are designed to give safe and depend-able service if
operated according to instructions.
Read and understand the Owner's Manual before operating the
generator. Failure to do so could result in personal injury or equipment
damage.
■Exhaust gas contains poisonous carbon monoxide.
Never run the generator in an enclosed area.
Be sure to provide adequate ventilation.
When installed in ventilated protections are to be observed.
■The muffler becomes very hot during operation and remains hot for
a while after stopping the engine.
Be careful not to touch the muffler while it is hot.
Let the engine cool before storing the generator indoors.
The engine exhaust system will be heated during operation and
remain hot immediately after stopping the engine.
To prevent burns, pay attention to the warning marks attached to the
generator.

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To ensure safe operation—
■Gasoline is extremely flammable and explosive under certain
conditions. Refuel in a well ventilated area with the engine stopped.
■Keep away from cigarette, smoke and sparks when re-fueling the
generator. Always refuel in a well-ventilated location.
■Wipe up spilled gasoline at once.
■Connections for standby power to a building's electrical system must
be made by a qualified electrician and must comply with all applicable
laws and electrical codes. Improper connections can allow electrical
current from the generator to back feed into the utility lines. Such back
feed may electrocute utility company workers or others who contact
the lines during a power outage, and when utility power is restored, the
generator may explode, burn, or cause fires in the building's electrical
system.
■Always make a pre-operation inspection before you start the
engine. You may prevent an accident or equipment damage.
■Place the generator at least 3 ft (1 m) away from buildings or other
equipment during operation.
■Operate the generator on a level surface.
If the generator is tiled, fuel spillage may result.
■Know how to stop the generator quickly and understand operation
of all the controls. Never permit anyone to operate the generator
without proper instructions.
■Keep children and pets away from the generator when it is in
operation.
■Keep away from rotating parts while the generator is running.
■The generator is a potential source of electrical shocks when
misused; do not operate with wet hands.
■Do not operate the generator in rain or snow and do not let it get
wet.

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2. SAFETY LABEL LOCATIONS
These labels warn you of potential hazards that can cause serious injury. Read the labels and
safety notes and precautions described in this manual carefully.
If a label comes off or becomes hard to read, contact your dealer for a replacement.

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3. COMPONENT IDENTIFICATION

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Serial number and bar code identification and location
The generator serial number identifies your particular unit and is important when
ordering parts and accessories. The bar code is used by your dealer and Coast
Distribution for warranty administration.
The serial number can be found
stamped on the engine block above
oil dipstick. It is visible when the
service access door is removed.
The bar code label is found in
three locations: on the bottom of
the generator, on the packing
carton, and in the owner’s manual
inside cover.
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4. PRE-OPERATION CHECK
■Be sure to check the generator on a level surface with the engine
stopped.
1. Check the engine oil level.
■Using non detergent oil or 2-stroke engine oil could shorten the
engine's service life.
Use high-detergent, premium quality 4-stroke engine oil, certified to meet or exceed
U.S.automobile manufacturer's requirements for API Service Classification SG,SF.
Select the appropriate viscosity for the average temperature in your area.
Loosen the cover screw and remove the left side maintenance cover. Remove the oil filler cap, and
wipe the dipstick with a clean rag. Check the oil level by inserting the dipstick in the filler hole
without screwing it in.
If the oil level is below the end of the dipstick, refill the recommended oil up to the top of the oil filler
neck.
■ Running the engine with insufficient oil can cause serious engine
damage.

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The Low Oil Alarm System will automatically stop the engine before the oil level falls
below the safe limit. However, to avoid the inconvenience of an unexpected shutdown, it is still
advisable to visually inspect the oil level regularly.
2. Check the fuel level.
Use automotive gasoline (Unleaded or low leaded is preferred to minimize combustion chamber
deposits).
If the fuel level is low, refuel the fuel tank until the level as specified.
Never use an oil/gasoline mixture or dirty gasoline.
Avoid getting dirt, dust or water in the fuel tank.
After refueling, tighten the fuel filler cap securely.
■Gasoline is extremely flammable and is explosive und-er certain
conditions.
■Refuel in a well-ventilated area with the engine stopped.
Do not smoke or allow flames or sparks in the area where the
engine is refueled or where gasoline is stored.
■Do not overfill the fuel tank (there should be no fuel above the upper
limit mark). After refueling, make sure the tank cap is closed
properly and securely.
■Be careful not to spill fuel when refueling. Spilled fuel or fuel vapor
may ignite, if any fuel is spilled, make sure the area is dry before
starting the engine.
■Avoid repeated or prolonged contact with skin or breathing of vapor,
KEEP OUT OF REACH OF CHILDREN.
NOTE:

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Gasoline containing alternate fuels
If you decide to use a gasoline containing ethanol, be sure its octane rating is equal to the
specification. Do not use a blend that contains more than 15% ethanol. Do not use gasoline
containing methanol.
■Fuel system damage or engine performance problems resulting from the use of fuels that
contain an improper alcohol blend are not covered under warranty.
■Before buying fuel from an unfamiliar station, determine if the fuel contains alcohol and if it
does, confirm the type and percentage of alcohol used. If you notice any undesirable
operating symptoms while using a gasoline that contains alcohol or one that you think
contains alcohol, replace it by a gasoline that you know has the proper blend.
3. Check the air cleaner.
Check the air cleaner element to be sure it is clean and in good condition.
Loosen the cover screw and remove the left side maintenance cover. Press the latch tab on the
top of the air cleaner body, remove the air cleaner cover, and check the element. Clean or replace
the element if necessary.
■Never run the engine without the air cleaner. Rapid engine wear will
result from contaminants such as dust and dirt being drawn through
the carburetor into the engine.

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■Turn the fuel cap lever to "OFF" position before transporting.

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5. STARTING THE ENGINE
Before starting the engine, disconnect any loads from the AC and DC terminals.
1. Turn the fuel cap lever fully clockwise to the ON position.

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■Do not use the choke when the engine is warm or the air
temperature is high.
4. Pull the starter grip until resistance is felt then pull the starter grip briskly toward the arrow as
shown below.
■Do not allow the starter grip to snap back, return it slowly by hand.
5. Move the choke lever to the RUN position after the engine warms up.
■If the engine stops and will not restart, check the engine oil level
before troubleshooting in other areas.

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High altitude operation
At high altitude, the standard carburetor air-fuel mixture will be excessively rich.
Performance will decrease, and fuel consumption will increase.
High altitude performance can be improved by installing a smaller diameter main fuel jet in the
carburetor. If you always operate the generator at altitudes higher than 5000 feet (1500 m) above
sea level, have your authorized dealer install the high altitude main jet.
Even with suitable carburetor jetting, engine horsepower will decrease approximately 3.5% for
each 1000’ (305 m) increase in altitude. The affect of altitude on the horsepower will be greater if
no carburetor modification is made.
■Operation of the generator at an altitude lower than the carburetor is
jetted for may result in reduced performance, overheating, and
serious engine damage caused by an excessively lean air/fuel
mixture.
Temperature
High temperature unfavorably affects generator operation. Generator performance will decrease
1% for each 10°F (5.5° C) increase in temperature above 85°F (29°C). The normal operating
range of this generator is -20° to 113° F (-29° to 45° C)
■Do not operate the generator when the ambient temperature is below -20° F (-29° C)
■Do not operate the generator when the ambient temperature exceeds 113°F (45° C)

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6. GENERATOR USE
■To prevent electrical shock from faulty appliances, the generator
should be grounded. Connect a length of heavy wire between the
generator's ground terminal and an external ground source.
■Connections for standby power to a building's electrical system
must be made by a qualified electrician and must comply with all
applicable laws and electrical codes. Improper connections can
allow electrical current from the generator to back feed into the utility
lines. Such back feed may electrocute utility company workers or
others who contact the lines during a power outage, and when utility
power is restored, the generator may explode, burn, or cause fires in
the building's electrical system.
■Limit operation requiring maximum power to 30 minutes.
For continuous operation, do not exceed the rated power.
In either case, the total wattage of all appliances connected must be
considered.
■Do not exceed the current limit specified for any one receptacle.
■Do not connect the generator to a household circuit. This could
cause the damage to the generator or to electrical appliances in the
house.
■Do not connect the generator to an automatic transfer switch.
Severe damage to the generator and engine will result.
■Do not modify or use the generator for other purposes than it is
intended for. Also observe the following when using the generator.
●Do not connect generators in parallel.
●Do not connect an extension to the exhaust pipe.
■When an extension cable is required, be sure to use a tough rubber
sheathed flexible cable.
■Limit length of extension cables; 60 m for cables if 1.5mm2 and
100m for cables of 2.5 mm2.
■Keep the generator away from other electric cables or wires such as
commercial power supply lines.

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■The DC receptacle can be used while the AC power is in use. If you
use both at the same time, be sure not to exceed the total power for
AC and DC.
■Most appliance motors require more than their rated watt-age for
start-up.
AC applications
1. Start the engine and make sure the output indicator light (green) comes on.
2. Confirm that the appliance to be used is switched off, and plug in the appliance.
■Substantial overloading that continuously lights the over- load
indicator light(red) may damage the generator. Marginal overloading
that temporarily lights the overload indicator light (red) may shorten
the service life of the generator.
■Be sure that all appliances are in good working order before
connecting them to the generator. If an appliance begins to operate
abnormally, becomes sluggish, or stops suddenly, turn off the
generator engine switch immediately. Then disconnect the
appliance, and examine it for signs of malfunction.

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Output and Overload Indicators
The output indicator light (green) will remain ON during normal operating conditions.
If the generator is overloaded (in excess of 1.0kVA), or if there is a short in the connected
appliance, the output indicator light (green) will go OFF, the overload indicator light (red) will go ON
and current to the connected appliance will be shut off.
Stop the engine if the overload indicator light (red) comes ON and investigate the overload source.
■Before connecting an appliance to the generator, check that it is in good order, and that its
electrical rating does not exceed that of the generator. Then connect the power cord of the
appliance, and start the engine.
■When an electric motor is started, both the overload indicator
light(red) and the output indicator light (green) may go on
simultaneously. This is normal if the over- load indicator light (red)
goes off after about four (4) seconds. If the overload indicator light
(red) stays on, consult your generator dealer.

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1. Connect the ground terminal.
2. Start each engine according to "STARTING THE ENGINE".
When the output indicator light (green) does not light and the overload indicator light (red) lights
instead, set the engine switch to STOP, stop the engine at once and then start the engine again.
3. Confirm that the equipment to be used is switched off, and insert the plug of the equipment to be
used into theAC receptacle of unit Aor unit B.
■Confirm that the use equipment to be connected is switched off.
■When the equipment to be used is switched on, it will operate
suddenly, and injuries or accidents may be caused.