Kipor IG3000 User manual

PREFACE
Thank you for purchasing a Kipor Generator.
This manual covers the operation and preventive maintenance of the IG3000 generator with EPA and r
California Air Resources Board (CARB) certification if so designated.
All information in this publication is based on the latest product information available at the time of
printing.
We reserve the right to make changes at any time without notice and without incurring any obligation.
No part of this publication may be reproduced without written permission.
This manual should be considered a permanent part of the generator and should remain with it if it is
resold.
Pay special attention to statements preceded by the following words:
Failure to properly follow these precautions can result in property damage,
serious injury or DEATH!
Read all labels and the owner's manual before operating this generator.
Generators produce carbon monoxide, a poisonous, colorless, odorless gas that can cause death or
serious injury.
Indoor use of a generator can kill quickly. Generators should be used outdoors only.
Generators should be used outdoors only and away from garages and open windows and protected
from rain and snow.
Always stop engine before refueling. Wait 5 minutes before restarting.
Keep any source of ignition away from the fuel tank at all times.

The portable generator is not meant to be used as a permanent back-up power system for the home. A
permanently installed stationary generator is designed to be safely used for this specific purpose.
Indicates a strong possibility of severe personal injury or death if instructions are
not followed.
Indicates a possibility of personal injury or equipment damage if instructions are
not followed.
NOTE Gives helpful information.
If a problem should arise, or if you have any questions about the generator, consult an authorized
dealer or service center.
Our generators are designed to give safe and dependable service if operated
according to the instructions. Read and understand the Owner's Manual before
operating the generator. Failure to do so could result in personal injury or
equipment damage.

CONTENTS
1. SAFETY INSTRUCTIONS ··································································································1
2. COMPONENT LOCATIONS ······························································································· 3
2.1 Outside View·················································································································· 3
2.2 Control Panel ················································································································· 4
2.3 Serial Number Location ································································································· 4
3. PRE-OPERATION CHECK·································································································5
3.1 Engine Oil ······················································································································5
3.1 Fuel ································································································································6
3.3 Air Cleaner·····················································································································7
4. STARTING THE ENGINE ···································································································8
4.1 Starting Procedure········································································································· 8
4.2 High Altitude Operation ·······························································································10
4.3AmbientTemperature··································································································10
5. GENERATOR USE ··········································································································· 11
5.1WarningsandCautions·······························································································11
5.2ACPowerApplications································································································12
5.3OutputandOverload Indicators ·················································································· 12
5.4Overload Reset Switch ································································································15
5.5Smart Throttle ··············································································································14
5.6Air Conditioning Operation ··························································································14
5.7DC Power Operation ··································································································· 15
5.8Low Oil Alarm System ·································································································16
6. STOPPING THE ENGINE·································································································17
6.1NormalShutdown········································································································ 17
6.2EmergencyStop·········································································································· 17
7. MAINTENANCE ················································································································ 18
7.1EmissionControlSystem ·························································································18
7.2MaintenanceSchedule································································································ 20
7.3ChangingOil················································································································ 20
7.4AirCleanerService······································································································ 21
7.5SparkPlugService······································································································ 22
7.6SparkArrestorMaintenance························································································23
8. TRANSPORTING/STORAGE ···························································································24
8.1Transporting················································································································· 24
8.2Extended Storage ········································································································ 24
8.3FuelTreatmentandGeneratorExercise····································································· 24

9. TROUBLESHOOTING ······································································································ 25
10. SPECIFICATIONS ··········································································································27
11. WIRING DIAGRAM ········································································································· 28
12. WHEEL KIT INSTALLATION ··························································································29
13. WARRANTY ···················································································································· 30
13.1LimitedWarranty-Kipor Power Products ································································ 30
13.2EmissionControlWarranty ······················································································31
13.2CaliforniaEmissionsControlWarrantyStatement··················································33
14. EMISSION CONTROL SYSTEM ···················································································· 34

1
1. SAFETY INSTRUCTIONS
■Our generators are designed to give safe and dependable service if
operated according to these instructions.
Read and understand the owner's manual before operating the
generator. Failure to do so could result in personal injury or
equipment damage.
■Exhaust gas contains poisonous carbon monoxide.
Never run the generator in an enclosed area.
Be sure to provide adequate ventilation.
The muffler becomes very hot during operation and remains hot for
several minutes after stopping the engine.
Be careful not to touch the muffler while it is hot.
Let the engine cool before storing the generator indoors.
The engine exhaust system will be heated during operation and
remain hot immediately after stopping the engine.
To prevent scalding, pay attention to the warning marks attached to
the generator.
Thegeneratormustbeoperatedoutsidewithadequate ventilation. It
cannotbe operated in an enclosed compartment of any vehicle or
garagearea.

2
To ensure safe operation:
■Gasoline is extremely flammable and explosive under certain
conditions. Refuel in a well ventilated area with the engine stopped.
■Keep away from smoking materials, sparks and other sources of
combustion when refueling the generator. Always refuel in a
well-ventilated location.
■Wipe up spilled gasoline at once.
■Restrict application of generator in high-hazard risk to causing fire area.
■Connections for standby power to a building's electrical system must
be made by a qualified electrician and must comply with all applicable
laws and electrical codes. Improper connections can allow electrical
current from the generator to back feed into the utility lines. Such
back feed may electrocute utility company workers or others who
contact the lines during a power outage, and when utility power is
restored, the generator may explode, burn, or cause fires in the
building's electrical system. This generator is not designed to be
connected to an automatic transfer switch. Serious damage to the
engine and inverter module may result.
■Always make a pre-operation inspection before you start the engine.
■Place the generator at least three feet or one meter away from
buildings or other equipment during operation.
■Operate the generator on a level surface to prevent fuel spillage or oil
starvation.
■Know how to stop the generator quickly and understand operation of
all the controls. Never permit anyone to operate the generator
without proper instructions. Keep children and pets away from the
generator when it is in operation.
■Never operate the generator with the door open or any panels
removed. Do not operate in any enclosure such as an RV
compartment.
■Keep away from rotating parts while the generator is running.
■The generator is a potential source of electrical shocks when
misused; do not operate with wet hands.
■Do not operate the generator in rain or snow or let it get wet.

3
2. COMPONENT LOCATIONS
2.1 Outside view
起动手柄
油位指示器 加油盖
排气口
高温标记
空气指数信息铭牌
火花塞
机油尺
维修门
电瓶
空滤
进气口
控制面板
碳罐
Carbon Canister
Spark plug
Oil dipstick
Service
door
Battery
Air filter
Air intake
Control panel
Fuel level indicator
Fuel filler cap
Air quality index
Air exhaust
Muffler warning
Starter grip

4
2.2 Control panel
2.3 Serial Number and Bar Code Location:
The engine serial number is stamped on the engine block to the left of the oil drain plug. In most cases
the battery will have to be removed to view it clearly. Refer to this number when ordering parts or
making technical inquiries.
Engine serial number
Please record this information below and keep this manual in a safe place along with the bill of sale.
Serial Number __________________________________
Date of Purchase ________________________________
Place of Purchase ________________________________
SMART throttle switch
DC receptacle
IgnitionModule
Engine switch
Choke knob
Fuel valve lever
Ground terminal
AC receptacle
Overload protection device
Engine serial number
Overload Reset Switch

5
3. PRE-OPERATION CHECK
Be sure to check the generator on a level surface with the engine stopped. Under no circumstances
can this generator be installed in an enclosed compartment.
3.1 Engine Oil Level
■Using non-detergent oil or 2-stroke engine oil could shorten the
engine's service life.
■Use a high-detergent, premium quality 4-stroke engine oil, certified to
meet or exceed U.S. automobile manufacturer's requirements for API
Service Classification SG/SF.
■Select the appropriate viscosity for the average temperature in your
area.
SAE Viscosity Grades
Open the left maintenance cover. Remove and wipe the oil dipstick with a clean rag. Check the oil level by
inserting the dipstick in the filler hole, tighten the dipstick and screw it out. If the oil level is below the end of
the dipstick, refill with recommended oil to the top of the oil filler neck.
Single
viscosity
Multi-
viscosity
Ambient Temperature
Upper limit
Lower limit
Dipstick

6
■Running the engine with insufficient oil can cause serious engine
damage.
■The Low Oil Alarm System will automatically stop the engine before
the oil level falls below asafe limit. However, to avoid the
inconvenience of an unexpected shutdown, it is still advisable to
visually inspect the oil level regularly.
3.2 Fuel
Fuel tank capacity-3.1 gal (11.6 L)
Use unleaded 87 octane regular grade automotive gasoline.
If the fuel level is low, refill to the shoulder of the fuel strainer, see fig.4.
Never use an oil/gasoline mixture or dirty gasoline.
Avoid getting dirt, dust or water in the fuel tank.
After refueling, tighten the fuel filler cap securely.
■Gasoline is extremely flammable and is explosive under certain
conditions.
■Refuel in a well-ventilated area with the engine stopped. Keep all
smoking materials, sparks, and any other source of combustion away
from the generator during refueling.
■Do not overfill the fuel tank (there should be no fuel in the filler
neck). After refueling, make sure the fuel filler cap is closed
properly and securely.
■Be careful not to spill fuel when refueling. Spilled fuel or fuel vapor
may ignite. If any fuel is spilled, make sure the area is dry before
starting the engine.
■Avoid repeated or prolonged contact with skin or breathing of vapor.
KEEP OUT OF REACH OF CHILDREN.
Fuel surface
Fuel surface
Strainer
Fuel filler cap

7
Gasoline containing alternate fuels:
If you decide to use a gasoline containing ethanol, be sure its octane rating is no lower than the
specification. Do not use a blend that contains more than 10% ethanol. Do not use any gasoline
containing methanol.
3.3 Air Cleaner
Check the air cleaner element to be sure it is clean and in good condition.
Open the left side maintenance cover. Remove the air cleaner cover, remove the paper element from
the air cleaner cover, and check the element, Replace the element if dirty or the filter paper is torn.
■Never run the engine without the air cleaner. Rapid engine wear will
result from contaminants such as dust and dirt being drawn through
the carburetor into the engine.
Air cleaner base
Air cleaner element
Air cleaner cover

8
4. STARTING THE ENGINE
■When starting the generator after adding fuel for the first time or after
long term storage, or after running out of fuel, turn the fuel valve lever
to the "ON" position, then wait for 10 to 20 seconds before starting
the engine.
4.1 Starting Procedure
4.1(a) Turn the fuel valve lever to the ON position.
Fig.6
4.1(b) Pull the choke knob out to the CLOSED position
Do not use the choke if the engine is already warm or the ambient air temperature is high.
Fig.7
Fuel valve lever
Choke knob

9
4.1(c) Insert the engine key and turn the engine switch to ON position.
4.1(d) Electric Start: turn the engine switch to the START until the engine has started.Do not operate
the starter for more than 10 seconds.
Manual Start: pull the starter grip lightly until resistance is felt then pull the starter grip briskly
toward the arrow as shown below.
■Do not allow the starter grip to snap back. Return it slowly by hand.
■Do not let the starter rope rub against the generator body or the rope
will wear out prematurely.
Engine switch
Fig.8
Fig.9(a)
Fig.9(b)
Engine switch
Starter grip

10
4.1(e) Push the choke knob in to the OPEN position as the engine warms up.
Fig.10
4.2 High altitude operation
At high altitude, the standard carburetor air-fuel mixture will be excessively rich
Performance will decrease, and fuel consumption will increase.
High altitude performance can be improved by installing a smaller diameter main fuel jet in the
carburetor. If you always operate the generator at altitudes higher than 5000 feet or 1500 meters
above sea level, have your authorized dealer install a high altitude main jet.
Even with suitable carburetor jetting, engine horsepower will decrease approximately 3.5% for each
1000 feet or 305 meter increase in altitude. The effect of altitude on the horsepower will be greater
than this if no carburetor modification is made.
■Operation of the generator at an altitude lower than the carburetor is
jetted for may result in reduced performance, overheating, and
serious engine damage caused by an excessively lean air/fuel
mixture. Be sure to have any modification reversed at lower altitudes.
4.3Ambient Temperature
Generator output generally derates 1% for every 10° F (5.5° C) above 85° F (29° C). The normal
operating range of the generator is -20° to 113° F (-29° to 45° C).
■Do not operate the generator when the ambient temperature is below
-20° F (-29°)
■Do not operate the generator when the ambient temperature is above
113°F(45° C)
5. GENERATOR USE
Choke knob

11
5.1 Warnings and Cautions
■To prevent electrical shock from faulty appliances, the generator
should be grounded. Connect a length of heavy cable between the
generator's ground terminal and an external ground source.
■Connections for standby power to a building's electrical system must be made by a qualified
electrician and must comply with all applicable laws and electrical codes. Improper connections can
allow electrical current from the generator to back feed into the utility lines. Such back feed may
electrocute utility company workers or others who contact the lines during a power outage;when utility
power is restored, the generator may explode, burn, or cause fires in the building's electrical system.
Do not connect this generator to an automatic transfer switch. Serious damage to the engine and
inverter module may result.
Fig.11
■Limit operation requiring maximum power to 30 minutes.
For continuous operation do not exceed the rated power of 2800 watts or 23.3 amps.
■Do not exceed the current limit specified for any one receptacle.
■Do not modify or use the generator for other purpose other than what it was intended. Also observe
the following when using the generator:
•Do not attempt to connect generators in parallel.
•Do not connect an extension to the exhaust pipe.
•Do not operate with any covers removed or in a closed compartment
■Whenanextensioncableisrequired,makesureyouusethepropersizeandlength.
•16 Gauge Cords-Any 16 gauge cord between 0 and 100 feet long will adequately handle tool and appliance
loads up to 10 amps
•14 Gauge Cords-a 14 gauge cord between 0 and 50 feet long will adequately handle loads between 10 and
15 amps.
•12 Gauge Cords-If your load is between 10 and 15 amps and the length of the cord is 50 to 100 feet, you need
Ground
terminal

12
a 12 gauge cord to safely power any tool.
■Keep the generator away from other electric cables or wires such as commercial power supply
lines.
■You may use DC receptacle when using AC supply.
5.2 AC Power Applications
1. Start the engine and make sure the green output indicator light comes on.
2. Confirm that the appliance to be used is switched off then plug in the appliance.
■Be sure that all appliances are in good working order before
connecting them to the generator. If an appliance begins to operate
abnormally, becomes sluggish, or stops suddenly, turn off the
generator engine switch immediately. Disconnect the appliance and
examine it for signs of malfunction.
5.3Output and Overload Indicators
The green output indicator light will remain on during normal operating
conditions. If the generator is overloaded to the point that the max power
rating of 25 amps is exceeded or if there is a short in the connected
appliance the output indicator will go out and the overload indicator
will go on and current to the connected appliance will be shut off.
Stop the engine if the overload indicator light comes ON and investigate
the overload source. The engine will continue to run even though it is
not producing any AC power. See section 5.4 or restoring electrical power
from the generator.
The two L5-20 receptacles are rated at 20 amps. Should this current

13
be exceeded, the circuit protection device will activate and cut all
current to the receptacle. This will be indicated by the push button
popping out. Reduce the load to the receptacle and reset the circuit
protector by pushing in the button.
■Before connecting an appliance to the generator, check that it is in
good order, and that its electrical rating does not exceed that of the
generator. .
■When an electric motor is started, both the overload indicator light
and the output indicator light may go on simultaneously. This is
normal if the overload indicator light goes off after about four seconds.
If the overload indicator light stays on, consult a service center.
5.4 Overload Reset Switch
Should the generator’s maximum load of 25 watts be exceeded, AC power will be cut off but the
engine will stay running. Correct the overload condition and then press the overload reset switch on
the front panel. AC power will be restored immediately.
5.5SMART Throttle
SMART throttle switch
DC receptacle
IgnitionModule
Engine switch
Choke knob
Fuel valve lever
Ground terminal
AC receptacle
Overload protection device
Overload Reset Switch

14
When the SMART throttle is placed in the on position, engine speed is kept at idle automatically when
the electrical load is disconnected and returns to the proper speed required by the electrical load when
the load is reconnected. The engine speed varies according to the amount of load applied to the
generator. Placing the smart throttle in the on position is recommended to minimize fuel consumption
and engine noise while in operation.
■When high electrical load appliances are connected simultaneously,
turn the SMART throttle switch to the OFF position to reduce voltage
fluctuation.
■The SMART throttle system does not operate efficiently if the
electrical appliance will be used in a rapid on-off or low to high rpm
mode.
When the smart throttle is in the off position, the engine runs at rated load RPM.
5.6 Air Conditioning Operation
For best results, the SMART throttle switch should be in the off position. Bring the generator to a
normal operating temperature before applying the air conditioning load. Always allow a 2 minute wait
period when manually cycling an air conditioner off and on. A longer wait period may be required
under unusually hot weather conditions. Additionally, all other loads should be turned off until the air
conditioner has started and is performing normally. It is also important to follow the air conditioner
manufacturer's instructions for starting and restarting for proper operation. Some air conditioner
manufacturers offer a start capacitor as an extra cost option. The lack of a start capacitor can cause
the air conditioner to draw too high a starting current and overload the generator. Contact your air
conditioner dealer if you consistently have problems starting your air conditioner with the generator.
This generator is not generally recommended for air conditioners exceeding 13,500 BTUs.
5.7DC Power Application

15
The DC receptacle may be used for charging 12 volt automotive-type batteries only. It is not designed
to operate DC motors. Output voltage is 15-30V. DC output will vary according to the position of the
Smart throttle switch.
a. Connect the charging cable to the DC receptacle of the generator and then to the battery terminals.
■To prevent the possibility of creating sparksnear the battery, connect
the charging cable first to the generator then to the battery.
Disconnect the cable first at the battery.
■Before connecting the charging cable to a battery that is installed in a
vehicle, disconnect the vehicle's battery ground cable. Reconnect the
vehicle's ground cable after the charging cables are removed. This
procedure will prevent the possibility of a short circuit and sparks if
accidental contact is made between a battery terminal and the
vehicle's frame or body.
■Do not attempt to start an automobile engine with the generator still
connected to battery. The generator may be damaged.
■Connect the positive battery terminal to the positive charging cord.
Do not reverse the charging cables or serious damage to the
generator and/or battery may occur.
■The battery gives off explosive gases:keep sparks, flames and
cigarettes away. Provide adequate ventilation when charging.
■The battery contains sulfuric acid (electrolyte). Contact with skin or
eyes may cause severe burns. Wear protective clothing and a face
shield.
A. If electrolyte gets on your skin, flush with water.
B. If electrolytes gets in your eyes, flush with water for at least 15
minutes and call a physician.
■Electrolyte is poisonous.
If swallowed, drink large quantities of water or milk and follow with
milk of magnesia or vegetable oil and call a physician.
■Keep out of reach of children.
The DC output is to be used to charge batteries only. Serious
damage to the stator windings can occur if connected to a DC motor