KLR 5050 User manual

INNOTIVE Y TO PUT AT BREAD PRODUCT INTO A BAG
THE BAG IS OPENED BY A VACCUM SYSTEM, AVOIDING
POL CONTAMITION OF THE G BY COMPRESSED AIR

944 des Herons,
St-Pie, Quebec Canada
J0H1W0





FLAT BAGGER KLR.5050

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TABLEOFCONTENTS
Identification.................................................................................................................................................1
Productbrandandtypedesignation:........................................................................................................1
Nameandmanufacturercontact:.............................................................................................................1
Declarationofconformitytoproductstandards:......................................................................................1
ProductSpecification.....................................................................................................................................2
Generalfunctionsintendeduse:...............................................................................................................2
Dimensionsandweight:............................................................................................................................2
Powerdata–ElectricityandPneumatic....................................................................................................2
Installation.....................................................................................................................................................3
Locationofinstructions.............................................................................................................................4
OPERATION...................................................................................................................................................4
SAFETYPRECAUTIONS.................................................................................................................................14
Security....................................................................................................................................................14
Personalprotection.................................................................................................................................14
SecurityLabels........................................................................................................................................14
Safetycomponents.................................................................................................................................15
MAINTENANCE............................................................................................................................................16
Preventivemaintenanceschedule..........................................................................................................16
Maintenancesteps..................................................................................................................................17
Cleaning...................................................................................................................................................24
LISTSOFSPAREPARTSANDCONSUMABLES..........................................................................................2526
CHECKLIST..............................................................................................................................................2627
MaintenanceandrepairsbyspecializedtechniciansfromKLRSystemsInc...........................................2829
Contactinformation............................................................................................................................2829
LISTSOFSPAREPARTSANDFURNITURE(ANNEXE).................................................................................2829
DECOMMISSIONINGOFTHEMACHINE...................................................................................................2829
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1
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Identification
Productbrandandtypedesignation:
AutomaticFlatBreadBagger
Model:KLR.5050‐16
Serialnumberlocation:
Onthesideoftheinfeedconveyornearthecontrolpanel.
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Nameandmanufacturercontact:
KLRSYSTEMSINC.
944rueDesHérons,
ST‐PIE,QUEBEC,CANADA
J0H1W0
Declarationofconformitytoproductstandards:
Norms:CE
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2
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ProductSpecification
Howtoknowthedifferencebetweenarighthandandalefthandlayout:
Thinkyourselfinfrontoftheinfeedconveyorandlookingtowardsthemovementoftheproducts,the
handonthesideofthetouchscreenistobethesideofthemachines.
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Generalfunctionsintendeduse:
Equipmentdesignedtobagflatbread.
Dimensionsandweight:
High:55"
Long:130"
Depth:45"
Powerdata–ElectricityandPneumatic
Electricity:220volts–10A–3phases–60Hertz
Pneumatic:8CFM@80PSI(lb/po²)
RightHand
LeftHand
TouchScreen
InfeedConveyor
Product

3
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Installation
Procedureforunpacking:
 Ifmachineisdeliveredincrate,unscrewallthescrewscircledinredfromthewoodenbox;
 Removeallscrewsconnectingthemachine'slegstothebottomoftheboxorpalette;
 Withaforklift,gentlylifttheundersideofthemachinestructure;
 Movebackwiththemachinemakingsureitisstableandgodownassoonaspossible.
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Toverifybeforetheinstallation:
 Checkthevoltagebeforeturningonthemachine;
 Checkthatallthelegsareadjustedtokeepthemachinestableandlevel;
 Makesurethereisnothingonthebeltsormechanismsthatcoulddamagethemachinesuchas
apartortool;
 Checktheadjustmentofthebelts(seemaintenance).
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Requiredtoanchorthemachineontheground
 Oncethemachineisinposition,setworkingheightandlevelthemachinebyadjustingthefeet.
 Drillatleastoneanchorholeperfootandfixsecurely.
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Floorplansrequesttoinstallthemachine:
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4
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Locationofinstructions
Insidethecontrolpanel
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OPERATION
Mainscreen(Operationalmode):
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Oncethepoweristurnedonthemachineandthemainpageappears,followthesestepstostartthe
bagger(refertothe"Productsizechange"sectionformoreinformation):
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 Installthebagsonthebagtable.TheBagStateshouldbegreen;
 SelecttheappropriaterecipefortheproductwiththeRecipeSelectionandpress"Send"; 
 Makesurethedoorisclosedsecurely.PulltheemergencystopbuttonandpresstheResetbutton.
TheSystemsStatusindicatorwillturngreen;
 PressStartonthetouchscreenandthestatusindicatorwillchangetogreenwith“SystemOn”.
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Start/Stop
BagState
Bags/minute
Send
Unlockthe
following
pages.
Lockthe
following
pages
SystemStatus
Changethe
wicketbag
Counter
zero
Counter
Parameters
Recipe
Selection

5
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RecipeSettingpage:
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AdvancedSettingsmustbeunlockedontheMainScreentochangerecipeparameters.
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Caution:Itispossibletoadjustparameterstothepointofamalfunctionofthepackaging
machine.Exercisecautionwhenmakingparameterchangesandmakechangesinsmall
increments.Seerecipemanager(nextpage)tosaveyourcurrentrecipeandbeableto
keeptrackofyourchanges.
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Definitionsofparameters:
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SpeedplateFwd:Speedatwhichtheplatesmovetoforward(RPM);
SpeedplateRev:Speedatwhichtheplatesmovewhilereturning(RPM);
Twostepmotion:Optionallowingtheplatestowaitfortheproductwhentheyareinthebag.0=not
activated,1=activated;
Halfdistance:Wherethe"two‐stepmotion"occurs(DEGREES);
Fulldistance:Placewheretheplatesfinishtheircourse(DEGREES);
Infeedconveyorspeed:Conveyorspeedofentry(RPM);
Retractbeltspeed:Speedofthebeltsoftheplates(RPM);
Outfeedspeed:Speedoftheoutputconveyor(RPM)(ifapplicable);
Stopvacuum(fwd):wherethevacuumstopswhentheplatesaremovingforward(DEGREES);
Startbaglifter(ms):Timebeforestartingthesequencebag(MILLISECONDS);
Stopbaglifter(rev):Locationwherethebagsequencestopswhentheplatesarereturning(DEGREES);
Stopvacuumlifter(rev):Placewheretheactuatorofthevacuumgoesdownwhentheplatesare
comingback(DEGREES);
Restartinfeed(ms):Waitingtimebeforetheinfeedconveyorstartingaftertheseplatescomingback
(MILLISECONDS);
Changebagauto:optionchangeautomaticallythebagtablewhenit’sempty.0=non‐activate,1=
activate;
Timeplatestayhalf(ms):Timewhentheplatesstayinhalf‐motion(MILLISECONDS).
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6
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Recipemanager
Hereiswheretocopy,renameandcreatenewrecipes.Thisalsohelpstotrackchanges.
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Createanewrecipe:
 Selectacurrentrecipe(1);
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 Createnewrecipe(2),itwillautomaticallycopythecurrentrecipeandasktorenameit;
 Pressinthetextbox(3)andtypeadifferentname;
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 Enter(4);
 Rename(5);
 Save(6).
Todeletearecipe:
Selecttherecipetobedeleted(1)andpressdelete(7).
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ChangepagesChangepages

7
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Productsizechange(orbeginningofproductionshift):
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Tobeginanewproductionoraproductiontransitiontoanewproduct,pleaserefertothefollowingsteps:
 Adjusttheguideswiththecrankhandle,forthespacebetweentheguidestobeslightlywider
thantheproduct;
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 Selecttheappropriaterecipeonthetouchscreen(1);
 Touch"Send"toregistertheselectedrecipe(2);
 Ensurethattheemergencybuttonispulledout;
 Pushtheblue"reset"button;
 Touch"SystemOn"tostartthemachine(5).
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1
5
2

8
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Loadwicketbags:
 Takethewicketbagswithbothyourhandstoensurethepackistighttogether;
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 Removetherubberunderthewicketbagspack;
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