Kohler PRELUDE K-8266T User manual

ã, 2004
Copyright Kohler China Ltd., 2004
C
1
116867-T01-B
B. Installer Hazard Notification
CAUTION!!
NOTICE:
Risk of personal injury.
Cast iron baths are extremely heavy. Wear appropriate
safety equipment when installing these products.
Observe all local plumbing codes.
A. Introduction
!
!
!
Please read these instructions carefully to
familiarize yourself with the required tools, materials,
and installation sequences. Follow the sections that
pertain to your particular installation. This will help
you avoid costly mistakes. In addition to proper
installation, read all operating and safety instructions.
All information is based on the latest product
information available at the time of publication.
Kohler China Ltd. reserves the right to make
changes in product characteristics, packaging, or
availability at any time without notice.
These instructions contain important care, cleaning,
and warranty information-please leave these
instructions for the consumer.
A.
!
!
!
B.
PRODUCT REQUIREMENTSPRODUCT REQUIREMENTS
A. Summary Of Key Requirements
!
!
!
!
Observe all local plumbing codes.
Install the unit to a level subfloor.
Provide properly-dimensioned framing.
Baths are designed for a variety of installations,
depending upon the model chosen.
A.
!
!
!
!
B. Product Inspection
Uncrate and inspect bath for damage. Leave all
materials in the crate during construction to prevent
damage.
B.
ENAMELED CAST IRON BATH
INSTALLATION INSTRUCTIONS
PRELUDE
BEFORE YOU BEGINBEFORE YOU BEGIN
368 201419
QUIETUDE
K-8266T/K-8267T/K-8268T/K-8269T
K-8270T/K-8271T/K-8273T/K-8275T
K-8262T/K-8263T

D.
1500MM ........................1462 662mm
1600MM ........................1562 662mm
1700MM ........................1662 662mm
1400MM ........................1362 662mm
D. CUT-OUT Dimensions
PRELUDE 1500MM......................1462 662mm
1600MM......................1562 662mm
1700MM......................1662 662mm
QUIETUDE 1400MM......................1362 662mm
ROUGHING-IN
A. Roughing-in Note
Fixture dimensions are nominal and conform to
tolerances in ASME/ANSI Standard A112.19.1M.
A.
/ A112.19.1M
B. Determine Roughing-in
Measure the height, width, and depth of the bath. Verify
these dimensions with those on this page.
Allow clearance at the drain hole location in the flooring.
B.
* 110-118mm
C. Accessory Information
Grip Rail ...................................................K-8645-CP
C.
.........................................................K-8645-CP
INSTALLATION REQUIREMENTSINSTALLATION REQUIREMENTS
B. Materials Required
Plumbers putty
Wall coverings, as
necessary
Silicone sealant
Protective covering for
bathtub or card board
Metal shims
!
!
!
!
!
A. Tools Required
!
!
!
!
!
!
!
Adjustable pipe
wrench
Rule
Level
Safety shoes
Safety glasses
Square
Pliers
A.
!
!
!
!
!
!
!
B.
()
()
!
!
!
!
!
700
350
B
A
L
64
C
20
2
* The with of bath front rim is 110-118mm, Please
select the faucet with matching spout for the bath.
UNIT: mm
:
89Kg
92Kg
LBA
1500
1400
294 117
69246
86Kg
1600 294 117
93Kg
1700 294 117
K-8266T/7/8/9
K-8270T/1
C
K-8273T/5
K-8262T/3
435
435
435
443
116867-T01-B

3
C. Clearance Requirements
Check the rough-in atnd room dimensions to provide
adequate available space for the bath unit.
C.
A. Old Bath Removal (if necessary)
Disconnect the drain at the trap. Remove the old wall
material. Slip boards under the old bath feet to protect
the floor, and slide the old bath out of the recess as
illustrated.
A.
SITE REQUIREMENTSSITE REQUIREMENTS
B. Subfloor Preparation
Check the flooring under the bath, and make repairs as
needed. Make sure the subfloor is level.
C. Plumbing Preparation
Position the plumbing according to rough-in dimensions.
Cap the supplies and check for leaks.
B.
C.
BEFORE INSTALLING UNITBEFORE INSTALLING UNIT
A.
·
·
·
·
·
·
2
4
12 3
A. The following installation practices
to avoid any potential
damage to the enamel finish.
must be followed
WARNING: Failure to follow the manufacturer's
recommended installation method may result in
damage to the enamel surface.
Do not use sharp objects or metal tools when
handling the bath, especially around the rim area.
Use a clear protective plastic film over tub rim as
well as the bottom of tub to safeguard from dirt and
silicone during the installation process.
For correct installation, bath rim should not come in
direct contact with the walls and/or horizontal
surfaces to avoid transmission of noise and vibration
as well as potential cracks in the enamel finish.
The necessary gap between bath rim and the wall is
2 mm horizontally and 4 mm vertically. Refer to
figures 1, 2, and 3 below.
Before placing setting-in the bath, apply a sanitary
quality silicone filler on all surfaces to come in
contact with the bath rim.
Set the bath in its correct position.
·
·
·
·
·
!
Old Bath
Floor Protection Board
116867-T01-B

4
B. Partially Install Bath Drain
Install the drain on the bath according to the drain
manufactuer's instructions.
B.
UNIT: mm
:
INSTALL THE BATHINSTALL THE BATH
4
tiling
bath
silicone filler
wall
2
4
silicone filler
bath
wall
tiling
1
2
bath
silicone filler
wall
4
3
A2. Through the Floor Drain Bath
Installation
1 . Slide the new bath into position to verify the drain
location and the stud fit. Cut a minimum 152 305
mm hole in the floor for the drain connection.
)
A2.
1.
152
305mm
)
A1. Installation of Bath with Adjustable
Hlight
Slide the new bath into position.
Insert the drain tailpiece into the trap.
Level the bath by positioning metal shims and bricks
under the bath feet and ensure there is enough spate
for the drain. Attention: the metal shims are necessary
to aroid cracking of bricks. Check for level along the top
of the side of the bath and across the drain end. The
bath may have to be moved in and out of the recess
area until it is shimmed properly, if the support feet are
not accessible from the back or side.
A1.
:Metal shim
Level
Brick
116867-T01-B

5
Use 25~30 Kg dry cement and sand mix. Add water to
make a paste mortar. Remove the tub. Cover the
installation area with the mortar starting from the middle
of the tub as shown. The height of the mortar should
reach the bottom of the tub.
DO NOT CLOG THE DRAIN HOLE.
Place the tub onto the mortar. Insert the drain tailpiece
into the trap.
Make sure that the bottom of the tub is pressed into
mortar in order to secure the tub. Insert two wood
wedges under the tub to support the weight of the tub
until the mortar hardens. (Wedges will remain in the
mortar.) Frequently check the level of the tub.
25~30
NOTE:
B. Install Plumbing
CAUTION: Risk of damage to bath bottom and subfloor.
Ensure a watertight seal on the bath drain connections.
1)
3)
. For through the floor drain installation, when the
bath is securely positioned, connect the drain to the
trap. See fig. A.
2). Install the faucet valving and spout tee. Open the
hot and cold water valves, and check the supply
connections for leaks.
. Run water into the bath, and check the drain
connections for leaks. A
1).
A
2).
3).
B.
Level
Paste Mortar
Wood Wedge
Middle of Bath
Drain Hole
116867-T01-B

6
C.
2mm
C. Finish Bath Area Construction
NOTE: An access panel is essential for future
maintenance.
Possible framing arrangements are illustrated below.
Use the framing construction appropriate for your
particular bath model. Some modifications may be
needed for other types of construction, if preferred.
If an apron wall without a ledge is desired, the finished
apron wall surface must be 2 mm under the bath rim.
1). Corner Installation
The suggested framing construction is illustrated.
1).
2). Recess Installation
The suggested framing construction is illustrated.
2).
Recommended For Drop-in Models
3). Peninsular Installation
The suggested framing construction is illustrated.
3).
Finished Wall
Wall
Framing
Construction
Service Access
Finished Wall
Wall
Framing
Construction
Service Access
Finished Wall
Wall
Framing
Construction
Service Access
116867-T01-B

7
INSTALL THE GRIP RAILINSTALL THE GRIP RAIL
For baths with K-8645-CP.
Place the gasket (6) onto the grip rail(7). Make sure the
gasket is matching the contour of the grip rail. Position
the grip rail with gasket so that the hole lines up with
the hole on the nut pre-installed on the side of bath tub.
Note: the smaller side of the grip rail is on the drain
side of the tub.
Thread the screw (8) into the hole of the grip rail.
Tighten the screw snugly to secure the grip rail. Snap
the cap (9) into each hole.
Repeat above procedures for the other grip rail.
K-8645-CP
(6) (7)
(8)
(9)
COMPLETE FINISH WALLCOMPLETE FINISH WALL
CAUTION: Risk of product damage. Do not support
the weight of the bath by the rim.
Install the ceramic or marble tiles. Seal the joints
between the bath rim and the finished tiled wall using
silicone sealant. RTV (Room Temperature Vulcanizing)
sealant is recommended.
Apply a bead of silicone sealant over the seam
between the bath apron and the finish floor.
!!
()
7
66
898
Finished Tiled Wall
Paste Mortar
Brick or Concrete Wall
Framing Construction
Bath
Silicone Filler
116867-T01-B

8
When cleaning up after installation, do not use abrasive
cleansers as they may scratch and dull the surface.
Use warm water and liquid, non-abrasive detergent to
clean the surface.
Stubborn stains, paint, or tar can be removed with
turpentine or paint thinner. Do not allow cleaners
containing petroleum distillates to remain in contact
with the bath surface for long periods of time. Plaster
can be removed by scraping with wood edge. Do not
use metal scrapers, wire brushes, or other metal tools.
One of the powder type detergents may be used on a
damp cloth to provide mild abrasive action to the
residual plaster.
CLEAN-UP AFTER INSTALLATIONCLEAN-UP AFTER INSTALLATION
IMPORTANT CONSUMER INFORMATION
Safeguard ASME/ANSI
A112.19.1M
pH38 (
)
·
·
·
Housekeeping Responsibilities
!
!
!
The Safeguard slip resistant surface on this bathtub
meets or exceeds the requirements of ASME/ANSI
slip resistance.
Improper maintenance or cleansers may
permanently remove the slip resistant
surface on Kohler bathtubs.
All housekeeping and maintenance
employees must be trained in the proper
cleaning of Kohler bathtubs. Post a copy of
this notice in a readily-visible location.
use steel wool, wire brushes, metal scrapers
or abrasive sponge pads to clean a Kohler
bath tub.
use buffing machines on the slip resistant
surface.
use high alkaline or strong acid cleansers.
use abrasive cleansers.
Use only non-abrasive cleansers and a soft nylon
brush to clean the slip resistant surface.
When using commercial cleansers, use cleansers
with a pH of between three and eight.
Follow cleanser manufacturer instructions very
carefully.
for
A112.19.1M
DANGER!!
NOTICE:
DO NOT
DO NOT
DO NOT
DO NOT
116867-T01-B

LIMITED ONE-YEAR WARRANTYLIMITED ONE-YEAR WARRANTY
(
)
()
138
19
200021
Plumbing Fixtures and Fittings Limited
One-year Warranty
Kohler plumbing fixtures and fittings are warranted to
be free of manufacturing defects.
This product is warranted for one year from date of
purchase. Kohler China will be responsible for any
problems caused by manufacturing defects provided
with the invoice. Kohler China will, at its election, repair,
replace or make appropriate adjustment where Kohler
China inspection discloses any such defects occurring
in normal usage within one year after purchase.
Implied warranties including that of merchantability and
fitness for a particular purpose are expressly limited in
duration to the duration of this warranty, Kohler China
disclaims any liability for special, incidental or
consequential damages. Damages to the product
caused by misuse, abuse and installation that is not in
accordance with the owner's manual are not covered
by this warranty.
To obtain quick warranty service, please contact your
dealer, or write to Kohler China. (Original sales receipt
must be provided as the proof of purchase.)
Kohler China Investment Company Ltd.
Central Customer Service Center
19/F, Shanghai Square, 138 Huai Hai
Road, Luwan District, Shanghai, PRC
Zip Code: 200021
This is our exclusive written warranty.
9
116867-T01-B