Kohler K-5557 Assembly instructions

Installation and Care Guide
Steam Control Kit
Mproduct numbers are for Mexico (i.e. K-12345M)
Los números de productos seguidos de Mcorresponden a México
(Ej. K-12345M)
Français, page “Français-1”
Español, página “Español-1”
K-5557 K-5558
1230489-2-C

Tools and Materials
Before You Begin
CAUTION: Risk of electrocution. Disconnect the electricity to the working area at the main
breaker panel before performing these installation steps.
CAUTION: Risk of allergic reaction. Before adding any oils, aromatic therapies, or skin care
products to the aromatherapy well, make sure they will not cause an allergic reaction to the user.
NOTICE: Use this unit only for its intended use as specified in this manual. DO NOT use attachments
not recommended by Kohler Co.
Inspect the product for any shipping damage. Do not install the unit if it is damaged. Contact the
Kohler Co. Customer Care Center using the information on the back of this guide.
Follow all local plumbing and electrical codes. All electrical work should be done by a qualified
electrician.
Disconnect all power before making any electrical connections.
Pipe Nipples
Socket Wrench
with 1" Socket
Sealant
Tape
Silicone Sealant
1-1/4" & 2-1/2" Hole Bit
(match bit to wall material)
Drill w/
1/4" Drill Bit
Silicone
Lubricant
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Layout Options
1. Review the Layout
CAUTION: Risk of personal injury. Do not install the Steam Control User Interface outside the
steam enclosure. The User Interface must be installed within the enclosure to allow the sensors to
regulate the temperature and control the flow of steam.
CAUTION: Risk of scalding. Do not locate the steam head near a seat or bench, as the steam head
is hot during operation and may scald the user if touched.
NOTICE: The user interface should be mounted on the wall opposite the steam head. The steam head
should always be located as far away from the seating area as possible.
NOTICE: Locate the steam head 6″(152 mm) above the floor and a minimum of 4-1/2″(114 mm) from
the threshold.
Steam Generator
Control Cable Input
Drain/Spill Pan
Drip Loop
Steam Head and
Housing Assembly
Connector, RJ12 Double Female (Assembled to Control Cable)
Control Cable
50' (15.2 m) White, Crossover
UIC
Steam Head and
Housing Assembly
Cable Data 6P/6C
78" (1981 mm)
Black, Straight Through
Coupler 3-Way Straight
Cable Data 6P/6C
10" (254 mm)
Black, Straight Through
Drip Loop
Steam Generator
Control Cable
Input
Drain/Spill Pan
Drip Loop
Steam Head and
Housing Assembly
Connector, RJ12 Double
Female(Assembled to
Control Cable)
Control Cable
50' (15.2 m)
White, Crossover
UIC
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Review the Layout (cont.)
Review the layout determined during the steam generator installation. See the steam generator installation
guide for more information.
Install the steam control user interface inside the steam enclosure.
Determine the steam head location or locations (for dual steam generator installations).
Ensure clearance between the steam line and any surrounding surfaces.
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2. Prepare the Site
NOTE: This section continues the installation described in the steam generator installation instructions.
Refer to the steam generator installation instructions for more information, if needed.
NOTE: If two steam heads are used, there must be at least 12-1/2″(318 mm) between the center of each
hole. The steam heads do not need to be located on the same wall. Two steam heads can be mounted on
different walls to improve steam distribution.
Install the finished wall.
Drill or cut a 2-1/2″(64 mm) hole centered around the elbow in the wall.
Mark the temporary pipe nipple at the finished wall surface.
Remove the temporary pipe nipple from the elbow.
Wall Stud
2-1/2" (64 mm)
6" (152 mm) from Floor
Provide clearance
from wall.
Mark the nipple even
with finished wall.
Temporary
Nipple
Wall Stud
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3. Install the Steam Head(s)
NOTICE: Do not obstruct the steam head with shut-off valves, plugs, or caps.
Subtract 1-1/4″(32 mm) from the marked length to determine the appropriate nipple size.
Choose a nipple length within 1/8″(3 mm) of the appropriate nipple size.
Apply thread sealant to one end of the nipple and thread that end into the steam head housing
until hand-tight.
Apply thread sealant to the other end of the nipple.
Position the gasket around the steam head housing so that it will be between the finished wall and
the steam head housing flange.
Usea1″socket to thread the steam head housing assembly into the elbow in the wall.
Make sure the gasket is compressed and a good seal has been achieved around the edges of the
steam head housing.
Use an appropriate sealant to achieve a watertight seal if needed.
Apply silicone lubricant to the steam head O-rings.
Carefully press the steam head assembly into the steam head housing with the aromatherapy well
positioned on the top of the steam head.
Steam Head Housing
Nipple
Aromatherapy Well
Wall
Lip
Steam Head
Gasket
1/2" Elbow
Lubricate
O-rings.
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4. Install the Steam Control
WARNING: Risk of personal injury. Do not install the Steam Control User Interface outside the
steam enclosure. The User Interface must be installed within the enclosure to allow the sensors to
regulate the temperature and control the flow of steam.
Make sure that the power is turned off at the main breaker panel before proceeding.
Locate the control pad on the wall 60″(1524 mm) from the floor.
At the selected location, drill a hole 1-1/4″(32 mm) in diameter.
Center the wall mount on the 1-1/4″(32 mm) hole, and mark the screw hole locations.
Use a 1/4″drill bit to drill holes for the wall anchors at the marked locations.
Insert the wall anchors into the holes.
Apply a continuous bead of silicone sealant in the groove on the back side of the wall mount, and
secure the wall mount with the screws provided.
NOTICE: Do not pinch, nail, wedge, or use undue force when handling the control connector and the
control pad wire. Any damage may result in control kit failure. If the control pad is not installed
immediately, protect the control connector with tape or other shielding material.
NOTICE: When installing the control kit, allow room in the control cable for a drip loop. The drip loop
will discourage moisture from following the control cable to the steam generator.
Pull the steam control connector and cable from the steam generator through the drilled hole.
Carefully plug the control connector to the control pad wire using the double-end female connector
(provided).
Snap the control pad onto the wall mount.
Restore the power at the main breaker panel.
Turn on both water and power to the steam generator.
Test the control pad to ensure it is functioning properly. Refer to the ″Operating the Steam Control″
section.
Allow the silicone sealant to cure for 24 hours before use.
60" (1524 mm)
to Floor
Ø 1-1/4"
(32 mm) Control Connector
Control Pad
Back View
Wall Mount
Apply silicone sealant
to groove.
Kohler Co. 7 1230489-2-C

5. Operate the Steam Control
Steam Control Operation
NOTE: The clock is always displayed when the steam generator is not in use.
Press the ″Power″button to start the steam generator.
When the ″Power″button is pressed the green light on the button turns on. The light remains on
until the unit is turned off. The display reads ″On″for the first 3 minutes of operation if the settings
are not changed.
Press the ″Power″button again to turn off the steam generator. The green light on the ″Power″
button will turn off and the display will read ″Off″for 5 seconds, and will then return to display the
clock.
NOTE: When the unit is turned on, the steam duration and temperature settings will be those of the
previous user’s settings. A new steam control unit comes pre-set to operate at 113°F (45°C) for 15 minutes.
Steam Control Operation
NOTE: Make sure the steam control unit is turned on before making any of the following adjustments.
Press the ″Temperature″button and the display will flash the previous temperature setting. To
adjust the steam room temperature, press the ″Increase″or ″Decrease″buttons to raise or lower the
steam room temperature. The maximum allowable temperature is 125°F (52°C), and the minimum
operating temperature is 90°F (32°C).
After 5 seconds, the flashing will stop and the room temperature will be displayed as it changes to
the target temperature.
Press the ″Timer″button and the display will flash the previous run time setting. Press the
″Increase″or ″Decrease″buttons to adjust the time setting higher or lower. After 5 seconds the
flashing will stop and the timer setting will be displayed. If the ″Increase″or ″Decrease″buttons are
not pressed the time will continue to count down. The minimum operating time is 10 minutes, and
the maximum time allowed is 20 minutes.
Press the ″Clock″button and the display will flash the currently set time of day. Press the ″Increase″
or ″Decrease″buttons to adjust the time of day. After 5 seconds the display will stop flashing and
the set time will be displayed.
Press the ″Power″button to stop the steam generator and exit the steam room at any time. The
display will read ″Off″for 5 seconds and then default to the set clock time.
Change the temperature reading between Fahrenheit and Celsius by pressing and holding the
″Temperature″button for 3 seconds.
Power Clean Function
Clock
Timer
Display
Temperature
Increase
Decrease Power
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Operate the Steam Control (cont.)
WARNING: Risk of personal injury. Steam room temperatures will be extremely high when the
power clean function is activated. Do not enter the steam room while the power clean function is in
progress.
IMPORTANT! The user will be automatically instructed to activate the power clean function after 600
minutes of steam generator use. The display will read ″run″″PCLn.″The steam generator may be used
three times after the ″run″″PLCn″message is delivered and then the steam generator will not operate
until the power clean cycle has been completed.
NOTE: Water will typically discharge from the steam head when the power clean function is activated.
This is normal operation during the power clean cycle.
NOTE: The power clean cycle must be entirely completed before normal steam generator operation can be
resumed.
To activate the power clean function, simultaneously press the ″Timer,″″Increase,″and ″Decrease″
buttons and hold them down for 5 seconds. The display will read ″PCLn,″″On,″and then count
down the power clean function cycle time until the cleaning process is complete. The cleaning cycle
may last up to 45 minutes and will shut off automatically when complete.
NOTE: If electrical power to the steam generator is interrupted during the power clean function, the
power clean cycle will need to be restarted after electrical power has been restored.
Care and Cleaning
For best results, keep the following in mind when caring for your KOHLER product:
•Always test your cleaning solution on an inconspicuous area before applying to the entire surface.
•Wipe surfaces clean and rinse completely with water immediately after applying cleaner. Rinse and
dry any overspray that lands on nearby surfaces.
•Do not allow cleaners to soak on surfaces.
•Use a soft, dampened sponge or cloth. Never use an abrasive material such as a brush or scouring
pad to clean surfaces.
For detailed cleaning information and products to consider, visit www.kohler.com/clean. To order Care &
Cleaning information, call 1-800-456-4537.
Warranty
KOHLER Steam Generator
THREE-YEAR LIMITED WARRANTY
Kohler steam generator units manufactured after September 15, 2001, are warranted to the original consumer
purchaser to be free of manufacturing defects in material and workmanship during normal residential usage
for three (3) years from the date of installation. This warranty only applies to KOHLER steam generator units
installed in the United States of America, Canada or Mexico (″North America″).
If a defect is found in normal residential usage, Kohler Co. will, at its election, repair or replace the unit, or
make appropriate adjustment. Damage caused by accident, misuse or abuse is not covered by this warranty.
Proof of purchase (original sales receipt) must be provided to Kohler Co. with all warranty claims. Kohler
Co. is not responsible for labor charges, removal charges, installation, or other consequential costs. In no
event shall the liability of Kohler Co. exceed the purchase price of the unit.
If this unit is used commercially or installed outside of North America, Kohler Co. warrants the unit to be
free from defects in material and workmanship for one (1) year from the date of installation with all other
terms of this warranty applying except duration.
To obtain warranty service contact Kohler Co., either through your Dealer, Plumbing Contractor, Home
Center or E-tailer or by writing Kohler Co., Attn: Customer Care Center, 444 Highland Drive, Kohler, WI
53044, USA, or by calling 1-800-4-KOHLER (1-800-456-4537) from within the USA and Canada, and
Kohler Co. 9 1230489-2-C

Warranty (cont.)
001-800-456-4537 from within Mexico, or visit www.kohler.com within the USA, www.ca.kohler.com from
within Canada, or www.mx.kohler.com in Mexico.
KOHLER CO. AND/OR SELLER ARE PROVIDING THESE WARRANTIES IN LIEU OF ALL OTHER
WARRANTIES, EXPRESSED OR IMPLIED, INCLUDING BUT NOT LIMITED TO THE IMPLIED
WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE. KOHLER CO.
AND/OR SELLER DISCLAIM ANY LIABILITY FOR SPECIAL, INCIDENTAL OR CONSEQUENTIAL
DAMAGES. Some states/provinces do not allow limitations on how long an implied warranty lasts, or the
exclusion or limitation of special, incidental or consequential damages, so these limitations and exclusions
may not apply to you. This warranty gives you specific legal rights. You may also have other rights, which
vary from state/providence to state/providence.
This is Kohler Co.’s exclusive written warranty.
Troubleshooting
NOTE: The troubleshooting steps primarily apply to the steam control. For steam generator issues refer to
the ″Troubleshooting″section in the steam generator installation instructions.
NOTE: For service parts information, visit your product page at www.kohler.com/serviceparts.
This troubleshooting guide is for general aid only. For service and installation issues and concerns, call
1-800-4KOHLER.
Symptoms Probable Causes Recommended Action
1. Error 1, 2, 3, 4, 7, or 8
is displayed. A. A button on the user interface is stuck. A. Turn off power to the steam generator and attempt to free the
stuck button. Restore power to
the steam generator.
B. The user interface is damaged. B. Contact the Customer Care
Center using the information
provided on the back page of this
manual.
2. Error 5 is displayed. A. Tank water level is too low (green
status light on the steam generator is
on).
A. Inspect the water inlet screen and
clean if necessary. Ensure the
water supply valve is on and that
water is being supplied to the
steam generator.
B. Tank temperature limit has been
exceeded (green status light on the
steam generator is on).
B. Contact the Customer Care
Center using the information
provided on the back page of this
manual.
C. Internal steam generator components
are not functioning properly. C. Contact the Customer Care Center using the information
provided on the back page of this
manual.
3. Error 6 is displayed. A. The user interface is installed too
close to the steam head. A. Relocate the user interface away from the steam head.
4. Display is blank. A. Inadequate power is supplied to the
steam generator (green status light
on steam generator is off).
A1. Provide proper power to the
steam generator. If necessary, use
the provided test kit to ensure the
steam generator is working
properly.
A2. Contact the Customer Care
Center using the information
provided on the back page of this
manual.
B. The user interface is not receiving
power from the steam generator
(green status light on the steam
generator is on).
B. Use the provided test kit and
instructions to identify the source
of the problem.
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