Kohler MATTIA K-36971T User manual

13-1 528437
INSTALLATION INSTRUCTIONS
L
PIVOT DOOR, L-SHAPE
K-36971T
MATTIA
-1-
, 2010
Copyright Kohler China Ltd., 2010
BEFORE YOU BEGINBEFORE YOU BEGIN
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2
(
) 50~80mm
3mm/m
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Before you install your shower door, please read
these instructions carefully to familiarize yourself
with the required tools, materials, and installation
sequences. Follow the sections that pertain to your
particular installation. This will help you avoid costly
mistakes. In addition to proper installation, read all
operating and safety instructions.
All information is based on the latest product
information available at the time of publication.
Kohler China Ltd. reserves the right to make
changes in product characteristics, packaging, or
availability at any time without notice.
These instructions contain important care, cleaning,
and warranty information-
Make sure that the bath and the finished wall
material are completely and correctly installed prior
to installing your shower door. Prepare waterproof
layer to wall and floor of the showering area. It is not
allowed for any presence of electric switches and
sockets. Make sure the floor drain runs smoothly.
Before starting the door installation, lay out and
identify all the parts. Use the exploded view
illustrated on page 2 for reference.
For the installation method of customized shower
with different dimensions, please refer to this
instructions.
Tempered glass cannot be cut, drilled or knocked
by hard object. Make sure corner area of the
glass refraining from knocking so as to cause
personal injury due to broken glass.
Please install this door on Kohler
receptors or curbs. (Not included). If the curb is not
Kohler-branded, please note its top width should fall
within the range of 50~80mm.
The shower door requires a flat vertical
finished wall. The squareness of the wall is
recommended no more than 3 mm/m. KOHLER
Company won t take responsibility of the installation
quality.
please leave these
instructions for the consumer.
CAUTION: Risk of injury or product damage.
ATTENTION:
IMPORTANT:
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-2-
ROUGHING-IN
PARTS IDENTIFICATIONPARTS IDENTIFICATION
Unit: mm
SKU BCH
K-36971T 900-1000 700-1000 1870-2000
H
C15
B15
Sealing Strip
Sealing Strip
Cover Strip
Cover Strip
Side Panel
Wall Channel
X2
X2
Door Panel Assembly
Track
1120770-T01-C

-3-
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Phillips Screwdriver
Pencil
Caulk Gun
Measuring Tape
Safety Glasses
Center Punch
Hammer
Knife
Masonry Drill & 6mm Drilll Bit
Level
Materials Required
Drop Cloth
Tape
Silicone Sealant
Tools Required
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6mm
INSTALLATION REQUIREMENTSINSTALLATION REQUIREMENTS
Top Caps
Splashguard
Door Handle
Assembly
Spacer
4mm Allen Key
4mm
3mm Allen Key
3mm
X1
X6 X6
X6
Glass Fixing Clamp
Fixing Bolt
Glass Fixing Cover
X2
X4
X2
Spacer
X1
Cover
X2
Cover Cap
X2
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BB
Mark the wall 20mm in from the
front edge of the tray on both
sides.
20mm
INSTALLATION
STEP
1
IMPORTANT:
MUSTTray be level
along front edge.
-4-
x3
6mm
x3
x3
x3
0mm
STEP
2
STEP
3
DOOR SIDE: Fit the door wall channel to the wall.
Wall channel
be
vertical on
the front face.
MUST
NOTE
LH version shown. RH fitting is a mirror image of these instructions.
DOOR SIDE
The door must be
installed with the pivot
by the wall, not the
side panel.
IMPORTANT
Tray must be level in all planes
or door will not install properly.
0mm
Angled section
faces the inside
of the enclosure.
Door Side:
Fit the top and bottom tracks to the wall jamb.
Once fitted ensure structure is supported at all times.
IMPORTANT:
The flat section
of track should
face upwards at
the top and
face down at
the bottom.
Top
Bottom
20
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Caution
-5-
STEP
5
STEP
4
Carefully lift the door assembly into place.
The line on the wall
jamb marks the
maximum amount of
adjustment.
When fitted this line
be
visible outside the
wall channel.
MUST NOT
x3
6mm
x3
x3
x3
0mm
Fit the panel wall channel to the wall.
STEP
6
Note:
Fixing block must be on the
inside edge of the wall
channel.
Wall channel
be
vertical on
front face.
MUST
PANEL SIDE
For wet room fitting mark distance from back as
door side minus 11mm.
11mm
Mark the wall 20mm in from the front edge of the
tray on both sides.
20mm
20
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Caution
Caution
3mm
6mm
Place the 3mm section into the base of the wall
channel.
3mm
Break one spacer in half.
STEP
7
-6-
Have a person stand inside the enclosure.
Carefully lift the panel into place.
STEP
8
Carefully slide the panel into the wall channel.
Engage the mouldings but do not lock into place at
this moment.
STEP
9
Fix the panel to the door at top and bottom.
Note: The holes in the glass are larger than the
mounting blocks. Centre the glass on blocks when
fitting.
STEP
10
Note:
Assembly is
aided by tilting
the panel and
moving the fixing
blocks up or
down in the wall
Channel.
30mm Max
30mm
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Check that the door and panel are far enough into
the wall channels to lock securely (See Step 9).
Adjust if required.
9
Lock the panel into the wall channel by turning the
cam through 90 .
90
o
Remove the pivot base of the top track.
Locked position
STEP
12
STEP
11
-7-
STEP
13
STEP
14
Lift the door into place. Locate the bottom pivot pin
into the collar, the insert into the pivot base.
Ensure the door is fully supported at all times.
IMPORTANT:
Fit the pivot base into the top pivot pin, and tighten it
onto the top track with the screws.
IMPORTANT:
Ensure the door is fully supported at all times.
Caution
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STEP
16
STEP
15
Fit splashguards to the underside of the door.
The splashguard lip should face inside the enclosure.
-8-
STEP
17
STEP
18
Fix pivot cap onto both sides of the pivot, then knock
with rubber hammer to ensure the cap is locked in
position if necessary.
On the door side turn the adjusters through 90 to lock
the door assembly to the wall channel.
90
o
Unlocked Locked
3mm
3mm A
If the tray has been fitted level the gap under the
glass panel should be 3mm along its length and the
bottom track should be on the tray.
3mm
The position of the door can be
adjusted by loosening the fixing
screws 'A' and undoing the locks in the
wall channels. The whole assembly
can be moved to the correct position.
A
Tighten the screws and wall channel
locks when adjustment is complete.
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Fit the top caps.
Note:
If the glass is higher
than the wall channel,
trim away the
recessed section of
the top cap.
When the door is closed the magnetic
strips should touch along their length.
Fit the seals to the side of the door and the side of
the panel.
Fit the cover strip to the panel wall channel.
Start at the bottom and tap into place with a block of
wood or similar.
STEP
20
STEP
19
-9-
STEP
21
STEP
22
Fit the cover strip to the wall jamb.
Note:
The cover strip may need cutting to the correct length,
but do not stretch when fitting.
Glass should touch strip
when door is closed.
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Fit the door handle.
24hrs
Do not use the enclosure for at least 24 hours.
24
-10-
Slide the covers over the glass fixing clamps top and
bottom.
STEP
23
STEP
24
STEP
25
STEP
26
Lay a thin bead of sealant between wall channel and
wall on both sides.
Lay a thin bead of sealant along the bottom of track
and fill the gap between the glass and tray on the
outside of the enclosure.
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