Kohler PowerWAVE 8000DPA RI (S2) Series User manual

User Manual
PowerWAVE 8000DPA RI (S2)
Up to 80 kVA/kW

TS_615_01 PowerWAVE 8000DPA RI (S2) User Manual 8/6/20

TS_615_01 PowerWAVE 8000DPA RI (S2) User Manual 8/6/20
Document Control
Useful Contacts
All product, product specifications and data are subject to change without notice to improve reliability, function, design or otherwise.
Kohler Uninterruptible Power Ltd has taken every precaution to produce an accurate, complete and easy to understand specification
document and will assume no responsibility nor liability for direct, indirect or accidental personal or material damage due to any
misinterpretation of, or accidental errors, in this manual.
© 2019 Kohler Uninterruptible Power Ltd
This manual may not be copied or reproduced without written permission of Kohler Uninterruptible Power Ltd
PDF ISSUE DATE REVISION SUMMARY
TS_651_01 08/06/2020 First issue
www.kohler-ups.co.uk Kohler Uninterruptible Power Ltd web site
[e-mail] Service department – booking service, fault reporting etc.
[e-mail] Technical queries
[e-mail] Hardware sales
[e-mail] Extended warranty agreements etc

TS_615_01 PowerWAVE 8000DPA RI (S2) User Manual 8/6/20

TS_615_01 PowerWAVE 8000DPA RI (S2) User Manual 8/6/20
Warranty
The PowerWAVE 8000DPA RI (S2) UPS is supplied with a limited warranty that the UPS and its component parts are free
from defects in materials and workmanship for a period of one year from the date of original commissioning, or fifteen
months from the date of original delivery, whichever is the sooner.
This warranty is the only warranty given and no other warranty, express or implied, is provided.
This warranty is invalidated if the UPS is used without having first been commissioned by a fully trained and authorised
person. This warranty does not apply to any losses or damages caused by misuse, abuse, negligence, neglect,
unauthorised repair or modification, incorrect installation, inappropriate environment, accident, act of God or inappropriate
application.
If the UPS fails to conform to the above within the warranty period then Kohler Uninterruptible Power Ltd will, at its sole
option, repair or replace the UPS.
All repaired or replaced parts will remain the property of Kohler Uninterruptible Power Ltd.
As a general policy, Kohler Uninterruptible Power Ltd does not recommend the use of any of its products in life support
applications where failure or malfunction of the product can be reasonably expected to cause failure of the life support
device or to significantly affect it’s safety or effectiveness. Kohler Uninterruptible Power Ltd does not recommend the use
of any of its products in direct patient care. Kohler Uninterruptible Power Ltd will not knowingly sell its products for use in
such applications unless it receives in writing assurances satisfactory to Kohler Uninterruptible Power Ltd that the risks of
injury or damage have been minimized, the customer assumes all such risks and the liability of Kohler Uninterruptible
Power Ltd is adequately protected under the circumstances.
Extended Warranty
The Standard Warranty may be enhanced by protecting the UPS with an Extended Warranty Agreement (maintenance
contract). An Extended Warranty Agreement enhances the standard warranty by providing:
• Regular preventative maintenance inspections
• Guaranteed speed of response to operational problems
• 24 hour telephone support
• Fully comprehensive (excluding batteries) cover
Contact the Service Support Hotline on 0800 731 3269 (24Hr.) for further details.
Additional Service/Maintenance Support
In addition to providing support for the PowerWAVE 8000DPA RI (S2), Kohler Uninterruptible Power Ltd can provide
maintenance and support of a wide range of different UPS products.
If you are interested in obtaining an extended warranty for your PowerWAVE 8000DPA RI (S2), or require service/
maintenance support for any other UPS you may have, please contact Kohler Uninterruptible Power Ltd at the following
address:
CAUTION: The UPS system may contain batteries which must be re-charged for a minimum of 24 hours every
six months to prevent deep-discharging. Batteries that have been deeply-discharged, for whatever reason, are
not covered by the warranty.
Kohler Uninterruptible Power Ltd.
Woodgate
Bartley Wood Business Park
Hook
Hampshire
United Kingdom
RG27 9XA
Tel: [phone]
0800 731 3269 (24Hr.)
Email: [e-mail]

TS_615_01 PowerWAVE 8000DPA RI (S2) User Manual 8/6/20

TS_615_01 PowerWAVE 8000DPA RI (S2) User Manual 8/6/20 I
Table of contents
1: Safety 1
1.1 Description of symbols used in this manual 1
1.2 User precautions 1
1.3 Declaration of Safety conformity and CE marking 2
2: General Description 3
2.1 Introduction 3
2.1.1 Reliability and quality standards 3
2.2 PowerWAVE 8000DPA RI (S2) system 3
2.2.1 System configuration 3
2.2.2 Advanced Design Features 4
2.3 Functional description of operation 5
2.3.1 UPS Power module internal operation 6
2.3.2 UPS module operational states 7
2.3.3 Parallel system operation 9
2.3.4 UPS system operation 10
2.4 Component identification 12
2.5 Module control panel 14
2.5.1 Module mimic LED indicators 14
2.5.2 Operator buttons 15
2.5.3 LCD Power management display 16
2.6 PW8000DPA RI Communication interface 18
2.6.1 Introduction 18
3: Installation Planning 20
3.1 Introduction 20
3.2 Environmental and mechanical planning 20
3.2.1 Environmental considerations 20
3.2.2 Installation 21
3.3 Electrical and cabling planning 22
3.3.1 General requirements 22
3.3.2 Cable and fuse sizing 23
3.4 External maintenance bypass 29
4: Installation Procedure 30
4.1 Introduction 30
4.2 Taking receipt of the UPS 30
4.2.1 Reporting transportation damage 30
4.2.2 Local transportation 31
4.2.3 Storage 31
4.3 Unpacking 32
4.4 Mechanical installation 33
4.5 Power cabling 41
4.5.1 Safety notes 41

II TS_615_01 PowerWAVE 8000DPA RI (S2) User Manual 8/6/20
4.5.2 Power connections 42
4.5.3 Connecting the power cables (single-feed input) 44
4.5.4 Connecting the power cables (dual-feed input) 44
4.5.5 Connecting the UPS output cables 44
4.5.6 Connecting the battery 45
4.6 Remote monitoring and control facilities 45
4.6.1 PW8000DPA RI communications interface 45
4.7 Installation completion 45
5: Operating Instructions 46
5.1 Introduction 46
5.1.1 Operating procedure summary 46
5.1.2 General warnings 46
5.2 How to start the UPS system from a fully powered-down condition 48
5.3 Operating in ECO (on bypass) mode 50
5.3.1 How to power-up the UPS system and operate in ECO (on bypass) mode 50
5.3.2 How to transfer to ECO (on bypass) from on-line (on inverter) mode 50
5.3.3 How to transfer to on-line (on inverter) fro ECO (on bypass) mode 51
5.3.4 How to Turn OFF the UPS system when operating in ECO (on bypass) mode 51
5.4 How to transfer the load to the maintenance bypass 52
5.5 How to shut down the complete UPS system 54
6: Maintenance 55
6.1 Introduction 55
6.2 User responsibilities 55
6.3 Battery testing 55
7: Troubleshooting 56
7.1 Alarms 56
7.2 Module control panel 56
7.3 Troubleshooting table 57
7.4 Contacting service 57
8: Options 58
8.1 Customer communications 58
8.1.1 Customer control inputs (X1) 58
8.1.2 Dry port outputs (X2) 60
8.1.3 Serial RS232 Computer interface – USB & JD1 (Smart Port) 61
8.1.4 Network interface card slots 61
8.2 UPS Monitoring and automated control software 62
8.2.1 The importance of UPS management 62
8.2.2 SNMP monitoring software 62
8.2.3 WAVEMON UPS monitoring and control software 62
8.2.4 PowerREPORTER™ management software 63
9: Specification 65
9.1 Mechanical characteristics 65
9.2 UPS Module characteristics 66
9.3 Battery Characteristics 68
9.4 Communication Options 69
9.5 Standards 69

TS_615_01 PowerWAVE 8000DPA RI (S2) User Manual 8/6/20 1
1Safety
1.1 Description of symbols used in this manual
1.2 User precautions
WARNING: The warning symbol is used where there is danger of an electrical shock, equipment damage or
personal-injury.
CAUTION: The caution symbol is used to highlight important information to avoid possible equipment
malfunction or damage.
WARNING: Keep this manual with the UPS for future reference.
WARNING: The UPS and peripheral equipment must be installed by suitably qualified and trained personnel
who are aware of the potential shock hazards.
WARNING: Do not attempt to install this UPS system until you have read and understood ALL the safety
instructions and hazard warnings contained in this manual.
WARNING: High leakage current!
Ensure that the UPS has been correctly earthed before you connect the mains power supply
WARNING: Do not apply electrical power (AC or DC) to the UPS before it has been commissioned by a fully
trained engineer authorised by Kohler Uninterruptible Power Ltd.
WARNING: All servicing must be performed by a Kohler Uninterruptible Power Ltd approved engineer.
WARNING: Do not attempt to service the UPS yourself. You run risk of exposure to dangerous voltages if you
open or remove the UPS covers!
WARNING: Kohler Uninterruptible Power Ltd will assume no responsibility or liability for accidents or injuries
due to incorrect operation or manipulation of the UPS or peripheral equipment.
CAUTION: The PowerWAVE 8000DPA RI (S2) is a Class A UPS product (according to EN 62040-3). In a
domestic environment the UPS may cause radio interference. In such an environment the user may be
required to undertake additional measures.

1: Safety
2TS_615_01 PowerWAVE 8000DPA RI (S2) User Manual 8/6/20
1.3 Declaration of Safety conformity and CE marking
The PowerWAVE 8000DPA RI (S2) UPS system is designed and manufactured in accordance with Quality Management
Systems standard EN ISO 9001. The CE marking indicates conformity to the EEC Directive by the application of the
following standards in accordance with the specifications of the harmonized standards:
• 2006/95/EC Low voltage directive
• 2004/108/EC Electromagnetic Compatibility directive (EMC)
Standards as reference:
• EN-IEC 62040-1
Uninterruptible power supply (UPS). Part 1-1: General and safety requirements for UPS's used in accessible areas
by end users.
• EN-IEC 60950-1
IT equipment. Safety. Part 1: General requirements
• EN-IEC 62040-2
Uninterruptible power supply (UPS). Part 2: EMC requirements
• EN-IEC 62040-3
Uninterruptible power systems (UPS). Part 3: Performance and test requirements
• 2011/65/EU
Restriction of the use of certain hazardous substances (RoHS) DIRECTIVE
The supplier's responsibility is excluded if the customer modifies, or intervenes with, this product in any way.
Product Standards Standards
Safety EC/EN 62040-1 EC/EN 60950-1
Electromagnetic Compatibility (EMC) IEC/EN 62040-2 (C1)
Emission cat. C3
Immunity cat. C3
IEC/EN 61000-4-2
IEC/EN 61000-4-3
IEC/EN 61000-4-4
IEC/EN 61000-4-5
IEC/EN 61000-4-6
IEC/EN 61000-4-8
IEC/EN 61000-2-2
Performance EN-IEC 62040-3
2011/65/EU
VFI-SS-111
RoHS EN50581:2012 EN50581:2012