Konica Minolta bizhub C652 Series Instruction manual

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INSTALLATION MANUAL
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A0P0-9951-14
<Important>
Be sure to correctly follow the procedures in order as explained in this Installation Manual.
If you do not follow the procedure in order, the image trouble may occur.
I. Outline of installation procedures
When installing the machine and associated options as a system, follow the order shown on the upper.
Note:
• For the detailed installation procedures for each option, follow the instructions given in the corresponding
installation manual and perform the procedures correctly.
• Once the Power Switch is turned ON, do not turn OFF it until the installation work has been completed.
• When transporting the machine, assign an adequate number of persons to the job and follow the speci-
fied correct procedures.
(mass: approx. 221 kg (487-1/4 lb))
OT-503
Machine
Electronic system options
MK-715*1
SP-501
IC-412*2
VI-505*2
✱Electronic system options
MK-720*2
EK-604*2
UK-203*2
WT-506
AU-102 LU-204
*1 : Varies depending on the applicable marketing area.
*2 : No particular order in installation procedures.
AU-101
ZU-606
AU-201 LU-301
PK-516
SD-508
FK-502
KH-101
FS-526
JS-602
PI-505
EK-605*1*2
SC-507*2
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II. Installation space (unit: mm (inch))
bizhub C652 + ZU-606 + FS-526 + LU-204
III. Pre-installation check items
1. Select a level and stable place for installing the
machine.
2. Be sure to use a power source of the voltage and
frequency indicated in the product specifications.
Ensure that the current carrying capacity of the
power outlet is at least equal to the current listed
in the product specifications.
3. Power the machine directly from a dedicated
power outlet. (Do not use an extension cord.)
4. Do not plug or unplug the power cord with wet or
dirty hands, otherwise you may get an electric
shock.
5. Avoid a hot and humid environment, or a place
exposed to direct sunlight.
6. Avoid a dusty location, or a place near volatile
and flammable substances.
7. Avoid a poorly ventilated place.
IV. Accessory parts
* Varies depending on the applicable marketing
area.
Note:
Keep the label (Super G3 label) at hand. It is nec-
essary for mounting the FAX Kit.
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418
(16-7/16)
1107
(43-9/16)
1155
(45-1/2)
495
(19-1/2)
1252
(49-5/16)
1575 (62-1/16)
1650 (64-15/16)
238
(9-3/8)
50
(2)
1064
(41-7/8)
2554 (100-9/16)
No. Name Q’ty
1. User’s guide holder 1
2. Quick guide
(Copy/Fax/Scan/Box operations) 1
3. Installation manual 1 set
4. User’s guide CD 1
5. CD-ROM 1 set
6. Tray label 1
7. Paper size label 1
8. Label (Legal restrictions on copying) * 1
9. Label (Super G3 label) 1
10. Chart 1
11. Cap A (black) 2
12. Cap B (white) 2
13. Power cord * 1
14. Connector cover 1
15. IR Cover 1
16. Mounting screw 1
17. Spacer A 1
18. Spacer B 1
19. Power cord instruction * 1
20. Panel pen 1
After unpacking, be sure to get rid of the
packaging materials and keep them out of
the reach of children.
Putting the head in the plastic bag
involves danger of suffocation.
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V. Unpacking the machine
1. Open the shipping box and take out the IU ship-
ping box and packaging material.
Note:
Save the slope and cushion removed here for later
use.
2. Remove the fixing material (upper).
3. Hold onto the handle of the machine and tilt the
machine to the right and left. Under this condition,
remove the mirror mat and fixing material (lower).
4. Separate the cushion into two and install them to
the pallet (at two places).
5. Take out the slope and protective tape and
remove nails from the plastic bag.
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Cushion
Slope
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6. Position the slope as illustrated and drive nails in
to fix the slope in position.
Note:
Insert the nails in the outer holes.
7. Holding onto the front cover and the back panel
of the machine, slide the machine down along the
slope.
Note:
Machine mass: 217 kg (478-1/2 lb)
• Perform this step on a level, stable site and
assign an adequate number of persons.
• When sliding the machine down, do not hold
onto the IR portion.
• Do not insert your leg under the slope.
VI. Removing protective tape, packing and
other shipping materials
1. Remove the protective tape and protective mate-
rial.
Note:
After removing protective tape B, be sure to lock
the lever.
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B
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A
<Viewed from point A>

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2. Remove the protective material.
3. Remove the reinforcement plate (four screws).
4. Remove the packing bracket.
Note:
Do not loosen or remove the shoulder screw from
the portion on which the packing bracket A is
mounted.
5. Pull the tray 1 out and remove the protective tape
from the tray.
6. Pull the tray 2 out and remove the protective tape
from the tray.
7. Pull trays 3 and 4 out and remove the desiccant
and protective sheet.
8. Remove the protective tape from trays 3 and 4.
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Packing
bracket A
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VII. Installing the toner cartridge
Note:
Since cartridge is not furnished with the machine,
purchase toner cartridge (of different colors) sepa-
rately.
1. Open the upper front door.
2. Shake the toner cartridge up and down five to ten
times.
Note:
Shake the cartridge adequately. Otherwise, it may
cause trouble.
3. Remove protective tape of the toner cartridge.
4. Insert the toner cartridge into the machine.
Note:
Make sure that the color is same between insert-
ing port and the toner cartridge.
5. Push the toner cartridge all the way in.
Note:
Make sure that the toner cartridge is pushed all the
way in.
6. Using the same procedure, install the toner car-
tridges for other colors of toner.
7. Close the upper front door.
VIII. Mounting the accessory parts
1. Attach the cap A and B furnished with the
machine.
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2. Install the IR cover furnished with the machine
(one mounting screw furnished with the
machine).
3. Attach the connector cover furnished with the
machine.
4. Install the spacer A furnished with the machine.
5. Install the spacer B furnished with the machine.
6. Set the panel pen in the pen holder at the control
panel.
IX. Installing the user’s guide holder
Install the user’s guide holder.
X. Installing the set guide for banner paper
Open the manual bypass tray and set the set guide
for banner paper.
* Omit this step for markets where the set guide for
banner paper (MK-715) is not available as an
option.
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XI. Connecting the power cord
1. Connect the power cord.
2. Plug the power cord into the power outlet.
3. To remove moisture from the paper in the tray,
turn ON the switch shown in the illustration.
XII. Toner supply
1. Turn ON the Main Power Switch and then Sub
Power Switch.
2. Display the Service Mode screen.
(For details of how to display the Service Mode
screen, see the service manual.)
3. Touch “Imaging Process Adjustment.”
4. Touch “TCR Toner Supply.”
5. Touch “Cyan”, “Magenta”, “Yellow”, and “Black”,
and press the start key.
Note:
After pressing the start key, wait about one minute
as it is.
6. Check that the start key lights up blue and the
supply operation is complete.
7. Touch “OK.”
8. Touch “Exit” on the Service Mode screen.
XIII. Adjusting touch panel
1. Press the accessibility key.
2. Touch “Touch Panel Adjustment.”
3. Using the panel pen, lightly touch the center of
the + markers at four places on the touch panel.
(Any specific marker can be the first one.)
Note:
Pressing the touch panel hard may cause dam-
age.
* When all the markers at four places have been
touched, the start key turns blue and lights up
steadily blue.
4. Press the start key.
5. Touch “Close.”
XIV. Setting gradation adjust
1. Set that A3 or Ledger paper is loaded in
the tray.
Note:
If the A3 or Ledger paper is not readily
available, use A4 or Letter paper.
2. Display the Service Mode screen.
(For details of how to display the Service Mode
screen, see the service manual.)
3. Touch “Imaging Process Adjustment.”
4. Touch “Gradation Adjust.”
5. Touch “Stabilizer” and press the start key.
* When the start key lights up blue, go to step 6.
Note:
When a maintenance call occurs, see the service
manual.
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Switch

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<If A3 or Ledger paper is set in step 1>
6. Touch “Print”, select “A3 /11×17 ”, and
press the start key.
A test pattern will then be produced on the A3
or Ledger paper.
7. Place the test pattern face down on the original
glass.
8. Place about ten sheets of A3 or Ledger
paper on the test pattern placed on the original
glass.
Lower the cover.
9. Press the start key.
The machine will start reading the test pattern.
10. When the machine completes reading the test
pattern, the “Gradation Adjust” screen will reap-
pear.
11. Repeat steps from 6 through 9 to let the
machine read the test pattern two times.
12. Touch “Copy”, select “A3 /11×17 ”, and
press the start key.
A test pattern will then be produced on the
A3 or Ledger paper.
13. Place the test pattern face down on the original
glass.
14. Place about ten sheets of A3 or Ledger
paper on the test pattern placed on the original
glass.
Lower the cover.
15. Press the start key.
The machine will start reading the test pattern.
16. When the machine completes reading the test
pattern, the “Gradation Adjust” screen will reap-
pear.
17. Repeat steps from 12 through 15 to let the
machine read the test pattern two times.
18. Touch “END.”
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Magenta
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Cyan
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<If A4 or Letter paper is set in step 1>
6. Touch “Print”, select “A4 /8½×11 ”, and
press the start key.
A test pattern will then be produced on the two
A4 or Letter papers.
7. Place the test pattern face down on the original
glass.
8. Place about ten sheets of A3 or Ledger
paper on the test pattern placed on the original
glass.
Lower the cover.
9. Press the start key.
The machine will start reading the test pattern.
10. When the machine completes reading the test
pattern, the “Gradation Adjust” screen will reap-
pear.
11. Repeat steps from 6 through 9 to let the
machine read the test pattern two times.
12. Touch “Copy”, select “A4 /8½×11 ”, and
press the start key.
A test pattern will then be produced on the two
A4 or Letter papers.
13. Place the test pattern face down on the original
glass.
14. Place about ten sheets of A3 or Ledger
paper on the test pattern placed on the original
glass.
Lower the cover.
15. Press the start key.
The machine will start reading the test pattern.
16. When the machine completes reading the test
pattern, the “Gradation Adjust” screen will reap-
pear.
17. Repeat steps from 12 through 15 to let the
machine read the test pattern two times.
18. Touch “END.”
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Magenta
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Cyan
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XV. Adjusting skew feed
Note:
Perform this adjustment if necessary.
1. Close the reverse automatic document feeder.
2. Turn OFF and ON the Main Power Switch.
Note:
When displayed the Service Mode screen, be sure
to turn off the main power after exiting the Service
Mode screen and wait for 10 seconds or more
before turning on.
3. Check how the edges of the chart are misaligned.
The amount of the deviation of the chart will be X.
4. Place the chart in the document feeding tray (with
the side having an arrow facing up).
5. Make copies 5 times repeatedly in single side
mode.
6. Fold all 5 sample copies as illustrated and check
for any deviation.
Deviation on the sample will be Y.
7. Obtain the difference between the deviation of
the chart and the deviation of the sample.
Difference of the deviation = Y - X
Specifications: 0 ± 2 mm
* If the difference of the deviation does not fall
within the specified range, perform the following
adjustment.
8. Loosen the mounting screw on the right hinge
viewed from the front.
9. When the difference of the deviation is + (plus),
turn the screw counterclockwise to adjust.
Note:
• When turning the screw, be sure not to raise the
reverse automatic document feeder until in an
upright position.
• When the adjusting plate is set far left, do not
tighten any further.
* To prevent the adjustment screw breakage, be
sure to follow the above instructions.
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XX
Deviation in + (plus) Deviation in - (minus)
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YY
Deviation in + (plus) Deviation in - (minus)
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Adjusting plate
Mounting
screw
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10. When the difference of the deviation is - (minus),
turn the screw clockwise to adjust.
Note:
When turning the screw, be sure not to raise the
reverse automatic document feeder until in an
upright position.
* To prevent the adjustment screw breakage, be
sure to follow the above instructions.
11. After the adjustment is completed, tighten the
mounting screws on right side hinge securely
with screwdriver.
XVI. Adjusting the document stop position
Note:
Perform this adjustment if necessary.
1. Display the Service Mode screen.
(For details of how to display the Service Mode
screen, see the service manual.)
2. Touch “ADF.”
3. Touch “Feed Zoom.”
4. Touch “Auto Adjust.”
5. Place the chart in the document feeding tray (with
the side having an arrow facing up).
6. Press the Start key.
7. Check that “Adjustment Result” is “OK” and then
touch “SET.”
8. Touch “END.”
9. Touch “Mixed original size adjustment.”
10. Place the chart in the document feeding tray
(lengthwise).
11. Press the Start key.
12. Check that “Adjustment Result” is “OK.”
13. Touch “END.”
14. Touch “Auto Stop Position Adjustment.”
15. Touch “Sub Scanning Direction 1-Side.”
16. Place the chart in the document feeding tray
(with the side having an arrow facing up).
17. Press the Start key.
18. Check that “Adjustment Result” is “OK” and then
touch “SET.”
19. Touch “Sub Scanning Direction 2-Side.”
20. Place the chart in the document feeding tray
(Make sure that the blank surface of the chart
faces up).
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Mounting
screw
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21. Press the Start key.
22. Check that “Adjustment Result” is “OK” and then
touch “SET.”
23. Touch “Main Scanning (Front).”
24. Place the chart in the document feeding tray
(with the side having an arrow facing up).
25. Press the Start key.
26. Check that “Adjustment Result” is “OK” and then
touch “SET.”
27. Touch “Main Scanning (Back).”
28. Place the chart in the document feeding tray
(Make sure that the blank surface of the chart
faces up).
29. Press the Start key.
30. Check that “Adjustment Result” is “OK” and then
touch “SET.”
31. Touch “END.”
32. Touch “Exit” on the Service Mode screen.
33. Turn OFF and ON the Main Power Switch.
Note:
When displayed the Service Mode screen, be sure
to turn off the main power after exiting the Service
Mode screen and wait for 10 seconds or more
before turning on.
XVII. Non-image area erase check
1. Make sure that the Service Mode screen is dis-
played.
2. Select the Non-Image Area Erase Check function
as follows:
Machine →→Non-Image Area Erase Check.
Note:
• Open fully the reverse automatic document
feeder.
• Do NOT place a document on the document
glass.
• Clean the document glass if dirty.
3. Press the Start key.
4. Make sure that “Result” is “OK.”
Note:
If “Result” is “NG1” or “NG2”, review the place and
direction of installation, or take measures to block
the light source (by covering it, etc.), then perform
installation checking again.
(If a fluorescent light or other bright light sources
exist right above the machine, the light source can
hinder installation checking and cause operation
errors in the Non-Image Area Erase Check. For
detailed information, see the service manual.)
5. Touch “OK.”
6. Touch “Exit” on the Service Mode screen.
7. Turn OFF and ON the Main Power Switch.
Note:
When displayed the Service Mode screen, be sure
to turn off the main power after exiting the Service
Mode screen and wait for 10 seconds or more
before turning on.
XVIII. Date/Time setting
1. Display the Service Mode screen.
(For details of how to display the Service Mode
screen, see the service manual.)
2. Display the Date & Time Setting screen.
(To display the Date & Time Setting screen, press
Stop →1 →1 →4 →4 →Clear on the control
panel.)
3. Press the clear key.
4. Enter the data for the year, month, day, and time-
of-day from the 10-key pad.
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5. Touch “Entry.”
Note:
Touching the Entry key returns the figures in the
Date & Time Setting screen to 0 and Date & Time
Setting has been completed.
6. Touch “END.”
7. Touch “Exit” on the Service Mode screen.
8. Select the Date/Time Setting function as follows:
Utility/Counter →Administrator Settings →Enter
the Administrator Password (Default setting:
12345678) →System Settings →Date/Time Set-
tings.
9. Select the item you want to set and press the
clear key.
10. Enter the data for the year, month, day, and
time-of-day from the 10-key pad.
11. Touch “OK.”
12. Touch “Close” three times.
XIX. Install date
1. Display the Service Mode screen.
(For details of how to display the Service Mode
screen, see the service manual.)
2. Select the Install Date function as follows:
System 1 →Install Date.
3. Press the clear key.
4. Enter the data for the year, month, and day from
the 10-key pad.
5. Touch “Entry.”
Note:
Touching the Entry key returns the figures in the
Install Date screen to 0 and Install Date has been
completed.
6. Touch “END.”
XX. Serial number input
Note:
Serial number input is needed only for optional
devices that will be installed later.
1. Select the Serial Number Input function as fol-
lows: System 1 →Serial Number.
2. Touch the item you want to enter and input the
serial number.
3. Touch “END.”
4. For other devices, enter their serial number in the
same way.
5. Touch “END.”
XXI. Unit change
Note:
This function allows the user to select the type of
message that will appear when the replacement
time arrives for each of the different units.
1. Select the Unit Change function as follows:
System 2 →Unit Change.
2. Select the appropriate message type for each
unit.
3. Touch “END.”
XXII. List output
1. Load the tray 1 with A4 or Letter paper.
2. Touch “List Output.”
3. Check that “Machine Management List” is
selected and press the start key.
The list will be output.
4. Output “Adjustments List” in the same way.
5. Touch “2.”
6. Check that “Service Parameter” is selected and
press the start key.
The list will be output.
7. Touch “END.”
8. Touch “Exit” on the Service Mode screen.
9. Turn OFF and ON the Main Power Switch.
Note:
When displayed the Service Mode screen, be sure
to turn off the main power after exiting the Service
Mode screen and wait for 10 seconds or more
before turning on.
XXIII. Changing paper size (Tray 3 and 4)
1. Turn OFF the Main Power Switch.
2. Pull out the tray 3.
3. Remove the front and rear paper guide plates
(four screws each).
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Paper guide plate (front)
Paper guide plate (rear)

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4. Remove the end guide plate (two screws).
5. Align the paper guide plate (rear) with the line
marked in the bottom of the tray. Secure the
paper guide plate (four screws).
Note:
Depending on paper size, the positioning method
of the paper guide plate (rear) is different.
< B5/8.5”/16K >
Insert the paper guide plate (rear) into the hole
and press it towards the rear end of the hole until it
stops. Secure the plate with screws.
< A5/POST >
Insert the paper guide plate (rear) into the hole
and press it towards the front end of the hole until
it stops. Secure the plate with screws.
6. Place a sheet of paper as large as the paper size
you are setting in the bottom of the tray. Align the
paper guide plate (front) with the end of the
sheet.
Gap between the sheet and the paper guide plate
(front): 1mm or less
7. Tighten the two front screws. Remove the sheet
and tighten the two rear screws.
8. Align the end guide plate with the line marked in
the bottom of the tray and secure it (two screws).
9. Close the tray 3.
10. Turn ON the Main Power Switch.
11. Display the Service Mode screen.
(For details of how to display the Service Mode
screen, see the service manual.)
12. Select the LCC size setting function as follows:
System 2 →LCC size setting.
13. Touch “Tray 3” and select the paper size that
was set for the tray 3.
14. Touch “END.”
15. Touch “Exit” on the Service Mode screen.
16. Turn OFF and ON the Main Power Switch.
Note:
When displayed the Service Mode screen, be sure
to turn off the main power after exiting the Service
Mode screen and wait for 10 seconds or more
before turning on.
17. Perform the same procedure for the tray 4.
XXIV. Affixing the tray labels
Affix the tray label or paper size label at the location
shown in the illustration.
Note:
If both are to be affixed, the tray label should be on
the upper side and the paper size label on the
lower side.
* For loading the paper as well as setting the paper
type, refer to the user’s guide.
XXV. Affixing the label (Legal restrictions
on copying)
Affix the label (Legal restrictions on copying) to the
position shown below.
Note:
This step may not be performed depending on the
applicable marketing area.
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Front Rear
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Label
XXVI. Check through test print
Make operation checks using “Setting Information
Print.”
1. Select the function to be used as follows:
Utility/Counter →User Settings →Printer Set-
tings →Print Reports.
The types of the test prints that can be printed will
be displayed.
2. Touch “Configuration Page.”
3. Touch A4 size and press the start key.
Check that the machine produces the corre-
sponding printed page.
4. Touch “Cancel” and then touch “Close” four
times.
XXVII. Connecting cables
1. Connect the networking equipment (HUB) using
the network cable.
Note:
The following shows the recommended network
cables that correspond to each communication
speed.
• 10BaseT/100BaseTX: Category 5
• 1000BaseT: Category 5E, Category 6
2. Check LEDs for lighting conditions.
LED1:
Should light up steadily if the link network con-
nection has been made.
LED2:
Should blink according to the communications
status of the ACT network.
XXVIII. Network setting
Make the TCP/IP address setting for the network.
Note:
Consult the network administrator for the setting
value to be entered and make settings as
required.
1. Select the function to be used as follows:
Utility/Counter →Administrator Settings →Enter
the Administrator Password →Network Settings
→TCP/IP Settings →IPv4 Settings.
2. Touch “Manual Input” of IP Address Setting
Method and make the following settings.
IP Address: IP address of the controller
Subnet Mask: Subnet mask of the network, to
which the machine is connected
Default Gateway: IP address of the default gate-
way
3. Touch “OK.”
4. Turn OFF and ON the Main Power Switch.
5. Select the function to be used as follows:
Utility/Counter →Administrator Setting →Enter
the Administrator Password →Network Settings
→Forward →Detail Settings →PING Confirma-
tion, and make the operation check of TCP/IP.
LED1
LED2
Networkport
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