Kremlin-Rexson 151.110.600 User manual

DOCUMENTATION - DOKUMENTATION - DOCUMENTACIÓN
PISTOLET MANUEL D’EXTRUSION / EXTRUSION MANUAL SPRAY GUN / MANUELLE
EXTRUSIONSPISTOLE / PISTOLA MANUAL DE EXTRUSIÓN
500 BAR / 7251.5 PSI
Notice / Manual / Betriebsanleitung : 582.063.110 - 1605
Date / Datum / Fecha : 27/05/16
Annule / Supersede / Ersetzt / Anula :
Modif. / Änderung :
NOTICE ORIGINALE / TRANSLATION FROM THE ORIGINAL MANUAL
/ ÜBERSETZUNG DER ORIGINAL BETRIEBSANLEITUNG
/ TRADUCCIÓN DEL MANUAL ORIGINAL
IMPORTANT :Lire attentivement tous les documents avant le stockage, l'installation ou la mise en service du
matériel concerné (à usage strictement professionnel).
Before assembly and start-up, please read and clearly understand all the documents relating to this equipment
(professional use only).
WICHTIGER HINWEIS: Vor Lagerung, Installation oder Inbetriebnahme des Geräts bitte sämtliche Dokumente
sorgfältig lesen (Einsatz nur von geschultem Personal).
IMPORTANTE : Lea con atención todos los documentos antes de almacenar, instalar o poner en marcha el
equipo (uso exclusivamente profesional).
PHOTOS ET ILLUSTRATIONS NON CONTRACTUELLES. MATERIELS SUJETS A MODIFICATION(S) SANS PREAVIS.
THE PICTURES AND DRAWINGS ARE NON CONTRACTUAL. WE RESERVE THE RIGHT TO MAKE CHANGES WITHOUT PRIOR NOTICE.
ALLE IN DIESEM DOKUMENT ENTHALTENEN SCHRIFTLICHEN ANGABEN UND ABBILDUNGEN STELLEN DIE NEUESTEN
PRODUKTINFORMATIONEN DAR. WIR BEHALTEN UNS DAS RECHT VOR, JEDERZEIT OHNE VORANKÜNDIGUNG ÄNDERUNGEN
VORZUNEHMEN.
LAS FOTOGRAFÍAS E ILUSTRACIONES NO SON VINCULANTES. LOS MATERIALES ESTÁN SUJETOS A CAMBIOS SIN PREVIO AVISO.
KREMLIN - REXSON
l
150, avenue de Stalingrad
93 245 - STAINS CEDEX - France
 : 33 (0)1 49 40 25 25 Fax : [phone]
www.kremlin-rexson.com

KREMLIN REXSON N° : 578.001.130-UK-1103
INSTALLATION AND SAFETY
INSTRUCTIONS
TRANSLATION OF THE ORIGINAL MANUAL
IMPORTANT :Before assembly and start-up, please read and clearly understand all the documents
relating to this equipment (professional use only).
THE PICTURES AND DRAWINGS ARE NON CONTRACTUAL. WE RESERVE THE RIGHT TO MAKE CHANGES WITHOUT
PRIOR NOTICE.
KREMLIN - REXSON
l
150, avenue de Stalingrad
93 245 - STAINS CEDEX – France
 : 33 (0)1 49 40 25 25 Fax : [phone]
www.kremlin-rexson.com

KREMLIN REXSON N° : 578.001.130-UK-1103
1. SAFETY INSTRUCTIONS
GENERAL SAFETY INSTRUCTIONS
CAUTION : The equipment can be dangerous if you do not follow our
instructions concerning installation and servicing described in this manual
and in accordance with applicable European standards and local national safety
regulations.
Please carefully read all the instruction literature before operating your
equipment.
Only trained operators can use the equipment (To acquire an essential training, please contact the
"KREMLIN REXSON University" training center - Stains).
The foreman must ensure that the operator has understood the safety instructions for this equipment as
well as the instructions in the manuals for the different parts and accessories.
Read carefully all instruction manuals, label markings before operating the equipment.
Incorrect use may result in injury. This equipment is for professional use only. It must be used only for
what it has been designed for. Never modify the equipment. The parts and accessories supplied must be
regularly inspected. Defective or worn parts must be replaced.
Guards (motor cover, coupling shields, connectors,…) have been designed for a
safe use of the equipment.
The manufacturer will not be held responsible for bodily injury or failure and / or
property damage due to destruction, the overshadowing or the partial or total
removal of the guards.
Never exceed the equipment components' maximum working pressure.
Comply with regulations concerning safety, fire risks, electrical regulations in force in the country of final
destination of the material. Use only products or solvent compatible with the parts in contact with the
material (refer to data sheet of the material manufacturer).
PICTOGRAMS
ADFECG
NIP HAZARD WARNING
MOVING
ELEVATOR
WARNING
MOVING PARTS WARNING MOVING
SHOVEL
DO NOT
EXCEED THIS
PRESSURE
HIGH PRESSURE
HAZARD
HJLKMQ
RELIEF OR
DRAIN VALVE WARNING HOSE
UNDER
PRESSURE
WEAR
GLASSES
OBLIGATORY
WEAR OF
GLOVES IS
OBLIGATORY
PRODUCT
VAPOR
HAZARDS
WARNING
HOT PARTS OR
AREAS
NPR
ELECTRICAL
HAZARD WARNING FIRE HAZARDS EXPLOSION HAZARDS GROUNDING WARNING (USER) WARNING SERIOUS
INJURIES

KREMLIN REXSON N° : 578.001.130-UK-1103
FIRE - EXPLOSION - SPARKS - STATIC ELECTRICITY HAZARDS
A poor earth connection, inadequate ventilation, sparks or static electricity can cause an
explosion or fire. to avoid these risks when using or servicing KREMLIN REXSON equipment,
the following safety procedures must be followed :
ensure a good earth connection and ground the parts to be handled i.e. solvents,
materials, components and equipment,
ensure adequate ventilation,
keep working area clean and free from waste solvents, chemicals, or solid waste i.e.
rags, paper and empty chemicals drums,
never use electrical switches / power if in an atmosphere of volatile solvent vapour,
stop working immediately in case of electrical arcs,
never store chemicals and solvents in the working area.
use paint whose flash point is the highest possible to prevent from any formation of gas
and inflammable vapours (refer to materials' safety instructions),
install a cover on the drums to reduce the diffusion of gas and vapours in the
spraybooth.
TOXIC PRODUCT HAZARDS
Toxic products or vapours can cause severe injury not only though contact with the body, but
also if the products are ingested or inhaled. It is imperative :
to know the material products and their risks,
notified or hazardous materials must be stored in accordance with the regulations,
the material must be stored in an appropriate container, never place materials in a
container where there is a risk of spillage or leakage,
a procedure must be applied for the safe disposal of waste material. It must comply with
all prevailing regulations and legislations of the country where the equipment is to be
used,
protective clothing should always be worn in compliance with the material
manufacturers' recommendations,
depending on the application and chemical safety instructions, safety glasses, hearing
protective earplug, gloves, foot wear, protective masks and possible breathing
equipment should be worn to comply with the regulations (Refer to chapter "Safety
equipment of KREMLIN selection guide).
CAUTION!
It is forbidden to use material containing high concentrations of halogenated hydrocarbon
solvents with aluminium or zinc fillers .Non-compliance with the instructions may cause
explosion risk causing serious or fatal injury.

KREMLIN REXSON N° : 578.001.130-UK-1103
EQUIPMENT REQUIREMENTS
Guards (motor cover, coupling shields, connectors,…) have been designed for a
safe use of the equipment.
The manufacturer will not be held responsible for bodily injury or failure and / or
property damage due to destruction, the overshadowing or the partial or total
removal of the guards.
PUMP
Before carrying out any work, it is imperative to read and clearly understand the disassembly
and reassembly instructions before servicing. The operator must understand the equipment
and the safety instructions. These instructions are available in the equipment manuals.
F
A
The air motor is designed to be mounted with a pump. Never modify any components or
couplings. When operating, please keep hands away from moving parts. Before starting up the
equipment, please read the PRESSURE RELIEF instructions. Please ensure that any relief or
drain valves fitted are in good working order.
HOSES
Keep hoses out of circulation areas, moving parts or hot surfaces,
Never expose product hoses to temperature higher than + 60°C / 140° F or lower than
0°C / 32° F,
Never pull or use the hoses to move the equipment,
Tighten all fittings as well as the hoses before operating the equipment,
Check the hoses regularly; change them if they are damaged,
Never exceed the working pressure (WP) indicated on the hose.
USED PRODUCTS
Considering the wide variety of products that are available and can be used in our equipment it
is impossible to check and make recommendations for all chemical data,regarding the risks of
possible chemical attack and their long term chemical reaction
KREMLIN REXSON can not be held liable for :
Compatibility of wetted parts,
Risks to staff and the surroundings,
for worn or defective parts, for faulty equipment or units, or the qualitiy of final product.
It is the responsibility of the user to know and prevent any possible risks such as toxic vapours,
fires or explosions. He shall determine the risks of immediate reactions or pursuant to
repeated exposures of the staff,
KREMLIN REXSON shall not be liable for physical injuries, direct or indirect material damages
caused by the use of chemicals.

KREMLIN REXSON N° : 578.001.130-UK-1103
2. HANDLING
Check the weight and the dimensions of the equipment
(  refer to 'Technical features' section of the instruction manual
If weight and dimensions are too important, the unloading must be carried out by means of a forklift or
any other appropriate means with a qualified personnal and in a clear horizontal area to prevent from
risks of damage injury or an accident.
The centre of gravity is not in the centre of the machine : carry out by hand a stability-test after having
lifted the whole at 10 cm / 3.937" maximum.
After the unloading, the handling of the whole (eg: elevator pump) is carried out by means of a pallet
truck taking the bottom part of the frame.
Remark : Each pump motor is fitted with a ring. The ring is designed for the hoisting of one
pump and can not be used for the handling of the complete machine.
3. STORING
Storing before installation :
- Storing ambient temperature : 0 / +50 °C / 0 / +122°F
- Protect the whole against dust, water trickling, dampness and shocks.
Storing after installation :
- Operating temperature : +15 / +35 °C / +59 / +138.2° F
- Protect the whole against dust, water tricling, dampness and shocks.
4. INSTALLATION OF THE EQUIPMENT
The machine is installed on a stable horizontal floor (for eg a concrete flag).
To avoid risks caused by static electricity, the equipment as well as its components
must be grounded.
For the pumping equipments (pumps, pneumatic rams, frame…), a section wire of 2.5
mm² is fixed on the material. Use this wire to connect the material to “the general
ground”. In case of severe environments (mechanical protection of the wire of earthing
insufficient, vibrations, mobile material…) where function damages at the ground are
probable, the user have to replace the provided wire of 2.5 mm² by a device more
adapted to its environment (wire with a more important section, bonding strip, fixing by
thimble with eyelet…),
The continuity of the ground must be controlled by a qualified electrician. If the continuity
of the ground is not ensured, check the terminal, the wire and the earthing point. Never
use the material without have solved this problem.
In the severe cases of environments (mechanical protection of the wire of earthing
insufficient, vibrations, mobile material…) where damages of the function put at the
ground are probable, the user will have to replace the wire of 2.5 mm ² provided, by a
device more adapted to its environment (wire of more important section, bonding strip,
fixing by thimble with eyelet…),
The gun must be 'grounded' via a material hose or an air hose. In case of spraying by
means of a gun with cup, the air hose must be conductive,
The materials to be painted must also be grounded.
All the materials situated in the working area shall be grounded.

KREMLIN REXSON N° : 578.001.130-UK-1103
Never store more than necessary inflammable materials inside the working area,
The materials must be stored into approved drums and grounded,
Use only grounded metals containers for the use of cleaning solvents,
Cardboard and paper are prohibited.
5. MARKING OF THE EQUIPMENT
Each equipment has a marking plate.
The plate consists of the name of the manufacturer, the equipment part number and important
information for correct use of the equipment (air pressure, electric power,…).

KREMLIN REXSON N° : 578.144.110-UK-1208
EXTRUSION
MANUAL
SPRAY GUN
250 BAR / 3627 PSI
500 BAR / 7251.5 PSI
Preventive maintenance
TRANSLATION OF THE ORIGINAL MANUAL
IMPORTANT : Before assembly and start-up, please read and clearly understand all the
documents relating to the equipment (professional use only).
THE PICTURES AND DRAWINGS ARE NOT CONTRACTUAL. WE RESERVE THE RIGHT TO MAKE CHANGES WITHOUT PRIOR
NOTICE.
KREMLIN - REXSON
l
150, avenue de Stalingrad
93 245 - STAINS CEDEX – France
 : 33 (0)1 49 40 25 25 Fax : [phone]
www.kremlin-rexson.com

KREMLIN REXSON - 1 - N° : 578.144.110-UK-1208
Safety instructions :
Never try to stop the spray fan with any part of the body (hands, fingers…) or with
rags. Never point the spray gun at anyone or at any part of the body.
The operator will need medical attention if the high pressure material spray is in
contact with the the body (eyes, fingers…).
Always lock the gun trigger with the safety device when not operating the gun.
Always depressurize air and hoses before carrying out any servicing on the gun.
In order to protect the operator, protective clothing (gloves, respirator
mask, glasses, hearing protective earplug, clothes…) are required.
Use the equipment in a properly ventilated area.
This spray gun is a precision tool. Its correct functioning requires regular maintenance, carried out with
care. When it is carried out directly after use, the cleaning of the gun is faster and easier.
For a correct operating of the gun, replace seals every 6 months.
Never use metallic brushes, files or pliers when dismantling the gun.
SHORT DURATION SHUTDOWN
Leave the equipment as it is if the material used makes it possible. In any case, if the tip becomes a
little clogged with material, it is best to clean it with a brush and some solvent.
LONG DURATION SHUTDOWN
Depressurise the material circuits.
Unscrew the tip from the gun, clog it, put it in solvent to soak and then brush it clean.
Use only products or solvent compatible with the parts in contact with the material (refer to data
sheet of the material manufacturer).
Flush the installation and leave it purged through with cleaning paste.
Never soak the gun itself in solvent.

KREMLIN REXSON N° : 578.143.110-UK-1208
EXTRUSION
MANUAL
SPRAY GUN
250 BAR / 3627 PSI
500 BAR / 7251.5 PSI
Troubleshooting guide
TRANSLATION OF THE ORIGINAL MANUAL
IMPORTANT : Before assembly and start-up, please read and clearly understand all the
documents relating to the equipment (professional use only).
THE PICTURES AND DRAWINGS ARE NOT CONTRACTUAL. WE RESERVE THE RIGHT TO MAKE CHANGES WITHOUT PRIOR
NOTICE.
KREMLIN - REXSON
l
150, avenue de Stalingrad
93 245 - STAINS CEDEX – France
 : 33 (0)1 49 40 25 25 Fax : [phone]
www.kremlin-rexson.com

KREMLIN REXSON - 1 - N° : 578.143.110-UK-1208
The extrusion quality depends directly on the shape of the tip. It is recommended to replace it regularly to
get a constant fan pattern.
A prematury wearing deformes the tip and makes it bigger, thus resulting in higher output.
TROUBLE CAUSE SOLUTION
Material is no longer coming out of
the gun Clogged nozzle
Check material supply circuit.
Cut the pressure on the pump
Remove and clean the nozzle.
Depressurise the hoses.
Deformed bead Nozzle worn Change it.
Extrusion of intermittent material Lack of material Check the material supply.
Loose elements Tighten the different elements
(nozzle, fittings, etc.)
Fluid leak Seals missing or damaged Check the seals, replace if
necessary.
Loose elements Tighten the different elements
(nozzle, fittings, etc.).
Fluid leak in front of the gun
Dirt in the material Trigger the gun 3 or 4 times or
clean the seat.
Bad tightness between the
ball and its seat
Clean the seat or replace the
needle assembly (model 250 bar
/ 3627 psi) / the ball (model
500 bar / 7251.5 psi) and the seat.
Ball or ball seat misplaced
Replace the needle assembly
(model 250 bar / 3627 psi) / the ball
(model 500 bar / 7251.5 psi) and
the ball seat*.
Ball or ball seat are dirty Clean the ball and the ball seat*.
Worn ball or ball seat
Replace the needle assembly
(model 250 bar / 3627 psi) / the ball
(model 500 bar / 7251.5 psi) or /
and the ball seat*.
Fluid leak around the needle Worn fluid packing Clean or replace it.
Fluid leak from the trigger end of
the gun
Loose retainer (model
500 bar / 7251.5 psi)
Take out the lever and tighten the
retainer (model 500 bar
/ 7251.5 psi).
Worn fluid packing Replace the fluid packing.
*When installing ball and ball seat, make sure that the seat is in line with the parts inside the gun.

KREMLIN REXSON - 1 - N°. 578.142.110-1208
PIECES DE RECHANGE
SPARE PARTS
ERSATZTEILLISTE
PIEZAS DE REPUESTO
PISTOLET MANUEL D'EXTRUSION
EXTRUSION MANUAL SPRAY GUN
MANUELLE EXTRUSIONSPISTOLE
PISTOLA MANUAL DE EXTRUSIÓN
500 BAR / 7251.5 PSI
NOTICE ORIGINALE
/TRANSLATION OF THE ORIGINAL MANUAL
/ ÜBERSETZUNG DER ORIGINAL BEDIENUNGSANLEITUNG
/ TRADUCCIÓN DEL LIBRO ORIGINAL
# 151.110.600

KREMLIN REXSON - 2 - N°. 578.142.110-1208
Ind # Désignation Description Bezeichnung Denominación Qté
- 922 080 001 Pistolet sans buse Gun without nozzle Pistole ohne Düse Pistola sin boquilla
1 NC / NS Corps Body Körper Cuerpo 1
2 NC / NS Bouchon Plug Stopfen Tapón 1
*3 NC / NS Joint Seal Dichtung Junta 1
*4 NC / NS Ressort Spring Feder Muelle 1
*5 NC / NS Bille Ball Kugel Bola 1
*6 NC / NS
Soupape et siège de bille
assemblés Valve and ball seat assembly Ventil und Kugelsitz kpl. Válvula y asiento de bola equipados 1
7 NC / NS Rondelle Washer Scheibe Arandela 1
*8 NC / NS Joint d'étanchéité (x3) Tightness seal (x3) Dichtungsscheiben (3x) Junta de estanqueidad
(x3) 1
9 NC / NS Rondelle Washer Scheibe Arandela 1
10 NC / NS Butée Retainer Anschlag Tope 1
11 NC / NS Piston assemblé Piston assembly Kolben kpl. Pistón equipado 1
*12 NC / NS Vis Screw Schraube Tornillo 1
13 NC / NS Ecrou Nut Mutter Tuerca 1
14 NC / NS Axe de gâchette Trigger spindle Abzugshebelachse Eje de gatillo 1
15 NC / NS Gaine Sleeve Führungshülse Funda 1
16 NC / NS Adaptateur Adaptor Adapter Adaptador 1
*17 NC / NS Joint Seal Dichtung Junta 1
18 NC / NS Levier de sécurité Lever, safety Sicherungsshebel Leva de seguridad 1
19 NC / NS Vis Screw Schraube Tornillo 1
20 NC / NS Poignée Handle Griff Empuñadura 1
10
7
3
2
1
18 + 19
24
25
23
16
15
20 21
12 + 13
22
8654
119
14
17
*
*
*
*
*
*
*

KREMLIN REXSON - 3 - N°. 578.142.110-1208
Ind # Désignation Description Bezeichnung Denominación Qté
21 NC / NS Gâchette Trigger Abzugshebel Gatillo 1
22 NC / NS Protège gâchette Trigger protection Abzugshebelschutz Protección gatillo 1
23 151 110 601 Adaptateur
M 11/16" - 16 UN
pour M M15x150
& F M10x100
Fitting,
M 11/16" - 16 UN
for M M15x150
& F M10x100
Adapter
AG 11/16" - 16 UN
für AG M15x1,5
& IG M10x1
Racor
M 11/16" - 16 UN
para M M15x150
& H M10x100
1
24 922 080 002 Raccord tournant
MF 3/8" NPT Swivel fitting, MF 3/8" NPT Drehgelenk IG/AG 3/8" NPT Racor giratorio HM 3/8" NPT 1
25 905 160 206 Raccord
M 3/8" NPT - M 3/4" JIC Fitting, M 3/8" NPT - M 3/4" JIC Anschluss AG 3/8" NPT
- AG 3/4" JIC
Racor
M 3/8" NPT - M 3/4" JIC 1
* 151 110 695 Kit de maintenance
(ind. 3, 4, 5, 6, 7, 11, 16) Servicing kit (ind. 3, 4, 5, 6, 7, 11, 16) Servicekit (Pos. 3, 4, 5, 6, 7, 11, 16) Bolsa de reparación (índ. 3, 4, 5, 6, 7, 11, 16) 1
* Pièces de maintenance préconisées.
* Preceding the index number denotes a suggested spare part.
* Bezeichnete Teile sind empfohlene Ersatzteile.
* Piezas de mantenimiento preventivas.
N C : Non commercialisé.
N S : Denotes parts are not serviceable.
N S : Bezeichnete Teile gibt es nicht einzeln, sondern nur
komplett.
N S : no suministrado.