KSB Profibus PumpDrive 2 User manual

Field Bus Module
Profibus module
PumpDrive 2
Supplementary Operating
Manual

Legal information/Copyright
Supplementary Operating Manual Profibus module
Original operating manual
All rights reserved. The contents provided herein must neither be distributed, copied, reproduced,
edited or processed for any other purpose, nor otherwise transmitted, published or made available to a
third party without the manufacturer's express written consent.
Subject to technical modification without prior notice.
© KSB SE & Co. KGaA, Frankenthal 05/06/2019

Contents
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Profibus module
Contents
1 Supplementary Operating Manual....................................................................................................... 4
1.1 General..............................................................................................................................................................4
1.2 Function ............................................................................................................................................................4
1.3 Field bus module connections .........................................................................................................................4
1.4 Installing the field bus module........................................................................................................................5
1.5 Connecting the field bus module....................................................................................................................7
1.6 Setting the parameters of the field bus module............................................................................................9
1.7 Frequency inverter operation with Profibus module...................................................................................10
1.7.1 Addressing the parameters defined in the PIP for access via MS1 .................................................11
1.7.2 Definition of the "rotodynamic pump” module available in the cyclic data exchange ...............19
1.7.3 Definition of the feedback module available in the cyclic data exchange ....................................21
1.7.4 Definition of the modules for reading out process values available in the cyclic data exchange.....
22
1.7.5 Contents of the diagnosis modules available in the cyclic data exchange ....................................22

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1 Supplementary Operating Manual
1.1 General
This supplementary operating manual accompanies the installation/operating
manual. All information contained in the installation/operating manual must be
observed.
Table1: Relevant operating manuals
Type series Reference number of the operating/installation
manual
PumpDrive 2 4074.81
1.2 Function
The Profibus field bus module serves to connect PumpDrive2 to a Profibus network.
A Profibus module is required for monitoring and open-loop or closed-loop control
purposes for each frequency inverter in single-pump configuration or multiple pump
configuration.
Interface The Profibus module is equipped with a Profibus interface with ProfibusDP protocol
in accordance with the "Profile for Intelligent Pumps" version1.0 specification.
Configuration is done via frequency inverter parameters.
Communication protocol Profibus DP
Bus terminator External
Interface EIA-485 (RS485)
Transmission rate Automatic, 9600-12Mbit/s
Device type Slave
For information on Profibus and downloads for PROFIBUSDP and the "Profile for
Intelligent Pumps" please go to www.Profibus.com.
For further accessories for the Profibus module, such as M12 connectors and
terminating resistors please refer to the type series booklet.
GSD file The characteristic communication configuration data of the frequency inverter, such
as the number of input signals and output signals, diagnosis messages, etc. are
described in an electronic general station description (GSD) file.
The GSD file can be read by a Profibus configuration tool, which is then used to
configure the Profibus Master. The GSD file is a PROFIBUSDPstandard text file,
available for download from the KSB website.
1.3 Field bus module connections
The field bus modules are plug-in modules.
BA
1
3 4 5
2
Fig.1: Field bus module

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Profibus module
Table2: Field bus module
Position
Component Description
1 M12 connector A B-coded
2 M12 socket B B-coded
3 Amber LED signal lamp Device-internal bus communication OK (heartbeat detected)
4 Green LED signal lamp Communication on field bus side active/possible
5 Red LED signal lamp Profibus fault or communication error
▪Can be retrofitted
▪Internal T-connector (bus looped through); uninterruptible even in the event of a
frequency inverter power failure
▪Connector for self -assembly
1.4 Installing the field bus module
The field bus module can be fitted in an available slot of the frequency inverter.

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Blind cover
11
Fig.2: Blind cover
1 Blind cover
1. Unscrew the cross recessed head screws in the blind cover.
2. Remove the blind cover.
Field bus module
Fig.3: Inserting the field
bus module
1. Carefully insert the field bus module into the open slot. The plug-in module is
guided on rails until it engages in the contact.
Fig.4: Securing the field bus
module
2. Secure the field bus module using the 4 cross recessed head screws. IP55
enclosure protection is not provided until the screws have been tightened.
CAUTION
Incorrect assembly
Impairment of protection provided by the enclosure (protection may be
compromised)!
▷Cover unused M12 connections with a cap (included in the scope of supply).

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Profibus module
1.5 Connecting the field bus module
For connecting the field bus module observe the installation guide of the Profibus
user organisation (PNO) (download from "http://www.profibus.com/download/
installation-guide/"). Pay particular attention to the following:
▪Before the bus connection is established among the nodes, potential equalisation
must have been implemented and checked.
▪For high-frequency shielding, use shielded cables and assemble according to EMC
requirements.
▪A minimum distance of 0.3metres is recommended between such cables and
other electric conductors.
▪Do not use the bus cable to make any further connections in addition to the field
bus module (for example, 230V alert and 24V start).
▪A cable specified for the field bus module must be used as the connecting cable.
CAUTION
Incorrect installation
Damage to the field bus module!
▷Never supply power to the field bus module via the M12 connections.
BA BA
21
Fig.5: Connecting the field bus module
Table3: Connecting the field bus module
Item Device M12 connector
1 Frequency inverter 1 M12 connector A: Coming
M12 socket B: Going
2 Frequency inverter 2 M12 connector A: Coming
M12 socket B: Going

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DC CD
1
2 2
3 3 3
A B A B
4
A B
3
Fig.6: Connecting a multiple pump system to the Profibus network (example)
1 Profibus Master
2 M12 cable for multiple pump configuration
3 M12 cable for Profibus
4 Further Profibus nodes
b)
a)
2
1
5
3
41
5
4
3
2
Fig.7: Pin assignment: a) Contact arrangement of M12 connector, b) Contact
arrangement of M12 socket
Table4: Pin assignment
Pin Core colour code of Profibus cable Assignment of M12 connector/ M12 socket (B-
coding)
1 - VP (+5V output)
2 Green A
3 - GND
4 Red B
5 - Shielding
Thread Shielding Shielding
2
1
5
3
41
5
4
3
2
B
A
Shielding
M N
Fig.8: User-configured cable
ⓂM12 socket ⓃM12 connector

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Profibus module
1 2 3 4 51 2 3 4 5
B
A
NM
63
52
51
AB
1 2 3 4 5 1 2 3 4 5
A B
Shielding
Fig.9: Wiring diagram
Bus terminator The terminating resistors must conform to the following standard: Profibus standard
DPDIN19245, part3, section6.3.
1390
390
220
2
3
4
Fig.10: Bus terminating resistor M12
The field bus terminating resistor can be plugged directly into the M12 socket. Bus
polarisation does not take place if the field bus module is de-energised. If the bus
terminator is to be independent of the field bus module power supply, it must be
implemented externally using an active bus terminator.
NOTE
The frequency inverter is reset when a field bus module is replaced or retrofitted.
Menu 3-12 for setting the parameters of the field bus module is then enabled in the
control panel.
1.6 Setting the parameters of the field bus module
Field bus control must be activated in the frequency inverter when using the field bus
module.
Settings for the Profibus Slave address and the control point are made at the control
panel of the frequency inverter.
Table5: Profibus module parameters
Parameter Description Possible settings Factory setting
3-12-1-1 Profibus slave address
Profibus slave address of the system
1 - 126 126
3-12-1-2 Number of pump
Unique assignment of the pump in multiple
pump configuration
1 - 6 1

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Parameter Description Possible settings Factory setting
3-12-1-3 Cycle time, setpoint/control value
Time delay before the message (warning or
alert) is triggered. In a redundant system, only
a warning is output as the auxiliary master can
assume the function. Only if the setpoint/
control value also fails at the auxiliary master is
the alert output, which then triggers the
specified response to setpoint/control value
failure.
0.0...10.0 5
3-12-1-4 Cycle time, actual value
Time delay before the message (warning or
alert) is triggered. In a redundant system, only
a warning is output as the auxiliary master can
assume the function. Only if the actual value
also fails at the auxiliary master is the alert
output, which then triggers the specified
response to actual value failure.
0.0...10.0 1
NOTE
If the field bus is only used for monitoring purposes, the Control Point parameter
(3-6-2) is set to Local.
NOTE
If the cycle times of parameters 3-12-1-3 and 3-12-1-4 are set to 0seconds, the
monitoring function for each of these parameters is disabled.
1.7 Frequency inverter operation with Profibus module
The function and the commissioning procedure described below for the frequency
inverter are based on the device profile and communication profile "Profile for
Intelligent Pumps Version1.0 November2007" (PIP), edition for centrifugal pumps
("Rotodynamic pump"), issued by the Profibus user organisation (PNO).
Profibus for PumpDrive2 is defined as a DPSlave of device type "Drive" and can be
addressed by a class1 or class2 DPMaster.
The Profibus implementation supports the cyclic exchange of I/O data as part of the
MS0 communication relationship and the acyclic services Read/Write (PI function
blocks RDREC and WRREC) as part of the MS1 communication relationship.