KStar GP800 User manual

Gp800 UPS Contents
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Contents
CONTENTS............................................................................................................I
1BRIEF INTRODUCTION.............................................................................1
1.1 PROLEGOMENON ......................................................................................1
1.2 FIVE DESIGN POINTS .................................................................................1
1.3 NOTE........................................................................................................1
2CONFIGURATION AND FUNCTION .......................................................3
2.1 FRONT PANEL ...........................................................................................3
2.2 APPEARANCE............................................................................................4
3PLACEMENT NOTES..................................................................................6
3.1 TRANSIT OR MOVE....................................................................................6
3.2 PLACEMENT .............................................................................................6
4INSTALLATION ...........................................................................................9
4.1 INPUT .......................................................................................................9
4.2 OUTPUT..................................................................................................13
5OPERATION PROCESS............................................................................16
5.1 PREPARE BEFORE START-UP.....................................................................16
5.2 OPERATION PROCESS FOR FIRST START-UP ..............................................16
5.3 OPERATION PROCESS FOR ROUTINE TURN-OFF........................................18
5.4 OPERATION PROCESS FOR LONG-TIME NO SWITCH ON/OFF......................18
6STATUS HANDLING..................................................................................19
6.1 SYMBOL SIGNIFICATION ..........................................................................19
6.2 UPS RUN STATUS INDICATION AND HANDLING WAYS WHEN NORMAL......19
7MOVEMENT HANDLING ........................................................................28
7.1 UPS SYSTEM CONFIGURATION BLOCK FIGURE:FIGURE 32 .....................28

Contents MAKELSAN UPS
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7.2 UPS RUNNING WAY WHEN UPS RUNS NORMALLY...................................28
7.3 UPS RUNNING WAY WHEN UTILITY DISCONNECTED ................................29
7.4 UPS RUNNING WAY WHEN UPS RUNS ON BYPASS MODE .........................29
7.5 BATTERY AND CHARGE ...........................................................................30
7.6 DAILY MAINTENANCE.............................................................................31
8COMMUNICATION INTERFACE...........................................................32
9SPECIFICATION........................................................................................34
10 SHIPPING LIST..........................................................................................36

GP800 UPS BRIEF INTRODUCTION
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1BRIEF INTRODUCTION
1.1 Prolegomenon
The product is designed specially aiming at the requirement of MINI
and MICRO level computer with exquisite quality and excellent function,
easy to operate. With the development of customer office automatism and
computerism, considering the bulk and the position of positing space, the
noise disturbance to personnel in office, the light, thin, short and small
product is our design direction, and we stress low noise. So this product is
optimum supply power partner for office and makes you can attain optimal
clean power quality.
1.2 Five design points
1. Small bulk and no occupation space
2. Light weight and convenience to transit
3. Beauty and nature, easy to install
4. Convenient to maintain and easy to operate
5. Package material with environment protection and no pollution to
environment
1.3 Note
The manual makes you can operate and maintain the system easily. To
normally exert all functions of the system, please note the following:
1. Read the manual carefully before use
2. Perform the operation strictly according to operating process
3. Place the equipment carefully and lightly when moving the
equipment
4. Install the power according to illumination in the manual
5. Please do not open the cover to avoid injury caused by electrical

BRIEF INTRODUCTION GP800 UPS
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shock
6. Please charge batteries once every a period if no used for long time
7. Do not use UPS on the condition of overload to avoid UPS fault
8. Please carefully keep the manual for the future reference
9. Please handle the system according to “ABNORMITY HANDLING
PROCESS” if there presents any abnormal phenomenon in machine.
10. Please keep UPS neatness and cleanness

GP800 UPS CONFIGURATION AND FUNCTION
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2CONFIGURATION AND FUNCTION
2.1 Front panel
OUT
IN BATT
B Y
FAULT
Off
Down
On Sw itch ON
Cycle display button
LCD
Fault indicator
Bypass indicator
Output indicator
battery energy indicator
Input indicator
Switch OFF
Welcomescreen
WELCOME TO
×××××××××
1) Display of system status
×××××_Pro
AC: IN BAT: OK
Note: AC: indicates utility; BAT: indicates battery;
AC: IN indicates utility power is normal;
AC: LOSS indicates utility power is abnormal;
BAT: OK indicates battery is normal;
BAT: LOW indicates battery capacity isn’t enough.
2) Display of input voltage value
ON LINE
AC IN: 220V
3) Display of input frequency value output voltage value
ON LIN
AC FRE: 50Hz

CONFIGURATION AND FUNCTION GP800 UPS
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4) Display of input frequency value
ON LINE
OUTPUT: 220V
5) Display of output frequency value
ON LINE
OUTPUT FRE: 50HZ
6) Display of output power Percent
ON LINE
LOAD: 100%
7) Display of battery voltage value
ON LINE
BATTERY: 218V
8) Temperature display in machine
ON LINE
TEMP: 33℃
*These parameters vary with machine model.
9) LCD cycle display switch button: digital signal display items
switch button.
10) UPS switch button: UPS general switch button.
(1) Turn on UPS inverter by pressing the “ON” key. UPS
convert to UPS inverter power output 20s later, UPS pure
AC output power is supplied by UPS internal power
supply equipment.
(2) Turn off UPS inverter by pressing the “OFF” button. UPS
convert to utility bypass.
The button acts as general switch mainly.
2.2 Appearance

GP800 UPS CONFIGURATION AND FUNCTION
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Figure 2 Front panel Figure 3 Front panel
①Emission heat ventilation hole:
The ventilation hole and other small long elliptic ventilation holes
should be kept good ventilation.
② Wiring inlet/outlet hole:
Wiring inlet/outlet hole of input, output and battery pack.
③ RS232 communication interface receptacle
Standard communication interface between UPS and computer.
④ Power switch:
Power switch controls input, output and battery power switch at the
same time.
⑤ Wiring Terminal support
Power wiring Terminal support of input, output and battery.
⑥ Active wheel:
There are four hidden movement wheel, in favor to move.

PLACEMENT NOTES GP800 UPS
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3PLACEMENT NOTES
3.1 Transit or move
1. Please dismantle all barge connection firstly. (First turn off before
performing)
2. Place lightly and carefully, forbid to hit.
3. Please do not move UPS inverted.
3.2 Placement
1. Do not place the UPS on the slope or scraggy land. (Figure 4)
2. Please place the UPS in the place where keeps good ventilation, rear
panel of UPS and two side faces should keep more than 10cm away
from the wall. (Figure 5)
3. Do not install UPS under sunlight, drain and damp place. (Figure 6,
7)

GP800 UPS PLACEMENT NOTES
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4. Please keep away from fire source and high temperature to avoid
over-high temperature. (Figure 8)
5. Do not lay goods on the UPS. (Figure 9)
6. Do not install UPS in the place where contains caustic gas. (Figure 10)
7. Running environment temperature: 0℃-40℃.
1 0 c m 1 0 c m

PLACEMENT NOTES GP800 UPS
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Figure8 Figure9
Figure10

GP800 UPS INSTALLATION
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4INSTALLATION
4.1 Input
1. Prohibit using general household socket, because the Max. current of
general socket is 15A, the socket may be burned down because of
overload.
2. Please connect UPS input terminal to utility power in nearby
switchboard. Figure 11.
Note: Don’t make anti-connection of polarity

INSTALLATION GP800 UPS
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3. Position and way of connect
(1) Remove two screws with “+” screw-driver (Figure 12)
(2) Open the back panel and inspect the wiring terminal below the
power switch. (Figure 13)
4. Relock the special cover after completing connection.
5. Please first fetch in the power cables of input, output and batteries
pack through inlet/outlet hole of distribution electricity and then barge
connect to terminal plate.

GP800 UPS INSTALLATION
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6. Please connect power correctly

INSTALLATION GP800 UPS
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Simple identification way to power polarity:
(1) Line (L): There is 220V relative to other two holes.
(2) Neutral (N): there is 220V relative to the Line, there is 0.5-2V
relative to the ground.
(Load current circulate through neutral)
(3) Ground (G): Please find out correct connecting point to the ground
in the switchboard.
7. If the difference between the neutral and the ground is more than 5V
or it can’t meet the requirement of system, please reinstall good
grounding system to keep safety of system operation.
8. The comparison list of input current rating and input cable size is as
follows:
Model Max. input current Input wire Terminal specification
GP801 5A 12AWG 5.5~6
GP802 10A 10AWG 5.5~6
GP803 15A 10AWG 5.5~6
GP804 20A 10AWG 5.5~6
GP805 25A 10AWG 5.5~6
GP806 30A 10AWG 5.5~6
GP808 40A 8AWG 8.5~9
GP810 50A 8AWG 8.5~9
GP812 60A 8AWG 8.5~9
9. The power cable and the impaction terminal must be first grade
product manufactured by authentic manufacturer. Prohibit use spent
and inferior product.
10. The power cable must be impacted by impaction terminal of authentic
manufacturer, prohibit directly wrapping power cable to the terminal
plate.
11. After fastening input cable, please see if the input cable contacts with
protection cover and avoid short-circuit.
12. Please turn off power when connecting cable, prohibit operation on
live and keep safety.

GP800 UPS INSTALLATION
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13. Please follow the electrician law when installation.
14. Avoid using the same switch with other equipment when connect to
switchboard, try to connect cable to utility terminal. Figure 14.
15. In 3Ø4W system,
please respect-Tively
measure the voltage
between R/N,S/N,
T/N with ammeter
firstly and see if they
are close to 220V, then
connect L cable of
UPS to the cable
whose voltage
measured is the highest
(means supply power
of this phase is lighter
than that of other two
phase), the N cable of
UPS is connected to
utility neutral cable N,
the UPS-GND is connected to grounding club.
16. If the model of the unit you purchase is input voltage of 110V, please
connect UPS-L cable into line, connect N cable into neutral cable, and
connect UPS-GND cable to grounding club.
Please note that this equipment is a system of 220V or 110V, do not
connect 380V, and avoid causing any fault.
4.2 Output
1. Please refer to output installation principle when installation.
2. Position and way of connection, refer to figure 15.

INSTALLATION GP800 UPS
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3. Output power cable is designed according to load current, do not use
over-thin cable. Please refer to Table 2
Model Max. output current Output cable Terminal specification
GP801 4A 12AWG 5.5~6
GP802 8A 10AWG 5.5~6
GP803 12A 10AWG 5.5~6
GP804 16A 10AWG 5.5~6
GP805 20A 10AWG 5.5~6
GP806 24A 10AWG 5.5~6
GP808 32A 8AWG 8.5~9
GP810 40A 8AWG 8.5~9
GP812 48A 8AWG 8.5~9
Table 2
4. Avoid short-circuit and overload.
5. The comparison between output current rating and output cable size is
listed in Table 2.
6. The ground to this unit only acts as reference point, if the ground isn’t
good, that may cause disturbance and false datum management, and
affect UPS and computer, please ask professional personnel for handling
immediately.
7. User offers a good grounding system.

GP800 UPS INSTALLATION
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8. Try to make the ground close to connecting point of grounding club or
origination point in switch- board. Please refer to figure 16.
* Please install wiring according to input voltage system purchased
Please contact professional personnel or our service department if there
is problem in installation.
5.3 DC input wiring
1. DC input connection please refer to AC input installation rules.
2. Connection way and position, please refer to figure 17.
BATT- BATT+
Figure 17

OPERATION PROCESS GP800 UPS
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OUT
IN BATT
B Y
FAULT
Off
Down
On Sw itch ON
Cycle display button
LCD
Fault indicator
Bypass indicator
Output indicator
battery energy indicator
Input indicator
Switch OFF
5OPERATION PROCESS
5.1 Prepare before start-up.
To make UPS normally and correctly run, please confirm the following
items. (Refer to figure 2)
3. Verify power switch on back panel is on the “OFF” position.
4. Verify the installation position again. (Figure 4 to 10)
5. Rock power cable by hand and see if there is any looseness, retighten
them if looseness.
6. Do not connect load.
7. Inspect if input voltage meet the demand of UPS (220V±10%) with
ammeter.
5.2 Operation process for first start-up
After verify the above items are correct, please turn on UPS according
to the following ways:(Please refer to figure 1, figure 2, figure 3)
1. Please switch power switch “NON- FUSEBREAKER”
(NFB) on the back
panel to the “ON”
position. All indicator
light are off. As right
figure.
Figure 18

GP800 UPS OPERATION PROCESS
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Figure 21
W e l c o m e
t o x x x x x x
Switch OFF
Input indicator
battery energy indicator
Output indicator
Bypass indicator
Fault indicator
LCD
Cycle display button
Sw itch ON
On
Down
Off
FAULT B
Y
BATT
IN OUT
W e l c o m e
t o x x x x x x
Switch OFF
Input indicator
battery energy indicato
r
Output indicator
Bypass indicator
Fault indicator
LCD
Cycle display button
Sw itch ON
On
Down
Off
FAULT B
Y
BATT
IN OUT
2. Press the “ON”
button on front panel.
As right figure. The
input indicator and the
bypass indicator are
solid on. LCD display is
lit on. Output is utility
powered via bypass.
3. After 20s, input indicator
light on front panel is lit
on, bypass indicator is off,
and output indicator is lit on.
The welcome information is
displayed on LCD, output is
UPS inverter powered.
4. Shutdown input power of UPS,
utility indicator light is
off,and battery energy
indicator light is lit on.the
welcome information is
displayed on LCD, and output is
UPS inverter powered, as
following drawing. UPS sounds every four
seconds, which indicates UPS runs on battery
mode at present. The sound will automatically stop 90s later. UPS will
sound alarm every 1s again when battery power is to be exhausted.
5. Utility indicator will be lit on when UPS input power source is
resumed. Press the LCD display cycle switch button to switch items
Figure 19
Figure 20
BZ
W e l c o m e
t o x x x x x x
Switch OFF
Input indicator
battery energy indicator
Output indicator
Bypass indicator
Fault indicator
LCD
Cycle display button
Sw itch O N
On
Down
Off
FAULT B
Y
BATT
IN OUT

OPERATION PROCESS GP800 UPS
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displayed, inspect if the display value is normal, thus first startup
procedure has been completed. Please measure output voltage and see
if it meets the requirement, then connect load to UPS output terminal.
Use pure power provided by UPS.
6. After connect load, press LCD display cycle switch button to switch
items displayed till display the output power display percent %. If the
value displayed is more than 100%, please dismantle the unimportant
load till the value displayed is less than 100%.
5.3 Operation process for routine turn-off
If you want to switch on/off UPS when daily using, please operate UPS
according to the following ways:
1. You can switch off UPS by pressing the “OFF’ button on front panel.
At the time UPS is on bypass mode, output is utility powered and the
batteries are charged.
2. Always turn on UPS by pressing down the “ON” button when daily
operation.
5.4 Operation process for long-time no switch on/off
1. If UPS is not used above ten days, please first turn off UPS by
pressing the “OFF” button on front panel, then switch the power
switch NFB on back panel to the position of “OFF”.
2. If UPS is not used above three months, please run UPS for above 24
hours reference to the first start-up process and keep the battery the
full voltage level to extend battery life.