La Scossa Elettrica WALLY-1 User manual

AC EV Charging Station
DOC ID: UM210801.A0
Wally-1 by laScossaElettrica
manuale utente

NOTE:
✓THIS USER MANUAL DESCRIBES THE INSTALLATION, USE AND MAINTENANCE OF
WALLY AC EV CHARGING STATION. THIS MANUAL IS INTENDED FOR
INSTALLATION AND MAINTENANCE PERSONNEL.
✓FAILURE TO READ THIS MANUAL CAREFULLY BEFORE INSTALLATION, MAINTENANCE
AND OPERATION MAY LEAD TO IMPROPER OPERATION.
✓FAILURE TO FOLLOW THE SAFETY NOTES MAY LEAD TO A DANGER OF DEATH, INJURY
AND DAMAGE TO THE DEVICE, LASCOSSAELETTRICA CANNOT ACCEPT ANY
LIABILITY FOR CLAIMS RESULTING FROM THIS.

WALLY AC EV Charging Station User Manual
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CONTENTS
1. ABBREVIATIONS 2
2. SAFETY NOTES 3
2.1. Safety signs 3
2.2. Environment 4
2.3. Installation 5
2.4. Operating 6
2.5. Maintenance 6
3. STANDARDS 8
3.1. Reference standard 8
3.2. Charging mode 8
3.3. Charging connection 8
3.4. Charging connector 9
4. PRODUCT INFORMATION 10
4.1. General 10
4.2. Block diagram 11
4.3. Product series 11
4.4. Technical specifications 12
4.5. Nameplate 13
5. INSTALLATION INSTRUCTIONS 15
5.1. Transport or movement 15
5.2. Unpacking 15
5.3. Installation preparation 16
5.4. Installation Steps 18
6. OPERATION 20
6.1. Power on 20
6.2. Human-machine interface 20
6.3. Configure WiFi network 23
6.4. Start charging 25
6.5. Normally stop charging 25
6.6. Abnormally stop charging 26
7. FAULT HANDLING AND MAINTENANCE 27
7.1. Fault Handling 27
7.2. Maintenance 28
WARRANTY AGREEMENT 29

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1. ABBREVIATIONS
S/N Abbreviations Description
1IEC International Electrotechnical Commission
2EV Electrical Vehicle, this can be BEV (battery EV) or PHEV (plug-in hybrid
EV)
3EVSE Electric Vehicle Supply Equipment [IEC61851-1]
4kW Kilo Watt (unit of Power)
5AAmpere (unit of Current)
6VVolt (unit of Voltage)
7Hz Hertz (unit of Frequency)
8LCD Liquid Crystal Display
9LED Light-emitting Diode
10 RFID Radio Frequency Identification
11 CMS Central Management System, Manages EVSE and has the information for
authorizing users for using its EVSE.
12 OCPP
Open Charge Point Protocol
A standard open protocol for communication between EVSE and a Central
System and is designed to accommodate any type of charging technique.
(www.openchargealliance.org)
13 IP Ingress Protection
14 PE Protective Earthing
15 HMI Human-Machine Interface
16 RCCB Residual Current Circuit Breaker
17 MCB Miniature Circuit Breaker
19 MCCB Moulded Case Circuit Breaker

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2. SAFETY NOTES
2.1. Safety signs
The following warning signs, mandatory signs and information signs are used in the user manual，on
and in the M3W EV Charging station:
2.1.1. Warning Signs
CAUTION: Warning of electrical hazards.
This sign is intended to alert the user that severe personal injury or substantial
property damage can result if the device is not operated as requested.
ATTENTION: Warning of a danger spot or dangerous situation.
This sign is intended to alert the user that minor personal injury or material damage
can result, if the device is not operated as requested.
CAUTION: Warning of electromagnetic field.
CAUTION: Warning of combustion.
2.1.2. Prohibiting signs
No access for unauthorized persons
No access for persons wearing pacemakers

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2.1.3. Mandatory signs
Use protective footwear
Must wear a safety helmet
2.2. Environment
EV Charging station should be installed on the incombustible such as metal;
otherwise, hazardous fire may result.
EV Charging station should not be installed in the area that contains explosive gas;
otherwise, hazardous blast may result.
Leave no inflammable or explosive substances near the EV Charging station;
otherwise, hazardous blast may result.
EV Charging station should be installed in a place with no conductive dust and
insulation-destructive gas or vapor.
EV Charging station should be installed in a place with no violent vibration and
impact; for good ventilation, mount the charging station vertically.
The installation foundation shall be higher than the ground level, and drainage ditch
shall be set around the EV Charging station, otherwise the equipment may be
damaged.

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2.3. Installation
Safety protection must be done when installing the EV Charging
station.
Installation and wiring should be done by personnel with professional qualification,
otherwise, hazardous electric shock may result.
Make sure input power supply is entirely disconnected before wiring; otherwise,
hazardous electric shock may result.
Earth terminal of the EV Charging station must be grounded securely; otherwise,
hazardous electric shock may result.
The lead nose of the charging station must be securely attached or there is a risk of
damaging the equipment.
Leave no metals such as bolts, gaskets into the inside of the EV Charging station;
otherwise, hazardous blast and fire may result.
Main loop terminal of the EV Charging station should be firmly connected with the
wiring ends; otherwise, damage to property may result.
Bare parts of wiring ends of electrical cables must be wrapped with insulating tape;
otherwise, hazardous fire and property loss may result.

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2.4. Operating
Strictly forbidden for minors or persons of restricted capacity to approach the
charging station to avoid injury.
Forced charging is strictly forbidden when the electric vehicle or charging station
fails.
At any time, in case of any emergency (such as fire, smoke, abnormal noise, water
inflow, etc.), on the premise of ensuring personal safety, please press the red
"emergency stop" button of the charging station, and immediately stay away from
the charging station. And then contact the supplier.
It is strictly prohibited to use the charging station when the charging adapter or
charging cables are defective, cracked, worn, broken or the charging cables is
exposed. If you find any, please contact the supplier in time.
EV can only be charged with the engine off and stationary.
Do not charge in rainy and thunderous weather.
2.5. Maintenance
Personnel must always use protective footwear when maintenance work.
Accessory replacement must be done by qualified personnel, thrums or metals are
prohibited to be left in the controller; otherwise, hazardous blast and fire may
result.

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After replacing main PCBA, parameters must be adjusted and matched before
operation; otherwise, property loss may result.
It is recommended that routine safety inspection visits to charging station be
conducted at least once a week.
Keep the charging connector clean and dry and wipe with a clean, dry cloth if
soiled.

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3. STANDARDS
3.1. Reference standard
WLa ALLY AC EV charging station èrealizzata secondo standard IEC standards. Questi
standards includono :
➢SAE J1772
➢IEC 61851-1:2017, Electric vehicle conductive charging system - Part 1: General requirements
➢IEC 62196-2:2016, Plugs, socket-outlets, vehicle connectors and vehicle inlets – Conductive
charging of electric vehicles – Part 2: Dimensional compatibility and interchangeability
requirements for a.c. pin and contact-tube accessories
3.2. Charging mode
⚫According to IEC 61851-1(3.1.9; 6.2.3)
Mode 3 èil metodo di collegamento tra una EV car tad un AC EV Wallbox
connessa permanentemente alla rete elettrica AC. Tramite un controllo pilota nel
cavo tipo 2 , la linea elettrica viene estesa dalla rete all©auto .
La Wallbox fornira, nel Modo 3, un collegamento alla terra come protezione
⚫ WALLY èun prodotto EVSE onforme al Modo 3.
3.3. Ricarica
⚫ IEC 61851-1(3.1.12) compatibile com Wally nel caso C (Fig. 3-1).
Fig. 3-1 Schematic diagram of CASE C connection

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3.4. Connettore di ricarica
⚫Il connettore di ricarica della WALLY risponde allo standard IEC 62196-2,
type 2( Fig. 3-2).
⚫ Scopo della WALLY-è la ricarica delle auto che rispondono allo standard Tipo 2
descritto nel IEC 62196-2.
Type 2 socket
Fig. 3-2 Diagramma del Tipo 2 socket e plug

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4. INFORMATIONI PRODOTTO
4.1. Generale
Benvenuti all'utilizzo della WALLY AC EV Wallbox di ricarica da noi prodotta . Dimensioni
ed immagini in figura Fig. 4-1.
Fig. 4-1 Dimensioni della Wally
✓ WALLY fornisce un user-friendly HMI, per funzioni di controllo, bilanciamento e comunicazione.
✓ WALLY puòessere installata in qualsiasi sito, come parcheggi, casa , garage, ristoranti etc.

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4.2. Diagramma a blocchi
Diagramma a blocchi della WALLY mostrato in fig. 4-2.
Fig. 4-2 Diagramma a blocchi della WALLY
4.3. Product series
LCD (if any) Ethernet Wifi
LED Main PCBA RFID
RCCB Charging Connector

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4.3.1. Linea prodotti
Model Number
Rated Power 7kW (@Level2, 240V)
Rated Current 32A
Built-in MCB 63A, 2-Pole
Input cable conductor
recommended size 3×8 AWG, copper
4.4. Specifiche Tecniche
4.4.1. Parametri Elettrici
1Input Voltage Level2, 240V
2Rated frequency 50/60Hz
3Input Plug Dedicated circuit, NEMA 14-50
4Input circuit terminal L1, L2/ N, GND
4.4.2. Descriz ione funz ioni
1Mode 3
2Controllo di ricarica Locale: “Plug-and-charge” o “strisciare card ”;
Remote: smartphone APP control
3Display screen 4.3-inch LCD screen (display currente di ricarica, tensione,
energia, tempo di ricaricas , stato & informationi errori, etc.)
4Indicatori led 4 LED lights (indicano 4 stati: power, connect, charging and
fault)
5Interfaccia di
comunicazione
Ethernet (RJ-45 interface), WiFi (2.4GHz),
RS-485 (Internal debug interface)
6Protocollo di
comunicazione
OCPP 1.6
7Protocco di sicurezza Emergency stop button, protezione corti, sovratemperatura
, over/under tensione, sovracorrente, protezion idi terra.
WALLY-1 WALLY-3
22kW (@380V)
32A
63A, 2-Pole
5×8 AWG, copper
Modo ricarica

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4.4.3. Parametri meccanici
1Montaggio Wall-mounted
2Connector di ricarica IEC 62196-2, Type 2
3cavo di ricarica 5m (Standard configuration)
4Dimension (H×W×D) 410mm × 260mm × 140mm (as shown in Fig. 3-1)
5≤ 10kg
6Colori & MaterialiFront panel: Nero, Vetro Temperato
Cover posteriore: Grigio, metallico
7Enclosure rated IP54
4.4.4. Ambient conditions
1Altitudine ≤ 2000m
2Temperatura di utilizzo -40 ~ 75℃
3Temperatura operativa -30 ~ 55℃
4Umiditàrelativa ≤ 95%RH, No water droplet condensation
5Vibrazione ＜ 0.5G, Nessuna vibrazioni acute
6Sito installazione Indoor o outdoor, buona ventilazione, no vicino a fiamme
4.5. Targa
Sulla wallbox èapplicata una targa che identifica il modello e le specifiche di ricarica, come
mostrato in Fig. 4-3.
Peso

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Fig. 4-3 Nameplate of charging station

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5. INSTRUZ IONI DI INSTALLAZ IONE
5.1. Trasporto o movimentaz ione.
Nel trasporto o movimentazione, si prega di fare molta attenzione ai seguenti punti, per la sicurezza
del prodotto:
a) Questo prodotto èuna apparecchiatura elettrica. Dovrebbe essere maneggiata con cura onde
evitare urti e vibrazioni violente.
b) Il frontale èin vetro ed occore fare attenzione nel trasporto .
c) Il retro èin metallo e deve essere ben protetto per evitare urti e danni. .
d) La Wally non deve essere trascinata dal cavo o dal connettore. .
5.2. Disimballaggio
5.2.1. Lista contenuto:
Nella confezione troverete il seguente materiale:
✓ 1 Wallbox Wally ,
✓ 2 RFID cards,
✓ 1 set di staffe per montaggio a muro (incluse viti),
✓ 1 manuale utente
5.2.2. Ispez ione & confirma
Qundo ci saràil disimballaggio, prestate particolare attenzione ai seguenti punti:
a) Whether the accessories are missing according to the packing list.
b) Whether there is any damage during transportation. If any damage or missing parts are found,
please do not start the machine and inform the supplier.
c) Whether the model and specification of the machine's nameplate are consistent with the order
requirements.

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Note:
Please keep the packing box and packing materials 1 month for future handling.
If any omission or inconsistency is found, please contact the supplier as soon as possible.
5.3. Installation preparation
5.3.1. Safety notes for installation
Refer to 2.3 for more safety notes.
Installation and wiring should be done by personnel with professional qualification,
otherwise, hazardous electric shock may result.
Make sure input power supply is entirely disconnected before wiring; otherwise,
hazardous electric shock may result.
Operator must always notice safe protection such as wear protective footwear, wear
goggles, otherwise it may be personal injury.
5.3.2. Tools for installation
Prepare the following tools at least before installing the WALLY AC EV charging station.
Sr No. Tools’ Name Schematic Picture Main Uses
1Multimeter
Check the electrical connection and
measure the voltage
2Electric Impact drill Drill fixing holes in the wall
3Wrench Fastening bolt
4Diagonal pliers Cut the cable
5Wire stripper Peeling cables

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6Crimping pliers Pressed cable terminal
7Cross screwdriver Fastening screw
5.3.3. Ambient
a) Refer to 2.2 for more safety notes.
b) Refer to 4.4.4 for more ambient conditions.
c) It is suggested that the charging station should be installed in a place with good ventilation, no
direct sunlight and shelter from wind and rain.
d) In order to ensure good ventilation condition, you should mount the charging station vertically
and leave enough space.
e) Mounted the WALLY product on the wall is shown in Fig. 5-1.
Fig. 5-1 Mounted the WALLY product on the wall
f) If you purchase products with floor mounted accessories, the installation effect is similar to
that of wall mounted product.

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5.4. Installation Steps
5.4.1. Step 1: Install the attachment
As the below figure, drill 4 mounting holes of 10mm diameter and 50mm depth at the appropriate
height, spaced 130mm×70mm apart, and secure the mounting accessories to the wall with the expansion
screw which contain in package.
Fig. 5-2 Install the attachment
5.4.2. Step 2: Wiring
a) Secure mounting Accessories(④) to the Charging station；
b) Remove the cover of Input Terminal Box(①);
c) Pass the input cable through the Input Cable Interface (②), connect the power cable to the
Input Terminal (⑤);
d) Reset the cover of input terminal box(①).
①: Input Terminal Box;
②: Input Cable Interface;
③: Charging adapter interface;
④: Accessories;
⑤: Input Terminal (L1/ L2/L3/N/PE/RJ-45);
⑥: MCB(if any).
Fig. 5-3 Wiring