laguna BFLUX1 User manual

OPERATING AND PARTS MANUAL
1HP One stage Dust Collector
Model: BFLUX1
Please read and save these instructions. Read carefully before attempting to
assemble, install, operate or maintain the product described. Protect
yourself and others by observing all safety information. Failure to comply
with instructions could result in personal injury and/or property damage!
Retain instructions for future reference.

1HP One stage Dust Collector Manual
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TABLE OF CONTENTS
Important Safety Instructions
Safety Guidelines - Definitions
General Safety Rules
Additional Safety For Dust Collectors
Power Connections
Motor Specifications
Grounding Instructions
Key Features and Components
Functional Description
Product Specifications
Assembly
General Tool Assembly
Maintenance Procedures
Cleaning the Filter
Routine Inspection
Trouble Shooting
Parts breakdown and parts list

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IMPORTANT SAFETY INSTRUCTIONS
READ AND UNDERSTAND ALL WARNINGS AND
OPERATING INSTRUCTIONS BEFORE USING THIS EQUIPMENT. Failure to
follow all instructions listed below, may result in electric shock, fire, and/or
serious personal injury or property damage.
Woodworking can be dangerous if safe and proper operating procedures are
not followed. As with all machinery, there are certain hazards involved with
the operation of the product. Using the machine with respect and caution will
considerably lessen the possibility of personal injury. However, if normal
safety precautions are overlooked or ignored, personal injury to the operator
may result. Safety equipment such as guards, push sticks, hold-downs,
featherboards, goggles, dust masks and hearing protection can reduce your
potential for injury. But even the best guard won’t make up for poor
judgment, carelessness or inattention. Always use common sense and
exercise caution in the workshop. If a procedure feels dangerous, don’t try it.
Figure out an alternative procedure that feels safer. REMEMBER: Your
personal safety is your responsibility.
This machine was designed for certain applications
only. We strongly recommend that this machine not be modified and/or used
for any application other than that for which it was designed. If you have any
questions relative to a particular application, DO NOT use the machine until
you have first contacted the manufacturer to determine if it can or should be
performed on the product.
If you have any questions relative to its application DO NOT use the product
until you have contacted the manufacturer and we have advised you.
When using an electrical appliance, basic precautions should always be
followed, including the following:
READ ALL INSTRUCTIONS BEFORE USING (THIS APPLIANCE)
To reduce the risk of fire, electric shock, or injury:
1. Do not leave appliance when plugged in. Unplug from outlet when not in
use and before servicing.
2. Do not use outdoors or on wet surfaces
3. Do not allow to be used as a toy. Close attention is necessary when used
by or near children.
4. Use only as described in this manual. Use only manufacturer’s
recommended attachments.

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5. Do not use with damaged cord or plug. If appliance is not working as it
should, has been dropped, damaged, left outdoors, or dropped into water,
return it to a service center.
6. Do not pull or carry by cord, use cord as a handle, close a door on cord, or
pull cord around sharp edges or corners. Do not run appliance over cord.
Keep cord away from heated surfaces.
7. Do not unplug by pulling on cord. To unplug, grasp the plug, not the cord.
8. Do not handle plug or appliance with wet hands.
9. Do not put any object into openings. Do not use with any opening blocked;
keep free of dust, lint, hair, and anything that may reduce air flow.
10. Keep hair, loose clothing, fingers, and all parts of body away from
openings and moving parts.
11. Turn off all controls before unplugging.
12. Use extra care when cleaning on stairs.
13. Do not use to pick up flammable or combustible liquids, such as gasoline,
or use in areas where they may be present.
14. Connect to a properly grounded outlet only. See Grounding Instructions.
SAVE THESE INSTRUCTIONS
1. Read and understand the warnings posted on the machine and in this
manual. Failure to comply with all of these warnings may cause
serious injury.
2. Replace the warning labels if they become obscured or removed.
3. This 3HP Portable Cyclone Dust Collector is designed and intended for
use by properly trained and experienced personnel only. If you are not
familiar with the proper and safe operation of this type of dust
collector, do not use until proper training and knowledge have been
obtained.
4. Do not use this machine for other than its intended use. If used for
other purposes, LAGUNA TOOLS INC., disclaims any real or implied
warranty and holds itself harmless from any injury that may result
from that use.
5. Always wear approved safety glasses/face shields while using this
machine.
6. Before operating this dust collector, remove tie, rings, watches and
other jewelry, and roll sleeves up past the elbows. Remove all loose
clothing and confine long hair. Non-slip footwear or anti-skid floor
strips are recommended. Do not wear gloves.
7. Wear ear protectors (plugs or muffs) during extended periods of
operation.

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8. Some dust created by power sanding, sawing, grinding, drilling and
other construction activities contain chemicals known to cause cancer,
birth defects or other reproductive harm. Some examples of these
chemicals are:
•Lead from lead based paint.
•Crystalline silica from bricks, cement and other masonry
products.
•Arsenic and chromium from chemically treated lumber.
Your risk of exposure varies, depending on how often you do this type
of work. To reduce your exposure to these chemicals, work in a well-
ventilated area and work with approved safety equipment, such as
face or dust masks that are specifically designed to filter out
microscopic particles.
9. Do not operate this machine while tired or under the influence of drugs,
alcohol or any medication.
10.Make certain the switch is in the OFF position before connecting the
machine to the power source.
11.Make certain the machine is properly grounded.
12.Make all machine adjustments or maintenance with the machine
unplugged from the power source.
13.Form a habit of checking to see that all extra equipment such as
adjusting keys, wrenches, scrap, stock, and cleaning rags are removed
away from the machine before turning on.
14.Keep safety guards in place at all times when the machine is in use. If
removed for maintenance purposes, use extreme caution and replace
the guards immediately when maintenance is complete.
15.Make sure the dust collector is on a flat even surface and the wheels
locked in place before use.
16.Check damaged parts. Before further use of the machine, a guard or
other part that is damaged should be carefully checked to determine
that it will operate properly and perform its intended function. Check
for alignment of moving parts, binding of moving parts, breakage of
parts, mounting and any other conditions that may affect its operation.
A guard or other part that is damaged should be properly repaired or
replaced.
17.Provide for adequate space surrounding work area and non-glare,
overhead lighting.

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18.Keep the floor around the machine clean and free of scrap material, oil
and grease.
19.Keep visitors a safe distance from the work area. Keep children
away.
20.Make your workshop child proof with padlocks, master switches or by
removing starter keys.
21.Give your work undivided attention. Looking around, carrying on a
conversation and “horse-play” are careless acts that can result in
serious injury.
.
22.Maintain a balanced stance at all times so that you do not fall or lean
against the dust collector. Do not overreach or use excessive force to
perform any machine operation.
23.Use the right tool at the correct speed and feed rate. Do not force a
tool or attachment to do a job for which it was not designed. The right
tool will do the job better and safer.
24.Use recommended accessories; improper accessories may be
hazardous.
25.Maintain machinery with care. Follow instructions for lubricating and
changing accessories.
26.Turn off the machine before cleaning. Use a brush or compressed air
to remove dust or debris — do not use your hands.
27.Do not stand on the machine. Serious injury could occur if the machine
tips over.
28.Never leave the machine running unattended. Turn the power off and
do not leave the machine until it comes to a complete stop.
Familiarize yourself with the following safety notices used in this manual:
SAFETY GUIDELINES - DEFINITIONS
This manual contains information that is important for you to know and
understand. This information relates to protecting YOUR SAFETY and
PREVENTING EQUIPMENT PROBLEMS. To help you recognize this information,
we use the symbols below. Please read the manual and pay attention to
these sections.

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Indicates an imminently hazardous situation which, if
not avoided, will result in death or serious injury.
Indicates a potentially hazardous situation which, if
not avoided, could result in death or serious injury.
Indicates a potentially hazardous situation which, if not
avoided, may result in minor or moderate injury.
Used without the safety alert symbol indicates
potentially hazardous situation which, if not avoided, may result in property
damage.
GENERAL SAFETY RULES
WARNING FAILURE TO FOLLOW THESE RULES
MAY RESULT IN SERIOUS PERSONAL INJURY.
FOR YOUR OWN SAFETY, READ AND UNDERSTAND THE INSTRUCTION
MANUAL BEFORE OPERATING THE MACHINE. Learn the unit’s application
and limitations as well as the specific hazards peculiar to it.
KEEP WORK AREA CLEAN. Cluttered areas and benches invite accidents.
DON’T USE IN DANGEROUS ENVIRONMENT. Don’t use this unit in damp
or wet locations, or expose it to rain. Keep work area well-lighted.
KEEP CHILDREN AND VISITORS AWAY. All children and visitors should be
kept a safe distance from work area.
DISCONNECT UNIT before servicing.
CHECK DAMAGED PARTS. Before further use of the unit, properly repair or
replace any part that is damaged.

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FAILURE TO FOLLOW THESE RULES MAY RESULT
IN SERIOUS INJURY.
ADDITIONAL SAFETY FOR DUST COLLECTORS
Intended use. This dust collector is only intended for collecting wood dust
and chips from woodworking machines. Do not use this dust collector to
collect metal, dirt, pebbles, drywall, asbestos, lead paint, silica, liquids,
aerosols, or any flammable, combustible, or hazardous materials.
Hazardous dust. Dust created while using machinery may cause cancer,
birth defects, or
long-term respiratory damage. Be aware of dust hazards associated with
each work piece material, and always wear a NIOSH-approved respirator to
reduce your risk.
Dust allergies. Dust from certain woods may cause an allergic reaction in
people and animals.
Make sure you know what type of wood dust you will be exposed to in case
there is a possibility of an allergic reaction.
Wear respirator. Fine dust that is too small to be caught in the filter will be
blown into the ambient air during operation. Always wear a NIOSH-approved
respirator during operation and for a short time after to reduce your risk of
permanent respiratory damage.
Emptying dust. When emptying dust from the collection container, wear a
respirator and safety glasses. Empty dust away from ignition sources and
into an approved container.
Disconnecting power supply. Turn the switch off, disconnect the dust
collector from the power supply, and allow the impeller to come to a
complete stop before leaving the machine unattended or doing any service,
cleaning, maintenance, or adjustments.
Suspended dust particles and ignition sources. Do not operate the dust
collector in areas were explosion risks are high. Areas of high risk include,
but are not limited to, areas near pilot lights, open flames, or other ignition
sources.
Fire suppression. Only operate the dust collector in locations that contain a
fire suppression system or have a fire extinguisher nearby.
Impeller hazards. Do not place your hands or tools near the open inlet
during operation for any reason. The powerful suction could easily cause
accidental contact with the impeller, which will

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cause serious personal injury or damage to the machine. Always keep small
animals and children away from open dust collection inlets.
Avoiding sparks. Do not allow steel or rocks to strike the impeller—this
may produce sparks.
Sparks can smolder in wood dust for a long time before a fire is detected. If
you accidentally cut
Into wood containing tramp metal (nails, staples, spikes, etc.), immediately
turn off the dust collector, disconnect it from power, and wait for the
impeller to stop—then empty the collection container into an approved
airtight metal container.
Operating location. To reduce respiratory exposure to fine dust, locate
permanently installed dust collectors away from the working area, or in
another room that is equipped with a smoke detector. Do not operate the
dust collector in rainy or wet locations—exposure to water may create a
shock hazard or decrease the life of the machine.
Static electricity. Plastic dust lines generate high amounts of static
electricity as dust chips pass through them. Although rare, sparks caused by
static electricity can cause explosions or fire. To reduce this risk, make sure
all dust lines are thoroughly grounded by using a grounding wire.
Regular cleaning. Regularly check/empty the collection bags or drum to
avoid the buildup of fine dust that can increase the risk of fire. Make sure to
regularly clean the surrounding area where the machine is operated—
excessive dust buildup on overhead lights, heaters, electrical panels, or other
heat sources will increase the risk of fire.
This means that if precautions are not heeded, it may result in minor injury
and/or possible machine damage.
This means that if precautions are not heeded, it may result in serious injury
or possibly even death.
SAVE THESE INSTRUCTIONS.
Refer to them often and use them to instruct others.

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POWER CONNECTIONS
A separate electrical circuit should be used for your machines. This circuit
should not be less than #12 wire and should be protected with a 15 Amp
time lag fuse. If an extension cord is used, use only 3-wire extension cords
which have 3-prong grounding type plugs and matching receptacle which will
accept the machine’s plug. Before connecting the machine to the power line,
make sure the switch (s) is in the “OFF” position and be sure that the electric
current is of the same characteristics as indicated on the machine. All line
connections should make good contact. Running on low voltage will damage
the machine.
Do not expose the machine to rain or operate the machine in damp locations.
MOTOR SPECIFICATIONS
Your machine is wired for 240V, 50 HZ alternating current.
Before connecting the machine to the power source, make
sure the switch is in the “OFF” position.
GROUNDING INSTRUCTIONS
This machine must be grounded while in use to protect the
operator from electric shock.
1. All grounded, cord-connected machines:
In the event of a malfunction or breakdown, grounding provides a path of
least resistance for electric current to reduce the risk of electric shock. This
machine is equipped with an electric cord having an equipment-grounding
conductor and a grounding plug. The plug must be plugged into a matching
outlet that is properly installed and grounded in accordance with all local
codes and ordinances.
Do not modify the plug provided - if it will not fit the outlet, have the proper
outlet installed by a qualified electrician. Improper connection of the
equipment-grounding conductor can result in risk of electric shock. The
conductor with insulation having an outer surface that is green with or
without yellow stripes is the equipment-grounding conductor. If repair or
replacement of the electric cord or plug is necessary, do not connect the
equipment-grounding conductor to a live terminal.

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Check with a qualified electrician or service personnel if the grounding
instructions are not completely understood, or if in doubt as to whether the
machine is properly grounded.
Use only 3-wire extension cords that have 3-prong grounding type plugs and
matching 3-conductor receptacles that accept the machine’s plug, as shown
in Fig. A. Repair or replace damaged or worn cord immediately.
2. Grounded, cord-connected machines intended for use on a supply
circuit having a nominal rating less than 150 volts:
If the machine is intended for use on a circuit that has an outlet that looks
like the one illustrated in Fig. A, the machine will have a grounding plug that
looks like the plug illustrated in Fig. A. A temporary adapter, which looks like
the adapter illustrated in Fig. B, may be used to connect this plug to a
matching 2-conductor receptacle as shown in Fig. B if a properly grounded
outlet is not available. The temporary adapter should be used only until a
properly grounded outlet can be installed by a qualified electrician. The
green-colored rigid ear, lug, and the like, extending from the adapter is used,
it must be held in a place with a metal screw. NOTE: In Canada, the use of a
temporary adapter is not permitted by the Canadian Electric Code.
In all cases, make certain that the receptacle in question
is properly grounded. If you are not sure, have a
qualified electrician check the receptacle.
EXTENSION
CORDS
Use
proper extension cords. Make sure your extension cord is in good
condition and is a 3-wire extension cor d which has a 3-prong
grounding type plug and matching receptacle which will accept the machine’s
plug. When using an
extension cord, be sure to use one heavy enough to
carry the
current of the machine. An undersized cord will cause a dr op in
line
voltage, resulting in loss of power and overheating. Fig. D.1 or D.2,
shows the correct gauge to use depending on the cord length. If in
GROUNDED OUTLET BOX
CURRENT CARRYING PRONGS
GROUNDING BLADE
LONGEST OF 3 BLADES
GROUNDING MEANS
ADAPTER
Fig. A
Fig. B
GROUNDED OUTLET BOX

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doubt, use the next heavier gauge. The smaller the gauge number, the
heavier the
cord.
MINIMUM GAUGE EXTENSION CORD
RECOMMENDED SIZES FOR USE
WITH
STATIONARY
ELECTRIC MA CHINES
Ampere
Rating
Volts Total Length
of
Cord in Feet
Gauge of
Extension
Cord
0-6
0-6
0-6
0-6
120
120
120
120
up to 25
25-50
50-100
100-150
18
AWG
16
AWG
16
AWG
14
AWG
6-10
6-10
6-10
6-10
120
120
120
120
up to 25
25-50
50-100
100-150
18
AWG
16
AWG
14
AWG
12
AWG
10-12
10-12
10-12
10-12
120
120
120
120
up to 25
25-50
50-100
100-150
16
AWG
16
AWG
14
AWG
12
AWG
12-16
12-16
12-16
120
120
120
up to 25
25-50
14
AWG
12 AWG
GREATER THAN 50 FEET NOT
RECOMMENDED
MINIMUM GAUGE EXTENSION CORD
RECOMMENDED SIZES FOR USE
WITH
STATIONARY
ELECTRIC MA CHINES
Ampere
Rating
Volts Total Length
of
Cord in Feet
Gauge of
Extension Cord
0-6
0-6
0-6
0-6
240
240
240
240
up to 50
50-100
100-200
200-300
18 AWG
16 AWG
16 AWG
14 AWG
6-10
6-10
6-10
6-10
240
240
240
240
up to 50
50-100
100-200
200-300
18 AWG
16 AWG
14 AWG
12 AWG
10-12
10-12
10-12
10-12
240
240
240
240
up to 50
50-100
100-200
200-300
16 AWG
16 AWG
14 AWG
12 AWG
12-16
12-16
12-16
240
240
240
up to 50
50-100
14 AWG
12 AWG
GREATER THAN 100 FEET NOT
RECOMMENDED

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PRODUCT SPECIFICATIONS
Motor
750w (1HP)
Power Supply
220-240V / 50Hz / 1PH
Running Amp
(with 4" inlet) 4.7A @ 240v
Recommended Breaker Size (MCB)
Airflow (Traditional Method)
884m3/hour (520cfm)
Airflow (Realistic Method)
748m3/hour (440cfm)
Max. Static Pressure
123mm in water (4.86")
Fan Diameter
230mm (9")
Inlet Diameter
100mm (4")
Switch
Motor mounted direct switch
Noise Level
76 dB(A) @ 3m
Drum Collection Capacity
Packing Size (WxDxH)
830 x 510 x 630mm
Machine Weight (Net Weight)
32Kg
Shipping Weight (Gross Weight)
35Kg
Filter Media
Filtering area: 1.6m2 (17.2ft2)
Cartridge Filter
360mm diameter x 300mm height
Filtration Size
99.7% @1 Micron
Drum Collection Bag Layflat Size
Filter Collection Bag Layflat Size
600 x 900mm (24" x 36")

Tel. [phone] Fax. [phone] email; [email protected]
Website: www.charnwood.net VAT GB 290 2170 80
Charnwood Machinery Ltd, Cedar Court, Walker Road, Bardon Hill,
Leicestershire, LE67 1TU, England
Registration No:1316450
Declaration of Conformity for CE Marking
Charnwood Machinery Ltd
Cedar Court
Walker Road
Bardon Hill
Leicestershire
LE67 1TU
England
Declare that Industrial Dust Collector & Air Cleaner
Models B Flux, C Flux1, C Flux3, P Flux1, P Flux3
Conforms with the following Directives:
Machinery Directive 2006/42/EC
And further conforms with the following EU harmonized standard;
EN ISO 12100:2010, EN 60204-1:2006/AC:2010
I hereby declare that equipment named above has been tested and found to comply with
the relevant sections of the above referenced specifications. The machinery complies with
all essential requirements of the directive.
Signed: Dated: 09/11/2017 Location: Leicestershire
Richard Cook
Director

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GENERAL TOOL ASSEMBLY
Tools Required
12mm wrench by 14mm wrench (supplied in hardware pack)
Phillips screwdriver (not supplied)
SEVERE LACERATION HAZARD. TURN THE UNIT “OFF”,
DISCONNECT THE UNIT from the power source and wait 2-
1/2 minutes to allow time for internal rotating components to stop before
installing or removing accessories, before adjusting or changing set-ups,
clearing clogs or when making repairs. For your own safety, do not connect
the machine to the power source until the machine is completely assembled.
Please also make sure that you read and understand the entire instruction
manual.
ASSEMBLY TIME ESTIMATE 1 hour to 2 hours
CASTERS
1. Locate the bag of hardware with the four 3/8” flat washers for the
four 2” casters.
2. Place a 3/8 flat washer onto each bolt of the caster.

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3. Make sure you have the base in the position as shown below, with
the four bolt holes facing up.
4. For each wheel, insert bolt from caster through the holes in the
base of the dust collector (three are not shown). Tighten the caster
to the base by turning the movable plate (A) in Fig. 1 and tighten
with allen wrench. Do the same for the other three casters.(Fig. 2)
A
Fig. 1
Fig. 2

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SIDE SUPPORTS
1. Place the base with the casters on the bottom. Make sure you place
the side with the two bolt holes on each leg of the base to your
right side when looking down on it. See below on positioning; this is
important for assembling the correct side support to the
corresponding side.
2. Locate the side supports that have been labelled on the inside with
“L” and “R”.
Front side
Back side

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3. The base below shows where each side support needs to go.
4. Place the Long side support labeled “L” in an upright position with
the slant facing inwards towards the middle of the base. The angle
of the picture below has been taken on the opposite side to show
the label “L”.
Long R
Short R
Long L
Short L

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5. Align the two holes in the bottom end of the long side support with
the two holes in the base. Place a 5/16” flat washer onto the
5/16”x3/4” hex bolt and insert through each hole in the long side
support and base. Tighten the bolt securely.
6. Place the short side support labelled “L” in an upright position with
the slant facing long side support.

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7. Align the two holes on the top end of the short side support to with
the two bolt holes on the middle of the long side support. Place a
5/16” flat washer onto the 5/16”x3/4” hex bolt and insert through
each hole in the long side support and short side support. Tighten
the bolt securely.
8. Align the two holes on the bottom end of the short side support to
the two bolt holes in the base. Place a 5/16” flat washer onto the
5/16”x3/4” hex bolt and insert through each hole in the long side
support and short side support. Tighten the bolt securely.
9. Repeat this process for the remaining side supports labelled “R”.
10. The figure below shows both side supports assembled.