Land LSP5FL User manual

Land Instruments International
Dronfield S18 1DJ
England
Telephone: (01246) 417691
Facsimile: (01246) 410585
Email: [email protected]
Internet: www.landinst.com
© Land Instruments International, 2003 Publication Nº: LSPS198.240
Issue: A 05/03
Land Instruments International
10 Friends Lane
Newtown PA 18940-1804 U.S.A.
Telephone: (215) 504 8000
Facsimile: (215) 504 0879
Email: [email protected]
Internet: www.landinst.com
User Guide
Linescanning Thermometer


Quality Assurance
User Guide
198.240
All packaging material used for this product is 100% recyclable.
This product complies with current European directives relating to electromagnetic compatibility
and safety (EMC directive 89/336/EEC; Low voltage directive 73/23/EEC).
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ABC
The Quality Management System of Land Instruments International Ltd. is approved to BS EN ISO9001:2000
for the design and manufacture, stockholding, in-house repair and site servicing of non contact temperature
measuring instrumentation. Associated software designed and developed in accordance with TickIT.
Calibration certificates are available from our UKAS accredited Calibration Laboratory No. 0034. The Land
calibration laboratory complies with the requirements of the international standard BS EN/IEC 17025.

Safety Information
User Guide
198.240
SAFETY INFORMATION
SYMBOL PUBLICATION DESCRIPTION
3
IEC 417, No.5031 Direct
Current
IEC 417, No.5032 Alternating
Current
IEC 417, No.5033 Both direct and alternating
current
IEC 617-2, No.02-02-06 Three-phase alternating
Current
IEC 417, No.5017 Earth
(ground) terminal
IEC 417, No.5019 Protective conductor terminal
IEC 417, No.5020 Fram e or chassis term inal
IEC 417, No.5021 Equipotentiality
IEC 417, No.5007 On (supply)
IEC 417, No.5008 Off (supply)
IEC 417, No.5172 Equipment protected
throughout by double
insulation or reinforced
insulation (equivalent to Class
II of IEC 536)

Safety Information
User Guide
198.240
SYMBOL PUBLICATION DESCRIPTION
ISO 3864, No. B.3.6
CautionISO 3864, No. B.3.1
WARNING
Risk of electric shock
BS EN 100015 Observe precautions for
handling electrostatic
discharge sensitive devices
Refer to the operating
instructions
BS EN 60825-1
WARNING
Laser Radiation
Note
SAFETY INFORMATION (Continued)

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User Guide
198.240

Contents
User Guide
198.240
CONTENTS
QUALITY ASSURANCE
SAFETY INFORMATION
CONTENTS (This Page)
PREFACE
1.0 INTRODUCTION 1
1.1 Nomenclature
1.2 Specifications
2.0 INSTALLATION 3
2.1 Introduction
2.2 Positioning The Scanner
2.3 Alignment And Scan Direction
2.4 Installation Precautions
3.0 SERVICES 5
3.1 Electrical Connections
3.2 Water Requirements (Water Cooled Units Only)
3.3 Air Requirements (Air Purged / Cooled Units Only)
4.0 LASER ALIGNMENT 7
4.1 Using The Laser Alignment Tool
5.0 EMISSIVITY 9
5.1 Typical Emissivity Values
5.2 Setting The Emissivity Value
6.0 SCAN FREQUENCY SETTING 10
6.1 Changing The Scan frequency Setting
6.2 Scan Frequency Table
6.3 Scan Line Separation
6.4 Data Storage Requirements
6.5 Skew Angle

User Guide
Contents 198.240
CONTENTS (Continued)
7.0 INTERNAL TEMPERATURE SENSOR 13
7.1 Introduction
8.0 MAINTENANCE 14
8.1 Air Purge Services
8.2 Water And Air Cooling Services
9.0 INSTALLATION ACCESSORIES 15
9.1 Basic Mounting Plate
9.2 Right Angle Mounting Bracket
9.3 Water Cooled, Air Purge Baseplate Kit
9.4 Water Cooled End Plate Kit
9.5 Air Cooled End Plate Kit

User Guide
Preface
198.240
PREFACE
Fig. A - LSP Linescanning Thermometer
These instructions cover installation, operation and maintenance of the LSP Linescanning Thermometer and
should be used in conjunction with the information detailed within the LSP Linescanning Thermometer
Installation Guide, LSP Processor Installation Guide and User Guide and the LSP System Mountings and
Accessories Installation Guide.
240001

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User Guide
198.240

Page 1
User Guide
198.240
1.0 INTRODUCTION
The LANDSCAN LSP SYSTEM provides accurate linescan temperature measurement at high scan rates. This
is achieved through the combined use of high speed infrared detectors and precision electronics. The system
is compact, yet rugged, providing reliable operation in the most severe of industrial environments.
The LANDSCAN LSP SYSTEM comprises:
LSP Linescanning Thermometer
LSP Processor
LSP Interconnection Cable
LANDSCAN NT Software (Optional)
LANDSCAN for Windows Configuration Software - Standard (supplied with LSP Processor) or
Professional (optional)
Fig. 1 - Typical LSP System Overview
!R S23 2
TE RMIN AL XXX.XXX.XXX.XX
IP ADDRESS
123
45
LSP SYSTEM
LSP Linescanning Thermometer
240002
LSP Processor
Ethernet
Ethernet
PROCESS CONTROL
PROCESS MONITORING
Landscan
NT
Optional Software
RS232 Serial
Comms
Interconnection
Cable
Configuration
Software
Portable PC
Temporary
Link
RS232
Switch

Page 2
User Guide
198.240
1.1 Nomenclature
The LSP Linescanning Thermometer detail label can be found on the black scanner body section. The label
displays the scanner serial number, the model number and the 'CE' conformity mark. The model number
indicates specific information about the unit, including 'Wavelength' and 'Temperature Range'.
Example:
System Name: LSP LSP System
Series: 6 Operating Wavelength
Temperature Range: 1 See Specifications
LSP 61
System Name
Series Number
Temperature Range

Page 3
User Guide
198.240
1.2 Specifications - LSP Series
Specification LSP5FL LSP50 LSP52 LSP61
Operating Wavelength: 5µm 3 to 5µm
Temperature Range: 150 to 750°C/ 150 to 750°C/ 500 to 1100°C/ 50 to 400°C/
302 to 1382°F 302 to 1382°F 932 to 2012°F 122 to 752°F
System Accuracy: +/-2°C +/-3°C +/-2°C
Repeatability: 1°C
Temperature Resolution:
Below 15% of range <1.5°C <2.5°C <2.0°C
Above 15% of range <1.0°C <2.5°C <1.0°C
Scan Angle: 80°
Scan Rate:
Factory set 20Hz 50Hz
User adjustable 10 to 100Hz in 10Hz steps
Target Width:
Target distance
<1200mm/47.2in 12mm / 0.5in
Target distance
1200 to 3000mm/
47.2 to 118.1in FoV 100:1
Speed Of Response:
Tau on rising edge
(linear output) <7µs
Ambient Temperature Range:
In specification 5 to 60°C / 41 to 140°F
Operating 5 to 70°C / 41 to 158°F
Ambient Stability:
∆T(Indicated)/∆T(Ambient) <1.0°/10° <2.0°/10° <1.0°/10°
Alignment: No alignment CLASS 2 Laser: Integrated laser indicating scan
aid plane and extents. Laser scan rate: 1Hz nominal
Internal Temperature Sensor: -10 to 90°C / 14 to 194°F
Emissivity Range: 0.20 to 1.00
Sealing: IP65
EMC: EN 61320:1999 Class A (emissions & immunity), IEC 1010 (safety)
Vibration: 2g 10 to 30Hz, 3g 30 to 300Hz; any axis

Page 4
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198.240
2.0 INSTALLATION
Caution
Ensure that the LSP Linescanning Thermometer is mounted securely, in a location where the effects of
vibration, dust and fumes are kept to a minimum. Ensure that the scanning sight path is not obscured.
Choose a mounting location which minimises external heating of the scanner. If the ambient temperature
of the unit exceeds the specified maximum, a cooling system, available from Land Instruments, must be
fitted. The full range of Land cooling and purge accessories can be found in the Installation Accessories
section of this User Guide.
If the instrument is to be used in environments where gases resulting from combustion are present, it is
highly recommended that Land Instruments be contacted and the application fully assessed before any
installation takes place.
2.1 Introduction
The equipment specified in this User Guide must be operated, maintained and serviced by suitably trained
personnel, capable of carefully following the procedures, warnings and guidelines given. It is adviseable that all
User Guides and Installation Guides associated with LSP System equipment should be read thoroughly and be
kept readily available.
2.2 Positioning The Scanner
The scanner should be mounted taking careful note of the cautions described in section 2.1 and positioned so
that the target plane is parallel to the scanner window. The length of the scan line is proportional to the distance
between the scanner and the target plane. The target distance should be chosen to give a scan line that just
exceeds the width of the product, as this gives maximum spatial resolution.
The Scan Width may be found using the the following table or calculated by the formula:
SW = (D+ 35mm) x 1.68 or
SW = (D+ 1.38in) x 1.68 (where D= Target Distance)
The spot width (spatial resolution) at any distance is given by:
spw = 12mm / 0.5in @ <1200mm / 47.2in
spw = D/100 @ >1200mm / 47.2in
D(Target Distance) mm/in SW (Scan Width) mm/in
200/7.9 395/15.6
400/15.8 730/28.9
800/31.5 1405/55.2
1200/47.2 2075/81.6
2000/78.7 3420/134.5
3000/118.1 5100/200.7
Recommended maximum target distance = 3000mm / 118.1in

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198.240
2.3 Alignment And Scan Direction
The Land LSP Linescanning Thermometer incorporates an integral laser unit (model dependent) to aid alignment
during installation. Details on the use of this feature are described in section 4.0. Where this laser alignment
feature is not available, precise alignment may be accomplished through the use of a mobile 'hot source', to
identify the plane and extents of the scan line. Alternatively, the intended target product may be used if this is
available during the installation process.
To interpret the scan profile produced by the scanner, it is necessary to determine the scan direction of the unit.
This is indicated by an embossed arrowhead cast into the top of the scanner casing. Once positioned, the design
of the scanner mountings ensure that the unit is replaced in the correct orientation, should the scanner be
removed from the application for servicing etc.
2.4 Installation Precautions
Vibration:
It is highly recommended that the LSP Linescanning Thermometer is positioned in a location where vibration is
kept to a minimum.
Infrared Reflections:
All practical targets have some reflectivity within the infrared waveband. This reflectivity increases as the target
emissivity (see section 5.0) reduces. Therefore the scanner sees some radiant heat energy from reflections of
surrounding objects as well as from the target source. This energy is not usually sufficient to have an effect on
the measurement, but care should be taken to ensure that objects of similar or higher temperature to the target
are not placed where reflected energy may enter the scanner.
Scan
Direction
Arrowhead
Scan
Direction
Product Pass
Direction
Product
LSP
Scanner
Fig. 2 - Scan Direction
240003

Page 6
User Guide
198.240
3.0 SERVICES
3.1 Electrical Connections
The LSP Linescanning Thermometer requires just one electrical interface for normal operation. This interface
is made to the LSP Processor, via the interface cable (Land part no. 031.402) supplied with the system. The cable
is supplied pre-terminated at the scanner connection end, but the processor end is unterminated to allow the
cable to be cut to suit the application. The plug at the scanner end of the interface cable requires care when
making the connection to the scanner socket. Simply orientate the plug to suit the socket and press into place.
Do not force the plug into place. To remove the plug, grip the knurled sleeve section of the plug and pull upwards.
Termination details for the processor end of the interface cable can be found in the Land LSP Processor
Installation Guide.
Caution
The interface cable may be cut to length, but under no circumstances should an attempt be made to
extend the cable length beyond the 15m / 49.2ft maximum, by joining to a second length of cable. Failure
to comply with this instruction could result in incorrect operation of the instrument.
3.2 Water Requirements (Water-Cooled Units Only)
When the LSP Linescanning Thermometer is to be used in an environment where ambient temperatures are
above the maximum specified, the Land water cooled, air purge mounting accessory must be used. This requires
a constant water supply to be available. The special mounting plate has internal water channels with inflow and
outflow connections (G1/8 tappings) in the plate edge. There is no preferred flow orientation, however, if the
scanner is mounted in a position where one of the water connectors is higher that the other, the lower connector
must be used for the mains water in-flow.
The water-cooled mounting plate is supplied fitted with hose connectors suitable for 9.5mm / 3/8in bore water
hose. The water flow rate required will depend upon each individual application, but 1l/min / 0.26USgal/min is
an absolute minimum at 30°C / 86°F maximum water temperature.
Caution
Overcooling of the unit to below the local dewpoint, indicated by the formation of condensation, must
always be avoided. The temperature of the cooling water should ideally be in the range of
15 to 30°C / 59 to 86°F.
A clean, constant water supply is recommended, as this reduces the likelyhood of blockages within the
mounting plate.

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3.3 Air Requirements (Air-Purged / Cooled Units Only)
When the LSP Linescanning Thermometer is to be used in an environment where high concentrations of dust
are likely to be encountered, it is highly recommended that the Land air-purge mounting accessory should be
utilised. The mounting plate incorporates a cross flow purge for the scanner window. Although this will keep the
window free from dust particles, it will not however, clear the instrument sight path.
The air supply should be connected using the G3/8 threaded hole at the end of the mounting plate. If possible,
ensure that the air purge exit direction is downwards and ensure that this exit is not impeded by mounting
structures.
The air purge flow rate depends upon local conditions of the installation and scanner orientation, but a rate of
300 l/min / 12.36 ft³/min at an inlet pressure of 1m WG is typically sufficient.
An end plate air cooling accessory is available which is recommended for use in environments where the ambient
temperature is in the range of 60 to 80°C and the application prevents the use of water cooling.
Caution
Ensure that the quality of the air supply is high and that it is dry and free from oil, otherwise permanent
damage may occur.
Air supply
Air purge
direction
Restriction of
purge air by
obstruction in
this area
Fig. 3 - Air Purge
240004

Page 8
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4.0 LASER ALIGNMENT
Warning
CLASS 2 Laser Product.
DO NOT stare into laser beam. (1.0mW maximum output at 635nm)
DO NOT look directly towards the scanner window, or into the laser beam during operation.
If the laser is projected onto a highly reflective surface, DO NOT look at the laser stripe from a position
where a direct ('mirror-like') reflection may enter the eye.
Warning
CLASS 2 Laser Product.
DO NOT attempt to disassemble the laser unit or any of it's mounting components.
Embedded laser has a maximum output of 3mW with a beam divergence of <5mrad.
Caution
Caution - use of controls or adjustments or performance of procedures other than those specified herein
may result in hazardous radiation exposure.
Fig. 4 - Laser Warnings
240005
LASER RAD IATION
D O N OT S TARE IN TO BEAM
CLA SS 2 LASER P ROD UC T
1 mW MAX OU TPUT AT 63 5n m
IEC 608 25 -1:20 01
Laser
Specification
Label
Laser
Warning
Label
Laser Beam
Projection
Window
Side View Top View
Bottom View

Page 9
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4.1 Using The Laser Alignment Tool (Model Dependent)
Ensure that all CLASS 2 Laser Safety Warnings are adhered to at all times when the laser alignment tool is in
use.
Depress the Laser Alignment button which is positioned adjacent to the scanner interface connector on top of
the scanner body. The scan speed of the instrument reduces to approximately 1Hz and the Laser Alignment
button flashes to indicate that the laser is active. A red stripe of laser light is projected through the window of the
scanner, indicating the position and extents of the scan line. Adjust the scanner position as required to ensure
that the product almost fills the scan width.
Note
When the Laser Alignment facility is active, the scanner unit does not indicate target temperature.
To disable the Laser, press the flashing Laser Alignment button. Once pressed, the scanner stabilises for
approximately 60 seconds, then the unit begins normal operation and temperature information is available.
Alternatively, the Laser Alignment facility may be operated remotely from the LSP Processor. (See LSP
Processor User Guide for details of remote operation.)

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5.0 EMISSIVITY
5.1 Typical Emissivity Values
REFRACTORIES MISCELLANEOUS
Alumina 0.40 Asbestos 0.90
Red Brick 0.93 Asphalt 0.90
Carbon >0.90
ALLOYS Graphite 0.85
Brass oxidised 0.61 Soot 0.95
Inconel 0.28 Cement & Concrete 0.90
Inconel oxidised 0.85 Cloth 0.85
Monel oxidised 0.45 Glass >0.90 @ >3mm
Nichrome oxidised 0.90 Paper 0.90
Polypropylene/
METALS Polyethylene 0.90 @ 2mm thickness
Aluminium oxidised 0.30 0.96 @ >5mm
Copper oxidised 0.85
Iron & Steel oxidised 0.85
Lead oxidised 0.63
Molybdenum oxidised 0.80
Titanium 0.30
5.2 Setting The Emissivity Value
The emissivity value is set remotely, via the LSP Processor Configuration Software, or alternatively, from the
Landscan NT software if utilised. For further information, see the relevant User Guide.
This manual suits for next models
3
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