Laser 6012 User manual

www.lasertools.co.uk
6012
www.lasertools.co.uk
Distributed by The Tool Connection Ltd
Kineton Road, Southam, Warwickshire CV47 0DR
T [phone] F [phone]
i[email protected] www.toolconnection.co.uk
This item contains consumable elements that are NOT covered by the Tool
Connection Guarantee. For spares contact our service department direct
on: [phone].
Guarantee
Our products are designed to be used correctly and with care for the purpose for which they are
intended. No liability is accepted by the Tool Connection for incorrect use of any of our products, and
the Tool Connection cannot be held responsible for any damage to personnel, property or equipment
when using the tools. Incorrect use will also invalidate the warranty.
If applicable, the applications database and any instructional information provided has been designed
to offer general guidance for a particular tool’s use and while all attention is given to the accuracy
of the data no project should be attempted without referring first to the manufacturer’s technical
documentation (workshop or instruction manual) or the use of a recognised authority such as Autodata.
It is our policy to continually improve our products and thus we reserve the right to alter specifications
and components without prior notice. It is the responsibility of the user to ensure the suitability of the
tools and information prior to their use.
Instructions
Thread Repair Kit
76pc
Precautions:

Thread Repair Kit
A coil insert thread repair system that includes correctly sized components to
repair and fit five sizes of coil insert: M5 x 0.8, M6 x 1.0, M8 x 1.25, M10 x 1.5 and
M12 x 1.75.
For each size the kit includes an oversized tap, coil type insert, ratchet insert driver
tool and a pin punch to remove the driving tang of the coil insert.
Code Description
AOversized tap
BInsert driver attachment
CThread coil inserts
DRatchet driver tool
EPin Punch
2 3
Components
Instructions For Use
• Drill out remains of the damaged thread using a correctly sized drill bit as
specified in the table.
• Fit the supplied tap (A) into a suitable tap holder (not supplied) and cut a new
thread as deep as is required to ensure that the coil insert (C) does not protrude
above the top surface of the component being repaired. Ensure a suitable cutting
fluid is used and wind the tap back ½ a turn for every full turn clockwise to
ensure the swarf is effectively cleared without damage to the newly cut thread.
• Fit the insert driver attachment (B) into the ratchet driver tool (D).
• Engage the tang on the thread coil insert (C) with the slot on the insert driver (B).
• Wind the insert into the newly tapped hole to the required depth and remove the
insertion tool.
• To break off the tang, use the correctly sized pin punch (E). This is slid into the
newly threaded hole and tapped with a hammer to break the tang off.
Note: when repairing threads that are open into an engine, use long nose pliers to
break off the tang to avoid the tang entering the engine.
Please note: Due to the nature of the tools in this kit the components are considered
consumable.
M8-1.25
ST M8 x 1.25
M8-1.25
A
C
B
E
D
Suggested Drill Sizes
Thread size Alloy (mm) Steel / Magnesium Plastic (mm)
M5 x 0.8 5.2 5.3
M6 x 1.0 6.25 6.3
M8 x 1.25 8.3 8.4
M10 x 1.5 10.5 10.5
M12 x 1.75 12.5 12.5