Leisure Concepts Smartop SwimSpa Hybrid User manual

Installation Instructions - Updated as of 07/09/20
Page 1
Smartop SwimSpa Hybrid 200709
SwimSpa Hybrid
Figure 2
Step #1
Position the Smartop (in the closed position) on the spa making sure that all
four corners are properly positioned and square on the spa with the two cover
halves meeting in the middle with no gap between the covers.
Step #5
While pressing downward on the Smartop cover mounting bracket, swing the
Smartop cabinet mounting bracket up until it is parallel with the spa acrylic
and attach to the spa cabinet using the supplied #10 x 2” mounting screws
(see Fig. 3).
Step #4
Attach the Smartop 3.0 cabinet mounting bracket to the Smartop 3.0 cover
mounting bracket, in the bottom hole, using the supplied 3/8 x 2” button
head socket bolt, washer and locknut (see Fig. 3). Note: You are supplied with
(7) plastic spacers per bracket, so make sure to use equal amounts on either sides
of the Smartop cabinet mounting bracket where the bolt goes through.
Figure 1 EAS Bracket
EAS Handle
Button Head
Socket Bolt
Step #2
Attach the EAS handles to the EAS brackets using the supplied 5/16 x 1-1/4”
button head socket bolt (see Fig. 1).
X
Y
Washer
Locknut
Figure 3
Button Head
Socket Bolt
P
Q
O
Step #3
Insert the 3/8 x 2” button head socket bolt into the top hole in the back of
the Smartop cover mounting bracket. Make sure to install the rubber stop
on the button head socket bolt once you insert the bolt through the outside
flange of the Smartop cover mounting bracket. Secure the 3/8 washer and
locknut to the opposite end of the button head socket bolt (see Fig. 2). Note:
Do not overtighten locknut.
Washer
Locknut
Plastic
Spacers
Mounting
Screws
Button Head
Socket Bolt
P
Q
O
Z
R
Rubber
Stop
S
Cover
Mounting
Bracket
Step #6
Gently raise the Smartop into the upright position making sure to keep a firm
grip on the cover and attach the shocks to the ball studs (see Fig. 4). Note:
When attaching the shocks, make sure the black body of the shock is on top. The
ball studs are pre-installed in the hole closest to the back of the bracket. If the
Smartop doesn’t lift off the spa easily, start by moving the ball stud on one of the
sides of the spa to the front hole and re-attach the shock. If the Smartop still
doesn’t lift off the spa easily, move the ball stud on the opposite side of the spa and
re-attach the shock.
Figure 4
Shock
AF
Cabinet
Mounting
Bracket
A

Page 2
Smartop SwimSpa Hybrid 200709
Step #7
Starting with the 2nd cover, attach the Vanish XL pivot arms to the Smartop
using the supplied button head socket bolts and let the assembly hang freely
(see Fig. 5). Note: Make sure to run the bolts from the inside out. The locknuts
need to be facing outwards. Also, make sure to use the supplied plastic washers as a
Also, make sure to use the supplied plastic washers as a
spacer in between the metal plate on the pivot arms and the Vanish XL cover mounting
spacer in between the metal plate on the pivot arms and the Vanish XL cover mounting
bracket.
bracket.
Do not overtighted bolts, the pivot arms must rotate freely.
Step #8
Prior to completing this step, open the first half of the cover and adjust the position
Prior to completing this step, open the first half of the cover and adjust the position
of the cover by 1/4” towards the middle of the spa. This is so that when the shocks
of the cover by 1/4” towards the middle of the spa. This is so that when the shocks
are finally installed and motioned a couple times, the two covers seal against each
are finally installed and motioned a couple times, the two covers seal against each
other properly when they are in the closed position.
other properly when they are in the closed position.
Swing the Vanish XL bracket
assembly forward making sure the two pivot arms rest against each other
(see Fig. 5). Attach the Vanish XL bracket assembly to the spa cabinet using
the supplied #10 x 1-1/2” mounting screws. Note: Make sure to put down-
ward pressure on the Smartop when attaching the Vanish XL bracket assembly
to the spa cabinet to ensure the Smartop is making a good seal with the acrylic
of the spa.
Step #9
To attach the shocks to the bracket assembly, partially open your Smartop cover
and snap the shocks onto the appropriate ball studs (see Fig. 6). Note: Make sure
the black body of the shock is pointing towards the middle of the Smartop. See the
attached shock positioning guide.
Vanish XL Cover
MounƟng Bracket
Figure 5
Vanish XL
Rear Pivot Arm Vanish XL
Front Pivot Arm
Vanish XL
Base Bracket
Figure 6
Shocks
Figure 7
Self-Tapping
Screws
Hex Cap
Bolt
Step #10
Open the Smartop so it is in the fully upright position. Using the supplied #10
x 1-1/2” mounting screws, finish attaching the Vanish XL bracket assembly to
the spa.
B
D
C
AD AE
WAB
BuƩon Head
Socket Bolt
O
Locknut
Washer U
T
Step #11
Attach the Vanish XL cover plate to the bracket assembly using the supplied
self-tapping screws. Next, thread the 3/8 x 3/4” hex cap bolt through the hole
in the cover plate that lines up with the rear pivot arm (see Fig. 7). Note: Do not
overtighten hex cap bolt.
Step #12
Connect the Sure Lock latch assembly to the latch catch. While pushing down
on the Smartop, position the Sure Lock latch on the side of the spa and mark
where the latch base rests against the spa skirting. Attach the Sure Lock latch
to the spa skirting, where marked, using the supplied #8 x 3/4” self-tapping
screws (see Fig. 8).
Latch Catch
Figure 8
Sure Lock
Latch Assembly
(Side of Spa)
AG
Press down to
compress thermal
seal when installing
the Sure Lock
Self-Tapping
Screws
AH
Black
Body of
Shock

Page 3 Smartop SwimSpa Hybrid 200709
Operation of your Smartop Cover
1) Fold the first half of the Smartop cover off the spa. While gripping the
EAS handle, motion the Smartop cover into it’s vertical upright position.
CAUTION! Do not use the Smartop in high wind conditions. Injury from the spa cover being blown over
and impacting the spa user can occur.
For additional information on our Smartop product, please visit our website: www.smartopspacover.com
ITEM PART# DESCRIPTION QTY
A(L) 101875 ST UPRIGHT 3.0 CABINET MOUNTING BRACKET (L) 1
A(R) 101876 ST UPRIGHT 3.0 CABINET MOUNTING BRACKET (R) 1
B(L) 101733 ST VANISH XL BASE BRACKET (L) 1
B(R) 101734 ST VANISH XL BASE BRACKET (R) 1
C 101737 VANISH XL PIVOT ARM - FRONT 2
D 101738 VANISH XL PIVOT ARM - REAR 2
E 101739 VANISH XL PIVOT ARM PLATE - FRONT 2
F 101740 VANISH XL PIVOT ARM PLATE - REAR 2
G(L) 101741 VANISH XL BALL STUD MOUNTING PLATE - LEFT 1
G(R) 101742 VANISH XL BALL STUD MOUNTING PLATE - RIGHT 1
H(L) 101743 ST VANISH XL COVER PLATE - LEFT 1
H(R) 101744 ST VANISH XL COVER PLATE - RIGHT 1
I 101745 VANISH XL COVER PLATE ANCHOR 2
J 101746 LARGE PIVOT ARM SHIM 4
K 101747 LARGE PIVOT ARM SHIM 4
L 100244 5/16 BALL STUD 16
M 100032 5/16 NYLON LOCKNUT 16
N 100034 BLACK HEX DOME CAP 4
O 101749 3/8 X 2" BUTTON HEAD SOCKET BOLT - BLACK ZINC 8
P 100951 3/8 FLAT WASHER - BLACK ZINC 4
Q 100838 3/8 NYLON LOCKNUT - BLACK ZINC 4
R 101877 3/8 X 1/8" PLASTIC SPACER 14
S 101885 RUBBER STOP 2
T 100012 3/8 FLAT WASHER 4
U 100011 3/8 NYLON LOCKNUT 4
V 101750 3/8 PLASTIC SHIM WASHER 4
W 101752 3/8 X 3/4" HEX BOLT - BLACK ZINC 2
X 101596 EAS HANDLE 4
Y 101751 5/16 X 1-1/4" BUTTON HEAD SOCKET BOLT - BLACK ZINC 4
Z 100359 #10 X 2" PHILIPS PAN HEAD MOUNTING SCREW 20
AA 100909 #10 X 1-1/2" PHILIPS PAN HEAD MOUNTING SCREW 40
AB 101873 #10 X 1" PHILIPS PAN HEAD SELF-TAPPING SCREW-BLACK ZINC 16
AC 100016 SMALL BLACK DOME CAPS 20
AD 101510 SHOCK - 335N 2
AE 101390 SHOCK - 800N 2
AF
101796 101880-
101884
SHOCK 2
AG 101871 SURE LOCK LATCH ASSEMBLY 2
AH 101065 #8 X 3/4" PHILIPS FLAT HEAD SELF-TAPPING SCREW (BLACK ZINC) 8
AI 101078 LOCK 1