LELY COSMIX S User manual

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www.lely.com
Lely Industries N.V.
LELY COSMIX S
Concentrate Feeder
Installation and Operator Manual
D-I011.1106EN
English Original

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TRADEMARKS, COPYRIGHT AND
DISCLAIMER
Lely, Astronaut, Astri, Atlantis, Attis, AWS, C4C, Calm, Caltive,
Commodus, Compedes, Cosmix, Discovery, F4C, Fertiliner, Gravitor,
Grazeway, Hibiscus, Hubble, Juno, L4C, Lely Center, Lelywash, Lotus,
Luna, Nautilus, Orbiter, Qwes, SAE, Shuttle, Splendimo, Storm, T4C, Tigo,
Viseo, Voyager, Walkway and Welger are registered trademarks of the
Lely Group.
The right of exclusive use belongs to the companies of the Lely Group.
All rights reserved. The information given in this publication is provided
for information purposes only and does not constitute an offer for sale.
Certain products may not be available in individual countries and
products supplied may differ from those illustrated. No part of this
publication may be copied or published by means of printing,
photocopying, microfilm or any other process whatsoever without prior
permission in writing by Lely Holding S.à r.l. Although the contents of
this publication have been compiled with the greatest possible care, Lely
cannot accept liability for any damage that might arise from errors or
omissions in this publication.
The English language manual is the original manual. Translations into
other languages use the English language manual as the source
document. Lely accepts no liability for discrepancies between the
original English language manual and versions in other languages. If
there is a conflict over the content and accuracy of any translated
manual, the English language manual is the authority document.
Copyright © 2011 Lely Industries N.V.
All rights reserved
Lely Industries N.V.
Weverskade 110
3147 PA Maassluis
the Netherlands
Phone: [phone]
Fax: [phone]
Website: www.lely.com

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WARRANTY RESTRICTIONS
Excluded from this warranty are any cost or expenses due to:
•Abnormal use of the equipment which is not according to the
specifications stated in the Operator Manual or handled during the
Operators Service and Maintenance Certification program.
•The result of any intervention by technicians other than Lely service
technicians or technicians who have Lely’s approval to perform
certain duties.
•Incidents such as freezing, ice, fire, flood, inundation or any other
form of excessive water, lightning.
•Defect of the electrical system or grounding.
•Use of compressed air that does not meet the quality standards set by
Lely Industries.
•Damage to the electrical system as a result of vermin or the like.
•For USERS that have followed the Operators Maintenance and Service
Certification: Any damage resulting from abnormal use of the
equipment which is not according to the specifications stated in the
Operator Technical Training Manual and are also not covered by the
warranty scheme.
Warranty does not apply to consequential damage which does not
involve the machine itself.
All systems are tested. However in the event of a malfunction Lely
cannot be held responsible for consequential damage.

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LIST OF INCLUDED AMENDMENTS
No: Issue Date
(yy/mm)
Chapter(s) Remarks
2 11/06 3 Capacity adjusted
3 Dimensions adjusted1 11/01
4 Descriptions feed presence sensor and Qwes-LEG ID reader
added
Operation section rewritten
5 Installation procedures feed presence sensor and Qwes-LEG ID
reader added
8 Adjustment procedures Qwes-LEG ID reader added
Glossary of
Terms
Terms added
10/04 Initial issue

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PREFACE
Manual Contents
This manual contains the information necessary for the correct
installation and operation of a COSMIX S Concentrate Feeder.
Study and understand this information thoroughly before configuration
of the COSMIX S. Failure to do so could result in damage to equipment.
Please consult your local Lely service provider if you do not understand
the information in this manual, or if you need additional information.
All information in this manual has been compiled with care. Lely shall
not be liable for errors or faults in this manual. The recommendations
are meant to serve as guidelines. All instructions, pictures and
specifications in this manual are based on the latest information that
was available at the time of publication. Your COSMIX S may comprise
improvements, features or options that are not covered in this manual.
Applicability
The table below shows the type numbers of COSMIX S for which this
manual is applicable.
Model designation
Model Type number
COSMIX S Concentrate Feeder Qwes-ACT 5.2309.0000.1
COSMIX S Concentrate Feeder Qwes-H/HR 5.2309.0010.1
COSMIX S Concentrate Feeder Qwes-LEG 5.2309.0020.1
Software version
The description, operation and procedures in this manual are based on
the following software versions:
•T4C version 3.1.3
•E-Link version 1.05.11, jul 26 2010.
Standard Torque Loading of Parts
All the nuts, bolts and screws used on the COSMIX S Concentrate Feeder
are torque tightened to standard torque loadings applicable to the
construction materials used.
If a part has a non-standard torque loading, it is specified in the
applicable part of the manual.

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Registration
The Type and Serial Number Plate is attached to the control box of the
COSMIX S Concentrate Feeder, on the top. Always include the type and
serial number of your concentrate feeder when you contact your local
Lely service provider or order spare parts.
Type and Serial Number Plate
We suggest you complete the table below with the type and serial
numbers of your concentrate feeder. This makes sure you can easily find
the information.
Type number
Serial number
Maintenance Authorization
WARNING
Only technicians certified by Lely Industries are authorized to do
maintenance on the COSMIX S, except for the maintenance done by
the operator as indicated in the Operator Manual.
If people who are not certified by Lely Industries do maintenance on
the COSMIX S, the warranty on the COSMIX S becomes invalid.
Before a technician does maintenance on a COSMIX S, the owner must
examine the service pass of the technician and make sure the technician
is currently certified to do maintenance on the COSMIX S.
At the end of each visit, all work done on the COSMIX S must be written
in the logbook and the logbook must be signed by the certified
technician. The logbook must always be kept near the COSMIX S for the
entire life of the product. The information in the logbook must include:
•The maintenance done
•The date of the maintenance
•The name of the technician
•The certification number of the technician.
Technician Training
All the technicians certified by Lely Industries have completed an
approved training program, and passed written and practical
examinations during and at the end of the training program. The
training is given by a product specialist. The examinations are done
under supervision of a master product specialist and include
troubleshooting and corrective maintenance of the COSMIX S.