LELY Splendimo 240 MCR User manual

Lely Splendimo
240 MCR
M-H025.1011EN
Operator Manual

TRADEMARKS, COPYRIGHT AND
DISCLAIMER
Lely, Astronaut, Astri, Atlantis, Attis, AWS, C4C, Calm, Commodus,
Compedes, Cosmix, Discovery, F4C, Fertiliner, Gravitor, Grazeway, Hibiscus,
Hubble, Juno, L4C, Lely Center, Lelywash, Lotus, Luna, Nautilus, Orbiter,
Qwes, SAE, Shuttle, Splendimo, T4C, Tigo, Viseo, Voyager, Walkway and
Welger are registered trademarks of the Lely Group. The right of exclusive use
belongs to the companies of the Lely Group. All rights reserved. The
information given in this publication is provided for information purposes only
and does not constitute an offer for sale. Certain products may not be available
in individual countries and products supplied may differ from those illustrated.
No part of this publication may be copied or published by means of printing,
photocopying, microfilm or any other process whatsoever without prior
permission in writing by Lely Holding S.à r.l. Although the contents of this
publication have been compiled with the greatest possible care, Lely cannot
accept liability for any damage that might arise from errors or omissions in this
publication.
The English language manual is the original manual. Translations into other
languages use the English language manual as the source document. Lely
accepts no liability for discrepancies between the original English language
manual and versions in other languages. If there is a conflict over the content
and accuracy of any translated manual, the English language manual is the
authority document.
Copyright © 2010 Lely Industries NV
All rights reserved
Lely Industries NV
Weverskade 110
3147 PA Maassluis
The Netherlands
Phone: Tel: [phone]
Fax: Fax: [phone]
Website: www.lely.com
PREFACE
Manual Contents
This manual contains the information necessary to operate the Lely
Splendimo. It also includes maintenance information that can be done by an
operator.
Study and understand this information thoroughly before you operate the Lely
Splendimo. Failure to do so could result in personal injury or damage to
equipment. Please consult your local Lely service provider if you do not
understand the information in this manual, or if you need additional information.
All information in this manual has been compiled with care. Lely shall not be
liable for errors or faults in this manual. The recommendations are meant to
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serve as guidelines. All instructions, pictures and specifications in this manual
are based on the latest information that was available at the time of publication.
Your Lely Splendimo may comprise improvements, features or options that are
not covered in this manual.
Warranty Conditions
For those parts that fail under normal operating conditions, the factory will
make replacement parts available, free of charge, for a period of 12 (twelve)
months from the date of purchase.
The warranty shall not apply if the instructions mentioned in this manual have
not been followed, or if they have not been followed completely or correctly.
Nor will the warranty apply if you or third parties modify the machine without
our foreknowledge and/or authorisation.
Registration
The Type and Serial Number Plate is on the front of the headstock.
Always include the type and serial numbers of your product when you contact
your local Lely service provider or order spare parts.
Type and Serial Number Plate
We suggest you complete the table below with the type and serial numbers of
your product. This makes sure you can easily find the information.
Type number
Serial number
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iv

Table of Contents
1. Introduction.........................................................................................................................................1-1
1.1 Cutter Bar.................................................................................................................................1-2
1.2 Roller Conditioner Unit.............................................................................................................1-3
1.3 Hydraulic System.....................................................................................................................1-3
1.4 Optional Extras Lely Splendimo 240 MCR...............................................................................1-4
1.4.1 Wear Plates.............................................................................................................................1-4
1.4.2 Topping Skids..........................................................................................................................1-4
1.4.3 Agitators...................................................................................................................................1-4
2. Safety...................................................................................................................................................2-1
2.1 Signal Words............................................................................................................................2-1
2.2 Safety Instructions....................................................................................................................2-1
2.3 Explanation of the Safety Decals on the Lely Splendimo 240 MCR........................................2-2
2.4 Position of the Safety Decals on the Lely Splendimo 240 MCR..............................................2-4
3. Operation.............................................................................................................................................3-1
3.1 Connect the Splendimo to the Tractor.....................................................................................3-1
3.2 Disconnect the Splendimo from the Tractor.............................................................................3-2
3.3 Move the Splendimo to the Transport Position........................................................................3-4
3.4 Move the Splendimo from the Transport Position to the Working Position..............................3-5
3.5 Move the Splendimo from the Working Position to the Headland Position..............................3-5
3.6 Start Mowing............................................................................................................................3-6
3.7 Stop Mowing............................................................................................................................3-7
4. Test and Adjustment..........................................................................................................................4-1
4.1 Adjust the Mowing Height........................................................................................................4-1
4.2 Adjust the Ground Pressure.....................................................................................................4-2
4.3 Adjust the Conditioning Intensity..............................................................................................4-3
4.4 Adjust the Swath Width............................................................................................................4-4
4.5 Adjust the V-belt Tension.........................................................................................................4-5
4.6 Adjust the Rotor Speed (If Extra V-belt Pulley is Available).....................................................4-7
4.7 Adjust the Clearance Between the Conditioner Rollers...........................................................4-9
5. Maintenance........................................................................................................................................5-1
5.1 Scheduled Maintenance...........................................................................................................5-1
5.1.1 Maintenance After Operation...................................................................................................5-1
5.1.2 Maintenance After the First 30 Working Hours........................................................................5-1
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M-H025.1011EN

5.1.3 Maintenance Every 50 Working Hours....................................................................................5-1
5.1.4 Maintenance Every 100 Working Hours..................................................................................5-1
5.1.5 Maintenance Every 250 Working Hours..................................................................................5-1
5.1.6 Maintenance Every 500 Working Hours or 1000 Hectare........................................................5-1
5.1.7 Maintenance Before Prolonged Storage..................................................................................5-1
5.1.8 Maintenance After Prolonged Storage.....................................................................................5-2
5.2 Preventive Maintenance...........................................................................................................5-3
5.2.1 Clean the Splendimo................................................................................................................5-3
5.2.2 Grease the Pivot Points...........................................................................................................5-3
5.2.3 Grease the PTO shaft..............................................................................................................5-4
5.2.4 Replace the Gearbox Oil..........................................................................................................5-4
5.2.5 Replace the Drive Element Oil.................................................................................................5-5
5.2.6 Grease a Mower Element........................................................................................................5-6
5.2.7 Grease the V-belt Tensioner....................................................................................................5-8
5.2.8 Grease the Bearings Block of the Conditioner Rollers.............................................................5-9
5.2.9 Grease the Bearing of the Transmission Suspension Arm....................................................5-10
5.3 Corrective Maintenance.........................................................................................................5-11
5.3.1 Remove and Install a Mower Knive.......................................................................................5-11
5.3.2 Remove and Install a Mower Disc.........................................................................................5-14
5.3.3 Remove and Install a Mower Disc on a Drive Element..........................................................5-15
5.3.4 Disassemble the Cutter Bar...................................................................................................5-18
5.3.5 Assemble the Cutter Bar........................................................................................................5-20
6. Diagrams and Tables.........................................................................................................................6-1
6.1 Lely Splendimo 240 MCR Diagrams and Schematics.............................................................6-1
6.2 Bolt and Nut Torque Table.......................................................................................................6-1
7. Troubleshooting.................................................................................................................................7-1
8. Specifications.....................................................................................................................................8-1
8.1 Splendimo 240 MCR Specifications.........................................................................................8-1
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M-H025.1011EN

1. INTRODUCTION
The Lely Splendimo 240 MCR is a mower-to cut and condition fodder crops.
The range of operation of the Lely Splendimo 240 MCR is between ± 20° from
the horizontal (relative to the tractor), and can be driven at speeds up to 20
km/h.Central suspension of the Splendimo enables the Lely Splendimo 240
MCR to follow ground contours accurately.
An anti-shock device protects the machine from damage if it hits obstacles
during mowing.
A headstock connects the mower to the tractor. The headstock contains
catergory II double linkage pins to adjust the position of the mower behind the
tractor.
The Lely Splendimo 240 MCR has:
• A cutter bar
• A roller conditioner unit
• A hydraulic control system
• An adjustable ground-pressure relief system.
Various optional extras are also available. Refer to Optional Extras Lely
Splendimo 240 MCR (page 1-4).
Introduction 1-1
M-H025.1011EN

1. Headstock - 2. Operating cord - 3. Primary PTO-shaft - 4. Parking jack - 5. Secondary PTO-
shaft - 6. Hydraulic ram - 7. Mower element - 8. Cutter bar - 9. Roller conditioner unit - 10.
Swath width handle - 11. V-belt housing - 12. Tensioning device
Figure 1. Overview of the Lely Splendimo 240 MCR
1.1 Cutter Bar
The cutter bar contains the mower units. The modular design of the cutter bar
enables quick and easy replacement of mower units and drive shafts if they
are damaged. The mower units are connected to each other by a rod.
The first mower unit is driven from the top. A spring-steel shaft then transfers
the drive from the first mower unit to the other mower units. All mower units
are directly driven by this shaft.
The mower units turn in pairs, either clockwise or counterclockwise.
The mower knives are connected to the mower units by the Splendimo Clip
quick-release system. This enables easy replacement of mower knives.
1-2 Introduction
M-H025.1011EN

1.2 Roller Conditioner Unit
The roller conditioner unit is used to condition leafy crops.
The position of the rollers can be adjusted to give more clearance between the
rollers. This in combination with the tension between rollers determines the
intensity of the conditioning
The bottom roller is driven by a v-belt and drives the top roller by a gear
assembly. These gears are connected by movable arms to let the rollers move
separately from each other. This enables you to adjust to the crop flow or to
allow a larger crop volume to pass. The wide profile of the rollers give a firm
grip on the crop.
An optional drive pulley for the conditioner rollers changes the speed.
1.3 Hydraulic System
The hydraulic system raises and lowers the cutter bar.
When the hydraulic system is set to the floating position the cutter bar can
closely follow ground contours.
The ground-pressure relief system makes sure the cutter bar follows the
ground contours without damaging the crop and transfers some of the
Splendimo weight to the tractor.
It can be adjusted by regulating the pressure of the hydropneumatic spring
system.
Introduction 1-3
M-H025.1011EN

1.4 Optional Extras Lely Splendimo 240 MCR
1.4.1 Wear Plates
Wear plates can be installed on the bottom of the skids to reduce wear of the
skids. The wear plates are available in thicknesses of 4 mm or 8 mm.
1. Wear plate - 2. Topping skid
Figure 2. Wear Plate and Topping Skid
1.4.2 Topping Skids
Topping skids can be installed on the bottom of the skids to raise the mowing
height approximately 3 cm. This is used for topping or when the mower is used
on rough ground, and reduces damage to the cutter bar by stones and other
debris.
If topping skids are installed, position 2 or 3 of the parking jack must be used
(fig. 6, page 3-3).
1.4.3 Agitators
Agitators can be installed on the mower discs to improve the crop flow across
the cutter bar in certain circumstances.
Figure 3. Agitator
1-4 Introduction
M-H025.1011EN