Lennox PISO-TECHO User manual

INSTALLATION MANUAL
For correct installation, read this manual before starting installation.
This manual may be subject to change without notice for purpose of improvement.
CEILING AND FLOOR TYPE
AIR CONDITIONER

CONTENT
Installation precaution...........................................................................1
Installation place......................................................................................1
Accessories.................................................................................................2
Indoor unit installation.........................................................................3
Install the connecting pipe................................................................7
Connect the drain pipe..........................................................................9
Wiring.............................................................................................................10
Test operation...........................................................................................15

There is enough room for installation and
maintenance.
The ceiling is horizontal, and its structure
can endure the weight of the indoor unit.
The air outlet and the air inlet are not im-
peded, and the influence of external air is
the least.
The air flow can reach throughout the ro-
om.
The connecting pipe and drainpipe could
be extracted out easily.
There is no direct radiation from heaters
1
To install properly, please read this manual at
first.
The air conditioner must be installed by quali-
fied persons.
When installing the indoor unit or its tubing,
please follow this manual as strictly as poss-
ible.
When all the installation work is finished, pl-
ease turn on the power only after a thorough
check.
No further announcement if there is any ch-
ange of this manual caused by product imp-
rovement.
Note: The installor should illustrate to users
how to correctly use and maintain the air-co-
nditioner, as well as remind users to carefully
read and keep both Installation Manual and
Owner's Manual well.
INSTALLATION PRECAUTION
The Indoor Unit
INSTALLATION PLACE
Location in the following places may cause
malfunction of the machine. (If unavoidable,
please consult your local dealer.)
a. There exists petrolatum.
b. There is salty air surrounding(near the coast).
c. There is caustic gas(the sulfide, for example)
existing in the air (near a hot spring).
d. The Volt vibrates violently(in the factories).
e. In buses or cabinets.
f. In kitchen where it is full of oil gas.
g. There is strong electromagnetic wave existing.
h. There are inflammable materials or gas.
i. There is acid or alkaline liquid evaporating.
j. Other special conditions.
Cautions
Notes Before Installation
1. Select the correct carry-in path.
2. Move this unit as originally packaged as
possible.
3. If the air conditioner is installed on a metal
part of the building, it must be electrically
insulated according to the relevant stand-
ards to electrical appliances.
4. Installation work must be performed in ac-
cordance with the national wiring Stand-
ards by authorized personnel only.
NOTE:
Remark per EMC Directive 89/336/EEC
For to prevent flicker impressions during the start of the compressor (technical process),
following installation conditions apply.
1. The power connection for the air conditioner has to be done at the main power distribution.
The distribution has to be of a low impedance, normally the required impedance reaches
a 32A fusing point.at
2. No other equipment has to be connected with this power line.
3. For detailed installation acceptance, please refer to your contract with the power supplier
restrictions do apply for products like washing machines, air conditioners or electrical if
ovens.
4. For power details of the air conditioner, refer to the rating plate of the product.
5. For any question contact your local dealer.

1. Remote controller..................1
2. Frame...................................1
3. Mounting screw
(ST2.9x10-C-H).....................2
4. Alkaline dry batteries(AM4)
...............................................2
Remote controller & Its Frame
1
2
3
Remote
controller Remote controller
holder
Mounting screw B
ST2.9x10-C-H
Never throw or beat the controller.
Before installation, operate the remote controller
to determine its location in a reception range.
Keep the remote controller at least 1m apart from
the nearest TV set or stereo equipment. (It is
necessary to prevent image disturbances or
noise interferences.)
Do not install the remote controller in a place
exposed to direct sunlight or close to a heating
source, such as a stove.
Note that the positive and negative poles are
in right positions when loading batteries.
Cautions on remote controller installation
ACCESSORIES
2
1
1
2
Name of Accessories
Owner's manual
Installation manual
Q'ty
(This manual)
Qutline Usage
Hook For wall mounting installation
Hanging arm 2For ceiling installation
Tapping screw 4For Hook Installation

3
INDOOR UNIT INSTALLATION
Carry out the pipe and line operation in the ceiling after finishing the installation of the main
body. While choosing where to start the operation, determine the direction of the pipes to
be drawn out. Especially in case there is a ceiling, position the refrigerant pipes, drain pipes,
indoor & outdoor lines to the connection places before hanging up the machine.
The installation of hanging screw bolts.
Wooden construction
Installing f10 hanging screw bolts. (4 bolts)
Please refer to the following figure for the distance measurement between the screw bolts.
Please install with f10 hanging screw bolts.
The handling to the ceiling varies from the constructions, consult the construction personn-
els for the specific procedures.
1. The size of the ceiling to be handled ... ... do keep the ceiling flat. Consolidate the roof
beam for possible vibration.
2. Cut off the roof beam.
3. Strengthen the place cut off, and consolidate the roof beam.
Put the square timber traversely over the
roof beam, then install the hanging screw
bolts. (Refer to Chart 1)
Chart 1
Timber over the beam
Roof beam
Hanging screw bolts
Ceiling
New concrete bricks
(Blade shape insertion) (Slide insertion)
Chart 2
Inlaying or embedding the screw bolts.
(Refer to Chart 2)
Install and use directly the supporting angl
steel. (Refer to chart 4)
e
For Original concrete bricks
Use embedding screw bold, crock and stick
harness. (Refer to Chart 3)
Steel roof beam structre
Steel bar
Hanging screw bolt
Hanging bolts
Supporting
angle steel
Embedding screw bolt
Chart 3
Chart 4
(Pipe hanging and embedding
screw bolt)

4
Wall Mounting Installtion
Chart 5
E. Connecting point of
refrigerant pipe
(D. gas side)
D. Connecting point of
refrigerant pipe
(E. Liquid side)
Drain point
Hook
Chart 6
Washer
1.Fix the hook with tapping screw onto the wall.(Refer to Chart 6)
2.Hang the indoor unit on the hook.
Tapping screw
<6mm
Hook

A
Chart 8
5
Ceiling Installation
Chart 7
1.Remove the side board and the grille.(Refer to Chart 8)
Side board
Screw nut
Washer
Hanging
screw bolt
Hanging arm
Chart 9
20～25mm
Mounting bolt(max.40mm)
2.Locate the hanging arm on the hanging screw bolt.(Refer to Chart 9)
Prepare the mounting bolts on the unit.( Refer to Chart 10)
Chart 10
8～13mm
Hanging arm
Grille
(For models 48000 and 60000 Btu/h, do not remove the grille.)

6
Type
( )
Btu/h
18000-24000Btu/h
36000Btu/h
ABD
48000-60000Btu/h
Note:The dimension of 18000Btu/h and 24000Btu/h are the same
The dimension of 48000Btu/h and 60000Btu/h are the same
D. Connecting point of
refrigerant pipe
(D.gas side)
Drain point
E. Connecting point of
refrigerant pipe
(E. Liquid side)
The dimension of the unit
EF G
Chart 11
3.Hang the unit on the hanging arm by sliding backward. Securely tighten
the mounting bolts on both sides.(Refer to Chart 9)
H
C
ATTENTION:
which may differ from the unit you purchased.
The figures above are based on model with 18000Btu/h as rated capacity,
990 660 206 505 506 907 200 203
1280 660 206 795 506 1195 200 203
1670 680 244 1070 450 1542 200 240
Hanging arm
Mounting bolt
Hanging
screw bolt
Downward declivity
Lower between (1-2)/100

INSTALL THE CONNECTING PIPE
Check whether the height drop between the indoor unit and outdoor unit, the length of
refrigerant pipe, and the number of the bends meet the following requirements:
The max height drop...................................................................................................20m
(If the height drop is more than 10m, you had better put the outdoor unit over above the
indoor unit.)
The length of refrigerant pipe.......................................................................less than 30m
The number of bends....................................................................................Less than 15
Do not let air, dust, or other impurities fall in the pipe system during the time of installation.
The connecting pipe should not be installed until the indoor and outdoor units have been
fixed already.
Keep the connecting pipe dry, and do not let moisture in during installation.
1) Connect the indoor unit at first, then the outdoor unit.
,
Bend the tubing in proper way. Don t harm them.
The Procedure of Connecting Pipes
1. Measure the necessary length of the connecting pipe, and make it by the following way.
Daub the surfaces of the flare pipe and the joint nuts with frozen oil, and wrench it for 3~4
rounds with hands before fasten the flare nuts. (Refer to chart 12)
Be sure to use two wrenches simultaneously when you connect or disconnect the pipes.
Cautions
2) The stop valve of the outdoor unit should be closed absolutely (as original state). Every
time you connect it, first loosen the nuts at the part of stop valve, then connect the flare
pipe immediately (in 5 minutes). If the nuts have been loosened for a long time, dusts
and other impurities may enter the pipe system and may cause malfunction later. So
please expel the air out of the pipe with refrigerant before connection.
o
The bending angle should not exceed 90 C
Bending position is preferably in the bendable pipe. The larger the better it is .
Do not bend the pipe more than three times.
Cut out a desired concave at the bending part of the insulating pipe.
Then expose the pipe(cover it with tapes after bending).
To prevent collapsing of deforming, please bend the pipe at its biggest radius.
Use bender to get a small radius pipes.
3) Expel the air (refer to the “Expel The Air ) after connecting the refrigerant pipe with the
indoor unit and the outdoor unit.
Then fasten the nuts at the repair-points.
”
Notices For Benable pipe.
Bend the connecting pipe of small wall thickness.
7

Chart 12 Chart 13 Chart 14
Use frozen oil
Bend the pipe with thumb
Min-radius 100mm
Make the ends
straight
2. Locate The Pipe
1) Drill a hole in the wall (suitable just for the size of the wall conduit, 90mm in general), then
set on the fittings such as the wall conduit and its cover.
2) Bind the connecting pipe and the cables together tightly with binding tapes. Do not let air
in, which will cause water leakage by condensation.
3) Pass the bound connecting pipe through the wall conduit from outside. Be careful of the
pipe allocation to do no damage to the tubing.
3. Connect the pipes.
4. Then, open the stem of stop valves of the outdoor unit to make the refrigerant pipe conne-
cting the indoor unit with the outdoor unit fluently flow.
5. Be sure of no leakage by checking it with leak detector or soap water.
6. Cover the joint of the connecting pipe to the indoor unit with the soundproof/insulating
sheath (fittings), and bind it well with the tapes to prevent leakage.
A
90+4
_
45+2
_
A(mm)
f6. 5mm3
f9.53mm
f12.7mm
f16mm
f19mm
8.7 8.3
15.8 15.4
12.4 12.0
19.0 18.6
23.3 22.9
1. Cut a pipe with a pipe cutter.
2. Insert a flare nut into a pipe and flare the pipe.
REFRIGERANT PIPE CONNECTION
Outside-
diameter Max Min
90 lean crude burr
Chart 16
Chart 15 Table 1
Too large torque will harm the bellmouthing and
too small will cause leakage. Please determine
the torque according to Table 2.
Chart a
Table 2
Put the connecting tubing at the proper position,
wrench the nuts with hands then fasten it with
a wrench. (Refer to Chart a)
Caution f9.53
26~30 .
N m
f12.7
26~30 .
N m
Fasten the nut
Tubing Size Torque
f19
9
35~40 .
N m
Be sure to use the same insulating materials when you buy the brass pipe. (More than
9mm thick)
Use the market brass pipe.
8