Lenze 9300 vector User manual

EDKVF93−05
.BQõ
Ä.BQõä
Information for the operator of the machine
9300 vector 250 ... 400 kW

EVF9381−EV ... EVF9383−EV
Frequency inverter
Global Drive

5
1
5
1
1
5
E2E4E5391
34 28E1E32
33 7
K32 62
K31
GNDA1A2A3A4ST1ST25934763 LO HI
X4
X3
X1
X11
X8
X9
X10
X5
X6
01
+UGL1 L2 L3 BR1 BR2 U V W-UG +UGL1 L2 L3 PEPE BR1 BR2 U V W-UG
L1, L2, L3, PEL1, L2, L3, PE
U, V, WU, V, W
+UG, -UG+UG, -UG
BR1, BR2BR1, BR2

9300vec0181

Key for overview
Position Description
9300 vector frequency inverter − master
9300 vector frequency inverter − slave
Connections and interfaces
Position Description
L1, L2, L3, PE Mains connection
+UG, −UG DC supply (only for the variants V210, V240, V270, V300)
BR1, BR2 Connection of brake resistor (only for the variants V210, V240, V270, V300)
U, V, W, PE Motor connection
X1 AIF interface (automation interface)
slot for communication module (e.g. keypad XT EMZ9371BC)
X3 Jumper for setting the analog input signal at X6/1, X6/2
X4 Terminal strip for connection of system bus (CAN)
X5 Terminal strips for connection of digital inputs and outputs
X6 Terminal strips for connection of analog inputs and outputs
X8 Sub−D connector (male) for connection of incremental encoder with TTL level or sin/cos encoder and KTY ther-
mal sensor of the motor
X9 Sub−D connector (male) for connection of digital frequency input signal
X10 Sub−D connector (female) for connection of digital frequency output signal
X11 Terminal strip for connection of relay output KSR for "safe standstill"
Status displays
Position LED red LED green Operating status
Off On Controller is enabled
On On Mains is switched on and automatic start is inhibited
Off Blinking slowly Controller is inhibited
Off On Motor data identification is active
Blinking quickly Off Undervoltage or overvoltage
Blinking slowly Off Active fault
0Fig. 0Tab. 0

Contentsi

4 EDKVF93−05 EN 2.0
1 About this documentation 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.1 Document history 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.2 Target group 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.3 Validity information 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.4 Conventions used 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.5 Notes used 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2 Safety instructions 9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.1 General safety and application notes for Lenze controllers 9. . . . . . . . . . . . . . . . . .
2.2 Residual hazards 13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3 Parameter setting 14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.1 Parameter setting with the XT EMZ9371BC keypad 14. . . . . . . . . . . . . . . . . . . . . . . .
3.1.1 General data and operating conditions 14. . . . . . . . . . . . . . . . . . . . . . . . . .
3.1.2 Installation and commissioning 15. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.1.3 Display elements and function keys 15. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.1.4 Changing and saving parameters 17. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.1.5 Loading a parameter set 19. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.1.6 Transferring parameters to other standard devices 20. . . . . . . . . . . . . . . .
3.1.7 Activating password protection 22. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.1.8 Diagnostics 23. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.1.9 Menu structure 24. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4 Troubleshooting and fault elimination 26. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.1 Display of operating data, diagnostics 26. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.1.1 Display of operating data 26. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.1.2 Diagnostics 27. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.2 Troubleshooting 28. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.2.1 Status display via LEDs at the controller 28. . . . . . . . . . . . . . . . . . . . . . . . . .
4.2.2 Fault analysis with the history buffer 29. . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.3 Drive behaviour in the event of faults 30. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.4 Fault elimination 31. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.4.1 Drive errors 31. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.4.2 Controller in clamp operation 32. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.5 System error messages 35. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.5.1 General error messages 35. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.5.2 Resetting system error messages 40. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

About this documentation
Document history
1
5
EDKVF93−05 EN 2.0
1 About this documentation
Note!
This documentation contains all the information required by the machine
operator to run the drive controllers of the 9300 vector series installed in your
machine/system.
You may make further use of the information contained in this documentation
without asking Lenze for permission if you do not change the contents.
1.1 Document history
What is new / what has changed?
Materialnummer Version Beschreibung
.BQõ 2.0 04/2010 TD23 New edition due to reorganisation of the company
13218562 1.0 08/2007 TD19 Erstausgabe
Tip!
Documentation and software updates for further Lenze products can be found
on the Internet in the "Services & Downloads" area under
http://www.Lenze.com
1.2 Target group
This documentation is intended for qualified personnel according to IEC 364.
Qualified, skilled personnel are persons who have the qualifications necessary for the work
activities to be undertaken during the assembly, installation, comissioning, and operation
of the product.

About this documentation
Validity information
1

6 EDKVF93−05 EN 2.0
1.3 Validity information
... 9300 vector frequency inverters as of nameplate data:
   Nameplate
Type EVF 93xx ˘ x V Vxx 1x 7x
EVF 93xx ˘ x V Vxx Vx 6x
Product series
1
0
1
L
Hans-Lenze-Strasse 1
D-31855Aerzen
Made in EC
Ser.-No.:
Id.-No.:
Inverter
Prod.-No.:
Type:
Input:
Output:
0045042000129567000005
33 . 9335VE . 1A . 70 . V030
33.9335VE.1A.70
0
1
L
Hans-Lenze-Strasse 1
D-31855Aerzen
Made in EC
Master Slave
Type:
Inverter
Input:
Output:
EVM EVL
EVF




EVM... EVL...
EVF Frequency inverter
EVM: Master of EVF
EVL: Slave of EVF
Type no. / power
400 V 500 V
9381
9382
9383
250 kW
315 kW
400 kW
315 kW
400 kW
500 kW
Type
E Built−in unit
Design
V Vector−controlled frequency inverter
X: Slave
Variant Integrated RFI filter A
Integrated brake
transistor
– 400 V – –
V030 400 V ·–
V060 400 V – ·
V110 400 V ··
V210 400 V / 500 V – –
V240 400 V / 500 V ·–
V270 400 V / 500 V – ·
V300 400 V / 500 V ··
Hardware version
Software version
– Slave (no software version)

About this documentation
Conventions used
1
7
EDKVF93−05 EN 2.0
1.4 Conventions used
This documentation uses the following conventions to distinguish between different
types of information:
Type of information Identification Examples/notes
Spelling of numbers
Decimal separator language−dependen
t
In each case, the signs typical for the target
language are used as decimal separators.
For example: 1234.56 or 1234,56
Warnings
UL warnings Are only given in English.
UR warnings 
Text
Program name » « PC software
For example: »Engineer«, »Global Drive
Control« (GDC)
Icons
Page reference Reference to another page with additional
information
For instance: 16 = see page 16

About this documentation
Notes used
1

8 EDKVF93−05 EN 2.0
1.5 Notes used
The following pictographs and signal words are used in this documentation to indicate
dangers and important information:
Safety instructions
Structure of safety instructions:
Danger!
(characterises the type and severity of danger)
Note
(describes the danger and gives information about how to prevent dangerous
situations)
Pictograph and signal word Meaning
Danger!
Danger of personal injury through dangerous electrical voltage.
Reference to an imminent danger that may result in death or
serious personal injury if the corresponding measures are not
taken.
Danger!
Danger of personal injury through a general source of danger.
Reference to an imminent danger that may result in death or
serious personal injury if the corresponding measures are not
taken.
Stop!
Danger of property damage.
Reference to a possible danger that may result in property
damage if the corresponding measures are not taken.
Application notes
Pictograph and signal word Meaning
Note! Important note to ensure troublefree operation
Tip! Useful tip for simple handling
Reference to another documentation

Safety instructions
General safety and application notes for Lenze controllers
2
9
EDKVF93−05 EN 2.0
2 Safety instructions
2.1 General safety and application notes for Lenze controllers
(in accordance with Low−Voltage Directive 2006/95/EC)
For your personal safety
Disregarding the following safety measures can lead to severe injury to persons and
damage to material:
ƒOnly use the product as directed.
ƒNever commission the product in the event of visible damage.
ƒNever commission the product before assembly has been completed.
ƒDo not carry out any technical changes on the product.
ƒOnly use the accessories approved for the product.
ƒOnly use original spare parts from Lenze.
ƒObserve all regulations for the prevention of accidents, directives and laws
applicable on site.
ƒTransport, installation, commissioning and maintenance work must only be carried
out by qualified personnel.
– Observe IEC 364 and CENELEC HD 384 or DIN VDE 0100 and IEC report 664 or
DIN VDE 0110 and all national regulations for the prevention of accidents.
– According to the basic safety information, qualified, skilled personnel are persons
who are familiar with the assembly, installation, commissioning, and operation of
the product and who have the qualifications necessary for their occupation.
ƒObserve all specifications in this documentation.
– This is the condition for safe and trouble−free operation and the achievement of
the specified product features.
– The procedural notes and circuit details described in this documentation are only
proposals. It is up to the user to check whether they can be transferred to the
particular applications. Lenze Automation GmbH does not accept any liability for
the suitability of the procedures and circuit proposals described.
ƒLenze controllers (frequency inverters, servo inverters, DC speed controllers) and the
accessory components can include live and rotating parts − depending on their type
of protection − during operation. Surfaces can be hot.
– Non−authorised removal of the required cover, inappropriate use, incorrect
installation or operation create the risk of severe injury to persons or damage to
material assets.
– For more information, please see the documentation.
ƒHigh amounts of energy are produced in the controller. Therefore it is required to
wear personal protective equipment (body protection, headgear, eye protection, ear
protection, hand guard).

Safety instructions
General safety and application notes for Lenze controllers
2

10 EDKVF93−05 EN 2.0
Application as directed
Controllers are components which are designed for installation in electrical systems or
machines. They are not to be used as domestic appliances, but only for industrial purposes
according to EN 61000−3−2.
When controllers are installed into machines, commissioning (i.e. starting of the operation
as directed) is prohibited until it is proven that the machine complies with the regulations
of the EC Directive 98/37/EC (Machinery Directive); EN 60204 must be observed.
Commissioning (i.e. starting of the operation as directed) is only allowed when there is
compliance with the EMC Directive (2004/108/EC).
The controllers meet the requirements of the Low−Voltage Directive 2006/95/EC. The
harmonised standard EN 61800−5−1 applies to the controllers.
The technical data and supply conditions can be obtained from the nameplate and the
documentation. They must be strictly observed.
Warning: Controllers are products which can be installed in drive systems of category C2
according to EN 61800−3. These products can cause radio interferences in residential areas.
In this case, special measures can be necessary.
Transport, storage
Please observe the notes on transport, storage, and appropriate handling.
Observe the climatic conditions according to the technical data.
Installation
The controllers must be installed and cooled according to the instructions given in the
corresponding documentation.
The ambient air must not exceed degree of pollution 2 according to EN 61800−5−1.
Ensure proper handling and avoid excessive mechanical stress. Do not bend any
components and do not change any insulation distances during transport or handling. Do
not touch any electronic components and contacts.
Controllers contain electrostatically sensitive devices which can easily be damaged by
inappropriate handling. Do not damage or destroy any electrical components since this
might endanger your health!