Lenze L-force 8400 Series User manual

EDS84ASC552
.Q+ó
Ä.Q+óä
Hardware Manual
8400 0.25 ... 45 kW

E84Axxxx StateLine C/HighLine C/TopLine C
Frequency inverter 8400
L-force Drives
Translation

0Fig. 0Tab. 0

Contents i
3
EDS84ASC552 EN 10.0
1 About this documentation 8..................................................
1.1 Document history 8....................................................
1.2 Conventions used 9....................................................
1.3 Terms and abbreviations used 10..........................................
1.4 Notes used 11..........................................................
2 Safety instructions 12.........................................................
2.1 General safety and application notes for Lenze controllers 12..................
2.2 General safety and application instructions for Lenze motors 15................
2.3 Residual hazards 18.....................................................
3 Product description 19........................................................
3.1 Device features 19......................................................
3.2 Overview of standard devices 20..........................................
3.3 Overview of control terminals 23..........................................
3.4 Identification 25........................................................
3.5 Product key 26........................................................
4 Technical data 27............................................................
4.1 General data and operating conditions 27.................................
4.2 Rated data 33..........................................................
4.2.1 Overview 33....................................................
4.2.2 Operation at rated mains voltage 230 V 36..........................
4.2.3 Operation at rated mains voltage 400 V 40..........................
4.2.4 Operation at a rated mains voltage of 500 V 47......................
4.2.5 Operation with increased power at a 230 V mains 54..................
4.2.6 Operation with increased power at a 400 V mains 57..................
4.2.7 Operation with increased power at a 500 V mains 62..................
4.3 Current characteristics 67................................................
4.4 Overcurrent operation 71................................................
4.5 Terminal description 73..................................................
4.5.1 Overview 73....................................................
4.6 StateLine C control terminals 77...........................................
4.6.1 External supply voltage 24 V 77....................................
4.6.2 Analog inputs 78................................................
4.6.3 Analog outputs 78...............................................
4.6.4 Digital inputs 79................................................
4.6.5 Digital outputs 79...............................................
4.6.6 Connection of relay output 79.....................................

Contentsi
4EDS84ASC552 EN 10.0
4.7 HighLine C control terminals 80...........................................
4.7.1 External supply voltage 24 V 80....................................
4.7.2 Analog inputs 81................................................
4.7.3 Analog outputs 81...............................................
4.7.4 Digital inputs 82................................................
4.7.5 Digital outputs 82...............................................
4.7.6 Connection of relay output 82.....................................
4.7.7 Motor holding brake connection 83................................
4.8 TopLine C control terminals 84............................................
4.8.1 Axis bus 84.....................................................
4.8.2 Multi-encoder connection 85......................................
4.8.3 Resolver connection 87...........................................
5 Mechanical installation 88.....................................................
5.1 Important notes 88......................................................
5.2 Standard devices in a power range of 0.25 ... 3 kW 89.........................
5.2.1 Assembly in built-in technique (standard) 89........................
5.2.2 Assembly in push-through technique (thermal separation) 98..........
5.2.3 Mounting in ”cold plate” technique 103..............................
5.3 Standard devices in the power range 3 ... 22 kW 112...........................
5.3.1 Assembly in built-in technique (standard) 112........................
5.3.2 Assembly in push-through technique (thermal separation) 121..........
5.3.3 Mounting in ”cold plate” technique 129..............................
5.4 Standard devices in a power range of 30 ... 45 kW 138..........................
5.4.1 Assembly in built-in technique (standard) 138........................
5.4.2 Mounting in ”cold plate” technique 148..............................
6 Electrical installation 153.......................................................
6.1 Important notes 153......................................................
6.1.1 Electrical isolation 157............................................
6.1.2 Device protection 158.............................................
6.1.3 Maximum motor cable length 159..................................
6.1.4 Motor protection 159.............................................
6.1.5 Interaction with compensation equipment 159.......................
6.1.6 Safety instructions for the installation according to UL or UR 160........
6.1.7 Safety instructions for the installation according to UL or UR 164........

Contents i
5
EDS84ASC552 EN 10.0
6.2 Installation according to EMC (installation of a CE-typical drive system) 168.......
6.2.1 Shielding 168....................................................
6.2.2 Mains connection, DC supply 170...................................
6.2.3 Motor cable 171..................................................
6.2.4 Control cables 172................................................
6.2.5 Installation in the control cabinet 173...............................
6.2.6 Wiring outside of the control cabinet 175............................
6.2.7 Detecting and eliminating EMC interferences 177.....................
6.3 Devices in the power range 0.25 ... 2.2 kW (1/N/PE AC 230 V) 178................
6.3.1 Example circuits 178..............................................
6.3.2 Terminal assignment of the power connections 182...................
6.4 Devices in the power range 0.37 ... 22 kW (3/PE AC 400 V) 189...................
6.4.1 Example circuits 189..............................................
6.4.2 Terminal assignment of the power connections 192...................
6.5 Devices in a power range of 30 ... 45 kW (3/PE AC 400 V) 201....................
6.5.1 Example circuits 201..............................................
6.5.2 Terminal assignment of the power connections 202...................
6.6 Common control terminals 211.............................................
6.6.1 Important notes 211..............................................
6.6.2 System bus connection (CANopen) 215..............................
6.6.3 Connection of relay output 221.....................................
6.6.4 Diagnostics 223..................................................
6.7 StateLine C control terminals 224...........................................
6.7.1 External supply voltage 24 V 224....................................
6.7.2 Analog inputs and outputs 225.....................................
6.7.3 Digital inputs and outputs 228.....................................
6.8 HighLine C control terminals 230...........................................
6.8.1 External supply voltage 24 V 230....................................
6.8.2 Analog inputs and outputs 232.....................................
6.8.3 Digital inputs and outputs 235.....................................
6.8.4 Motor holding brake connection 238................................
6.9 TopLine C control terminals 239............................................
6.9.1 Resolver connection 239...........................................
6.9.2 Encoder connection 240...........................................
6.9.3 Axis bus 241.....................................................
7 Commissioning 243...........................................................
7.1 Before switching on 243..................................................
7.2 Quick commissioning 246.................................................
7.2.1 Keypad control 247...............................................
7.2.2 Terminal control 249..............................................

Contentsi
6EDS84ASC552 EN 10.0
8 Braking operation 251.........................................................
8.1 Braking operation without additional measures 251...........................
8.2 Braking operation with external brake resistor 252............................
8.2.1 Operation at rated mains voltage 230 V 252..........................
8.2.2 Operation at rated mains voltage 400 V 253..........................
8.2.3 Operation at a rated mains voltage of 500 V 254......................
8.2.4 Selection of the brake resistors 255..................................
8.2.5 Rating for Lenze brake resistors 256.................................
8.2.6 Wiring of brake resistor 258........................................
8.3 Operation with spring-applied brake 260....................................
8.3.1 Introduction 260.................................................
8.3.2 Rated data 262..................................................
8.3.3 Wiring 264......................................................
9Diagnostics 267...............................................................
9.1 Display of operating data, diagnostics 267...................................
9.1.1 Status display via controller LEDs 267................................
9.1.2 Drive diagnostics via keypad 270...................................
10 Safety engineering 272........................................................
10.1 Introduction 272.........................................................
10.2 Important notes 273......................................................
10.2.1 Hazard and risk analysis 274.......................................
10.2.2 Standards 274...................................................
10.2.3 Mission time 275.................................................
10.3 Acceptance 276..........................................................
10.3.1 Description 276..................................................
10.3.2 Periodic inspections 276...........................................
10.4 Basics for safety sensors 277...............................................
10.5 Operating mode 278......................................................
10.6 Hardware revision 280....................................................
10.7 Technical data 281.......................................................
10.8 Electrical installation 285..................................................
10.9 Certification 287.........................................................
11 Accessories (overview) 288.....................................................
11.1 Overview 288............................................................
11.2 Mains chokes 289........................................................
11.3 RFI filter/mains filter 291..................................................
11.4 Sinusoidal filters 293.....................................................
11.5 External brake resistors 294...............................................

Contents i
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EDS84ASC552 EN 10.0
11.6 Memory module 295.....................................................
11.6.1 E84AYM10S 295..................................................
11.7 Communication modules 296..............................................
11.8 Keypad 297.............................................................
11.9 Power supply units 298...................................................
11.10 Terminals (replacement) 299...............................................
11.11 EMC accessories 301......................................................
11.12 Accessories for applications with digital frequency 304........................
12 Appendix 305................................................................
12.1 Total index 305..........................................................

About this documentation
Document history
1

8EDS84ASC552 EN 10.0
1 About this documentation
Contents
The hardware manual provides the complete information on the application as directed of
the 8400 controllers of the StateLine C, HighLine C, and TopLine C versions.
Validity
Type Type designation from hardware
version
from software version
8400 StateLine C E84AVSCxxxxx VA 01.00
8400 HighLine C E84AVHCxxxxx VA 01.00
8400 TopLine C E84AVTCxxxxx VA 01.00
Target group
This Hardware Manual is intended for all persons who design, install, commission, and
adjust controllers of the 8400 Inverter Drives product range.
Tip!
Information and tools concerning the Lenze products can be found in the
download area under
www.lenze.com
1.1 Document history
Material number Version Description
.Q+ó 10.0 01/2015 TD15 complemented: Conformity EAC
corrected: Error, data according to UL
13457188 9.1 03/2014 TD14 Information on safety engineering: HW revision 2A
13418876 9.0 12/2012 TD15 Error corrections
13394172 8.1 11/2011 TD14 Changed dimension sheets
Error corrections
13385308 7.1 08/2011 TD14 Error corrections
13353079 7.0 11/2010 TD03 added:
Devices of size 7 (30 ... 45 kW)
Devices of the TopLine version
Error corrections
13321942 6.0 12/2009 TD03 Supplemented by devices of device size 6
(18.5 ... 22kW)
Error corrections
13296844 5.0 04/2009 TD03 Supplemented by push-through and cold plate
techniquefordevicesofdevicesize5
13277975 4.0 11/2008 TD03 Supplemented by devices of device size 5 (7 ... 15kW)
13261567 3.0 07/2008 TD03 Supplemented by devices in the HighLine version
13255657 2.1 06/2008 TD03 Supplements to the chapter ”Electrical installation”
13252301 2.0 04/2008 TD03 Complete revision
13234980 1.0 10/2007 TD15 First edition

About this documentation
Conventions used
1
9
EDS84ASC552 EN 10.0
1.2 Conventions used
This documentation uses the following conventions to distinguish between different
types of information:
Spelling of numbers
Decimal separator Point In general, the decimal point is used.
For instance: 1234.56
Warnings
UL warnings GiveninEnglishandFrench
UR warnings 
Text
Program name »« PC software
For example: »Engineer«, »Global Drive
Control« (GDC)
Icons
Page reference Reference to another page with additional
information
For instance: 16=seepage16
Documentation reference Reference to another documentation with
additional information
For example: EDKxxx = see
documentation EDKxxx

About this documentation
Terms and abbreviations used
1

10 EDS84ASC552 EN 10.0
1.3 Terms and abbreviations used
Term Meaning
Device size Used as generic term for a group of devices which have the same dimensions
(depth, height and width) but different power ratings.
Standard device Used as generic term when actions and features are described which are very
similar or the same for different versions or device sizes, e.g.
mechanical installation or
power terminals
Abbreviation Meaning
Cat. Category according to EN ISO 13849-1
OSSD Output Signal Switching Device, tested signal output
PWM Pulse width modulation
SIL Safety Integrity Level according to IEC 61508
SU Safety Unit
OFF state Signal status of the safety sensors when safety sensors are activated or respond
ON state Signal status of the safety sensors during normal operation
STO SafeTorqueOff
Former designation: safe standstill

About this documentation
Notes used
1
11
EDS84ASC552 EN 10.0
1.4 Notes used
The following pictographs and signal words are used in this documentation to indicate
dangers and important information:
Safety instructions
Structure of safety instructions:
Danger!
(characterises the type and severity of danger)
Note
(describes the danger and gives information about how to prevent dangerous
situations)
Pictograph and signal word Meaning
Danger!
Danger of personal injury through dangerous electrical voltage.
Reference to an imminent danger that may result in death or
serious personal injury if the corresponding measures are not
taken.
Danger!
Danger of personal injury through a general source of danger.
Reference to an imminent danger that may result in death or
serious personal injury if the corresponding measures are not
taken.
Stop!
Danger of property damage.
Reference to a possible danger that may result in property
damage if the corresponding measures are not taken.
Application notes
Pictograph and signal word Meaning
Note! Important note to ensure troublefree operation
Tip! Useful tip for simple handling
Reference to another documentation
Special safety instructions and application notes
Pictograph and signal word Meaning
Warnings! Safety note or application note for the operation according to
UL or CSA requirements.
The measures are required to meet the requirements according
to UL or CSA.
Warnings!

Safety instructions
General safety and application notes for Lenze controllers
2

12 EDS84ASC552 EN 10.0
2 Safety instructions
2.1 General safety and application notes for Lenze controllers
(in accordance with Low-Voltage Directive 2006/95/EC)
Foryourpersonalsafety
Disregarding the following safety measures can lead to severe injury to persons and
damage to material assets:
ƒOnly use the product as directed.
ƒNevercommissiontheproductintheeventofvisibledamage.
ƒNever commission the product before assembly has been completed.
ƒDo not carry out any technical changes on the product.
ƒOnly use the accessories approved for the product.
ƒOnly use original spare parts from Lenze.
ƒObserve all regulations for the prevention of accidents, directives and laws
applicable on site.
ƒTransport, installation, commissioning and maintenance work must only be carried
out by qualified personnel.
– Observe IEC 364 and CENELEC HD 384 or DIN VDE 0100 and IEC report 664 or
DIN VDE 0110 and all national regulations for the prevention of accidents.
– According to this basic safety information, qualified, skilled personnel are persons
who are familiar with the assembly, installation, commissioning, and operation of
the product and who have the qualifications necessary for their occupation.
ƒObserve all specifications in this documentation.
– This is the condition for safe and trouble-free operation and the achievement of
the specified product features.
– The procedural notes and circuit details described in this documentation are only
proposals. It is up to the user to check whether they can be transferred to the
particular applications. Lenze Drives GmbH does not accept any liability for the
suitability of the procedures and circuit proposals described.
ƒDepending on their degree of protection, some parts of the Lenze controllers
(frequency inverters, servo inverters, DC speed controllers) and their accessory
components can be live, moving and rotating during operation. Surfaces can be hot.
– Non-authorised removal of the required cover, inappropriate use, incorrect
installation or operation, creates the risk of severe injury to persons or damage to
material assets.
– For more information, please see the documentation.
ƒHigh amounts of energy are produced in the controller. Therefore it is required to
wear personal protective equipment (body protection, headgear, eye protection, ear
protection, hand guard).

Safety instructions
General safety and application notes for Lenze controllers
2
13
EDS84ASC552 EN 10.0
Application as directed
Controllers are components which are designed for installation in electrical systems or
machines. They are not to be used as domestic appliances, but only for industrial purposes
according to EN 61000-3-2.
When controllers are installed into machines, commissioning(i.e. starting of the operation
as directed) is prohibited until it is proven that the machine complies with the regulations
of the EC Directive 2006/42/EC (Machinery Directive); EN 60204 must be observed.
Commissioning (i.e. starting of the operation as directed) is only allowed when there is
compliance with the EMC Directive (2004/108/EC).
The controllers meet the requirements of the Low-Voltage Directive 2006/95/EC. The
harmonised standard EN 61800-5-1 applies to the controllers.
The technical data and supply conditions can be obtained from the nameplate and the
documentation. They must be strictly observed.
Warning: Controllers are products which can be installed in drive systems of category C2
accordingto EN 61800-3.These productscancause radiointerferences inresidential areas.
In this case, special measures can be necessary.
Transport, storage
Please observe the notes on transport, storage, and appropriate handling.
Observe the climatic conditions according to the technical data.
Installation
The controllers must be installed and cooled according to the instructions given in the
corresponding documentation.
The ambient air must not exceed degree of pollution 2 according to EN 61800-5-1.
Ensure proper handling and avoid excessive mechanical stress. Do not bend any
components and do not change any insulation distances during transport or handling. Do
not touch any electronic components and contacts.
Controllers contain electrostatic sensitive devices which can easily be damaged by
inappropriate handling. Do not damage or destroy any electrical components since this
might endanger your health!

Safety instructions
General safety and application notes for Lenze controllers
2

14 EDS84ASC552 EN 10.0
Electrical connection
When working on live controllers, observe the applicable national regulations for the
prevention of accidents (e.g. VBG 4).
The electrical installation must be carried out according to the appropriate regulations
(e.g. cable cross-sections, fuses, PE connection). Additional information can be obtained
from the documentation.
This documentation contains information on installation in compliance with EMC
(shielding, earthing, filter, and cables). These notes must also be observed for CE-marked
controllers. The manufacturer of the system is responsible for compliance with the limit
values demanded by EMC legislation. The controllers must be installed in housings (e.g.
control cabinets) to meet the limit values for radio interferences valid at the site of
installation. The housings must enable an EMC-compliant installation. Observe in
particular that e.g. the control cabinet doors have a circumferential metal connection to
the housing. Reduce housing openings and cutouts to a minimum.
Lenze controllers may cause a DC current in the PE conductor. If a residual current device
(RCD) is used for protection against direct or indirect contact for a controller with
three-phase supply, only a residual current device (RCD) of type B is permissible on the
supply side of the controller. If the controller has a single-phase supply, a residual current
device (RCD) of type A is also permissible. Apart from using a residual current device (RCD),
other protective measures can be taken as well, e.g. electrical isolation by double or
reinforced insulation or isolation from the supply system by means of a transformer.
Operation
If necessary, systems including controllers must be equipped with additional monitoring
and protection devices according to the valid safety regulations (e.g. law on technical
equipment, regulations for the prevention of accidents). The controllers can be adapted to
your application. Please observe the corresponding information given in the
documentation.
After the controller has been disconnected from the supply voltage, all live components
and power terminals must not be touched immediately because capacitors can still be
charged. Please observe the corresponding stickers on the controller.
All protection covers and doors must be shut during operation.
Safety functions
Certain controller versions support safety functions (e.g. ”Safe torque off”, formerly ”Safe
standstill”) according to the requirements of the EC Directive 2006/42/EC (Machinery
Directive).Thenotes ontheintegrated safety systemprovided inthisdocumentation must
be observed.
Maintenance and servicing
The controllers do not require any maintenance if the prescribed operating conditions are
observed.
Disposal
Recycle metal and plastic materials. Ensure professional disposal of assembled PCBs.
The product-specific safety and applicationnotesgivenintheseinstructionsmustbe
observed!

Safety instructions
General safety and application instructions for Lenze motors
2
15
EDS84ASC552 EN 10.0
2.2 General safety and application instructions for Lenze motors
(According to: Low-Voltage Directive 2006/95/EC)
General
Low-voltage machines have dangerous, live and rotating parts as well as possibly hot
surfaces.
Synchronous machines induce voltages at open terminals during operation.
All operations serving transport, connection, commissioning and maintenance are to be
carried out by skilled, responsible technical personnel (observe EN 50110-1 (VDE 0105-1)
and IEC 60364). Improper handling can cause severe injuries or damages.
Lowvoltage machines may only be operated under the conditions that are indicated in the
section ”Application as directed”.
The conditions at the place of installation must comply with the data given on the
nameplate and in the documentation.
Application as directed
Lowvoltage machines are intended for commercial installations. They comply with the
harmonised standards of the series IEC/EN 60034 (VDE 0530). Their use in potentially
explosive atmospheres is prohibited unless they are expressly intended for such use
(follow additional instructions).
Lowvoltage machines are components for installation into machines as defined in the
Machinery Directive 2006/42/EC. Commissioning is prohibited until the conformity of the
end product with this directive has been established (follow i. a. EN 60204-1).
Lowvoltage machines with IP23 protection or less are only intended for outdoor use when
applying special protective features.
The integrated brakes must not be used as safety brakes. It cannot be ruled out that factors
which cannot be influenced, such as oil ingress due to a defective Aside shaft seal, cause
a brake torque reduction.
Transport, storage
Damages must be reported immediately upon receipt to the forwarder; if required,
commissioning must be excluded. Tighten screwedin ring bolts before transport. They are
designed for the weight of the lowvoltage machines, do not apply extra loads. If necessary,
use suitable and adequately dimensioned means of transport (e. g. rope guides).
Remove transport locking devices before commissioning. Reuse them for further
transport. When storing lowvoltage machines, ensure a dry, dustfree and lowvibration
(veff 0.2 mm/s) environment (bearing damage while being stored).

Safety instructions
General safety and application instructions for Lenze motors
2

16 EDS84ASC552 EN 10.0
Installation
Ensure an even surface, solid foot/flange mounting and exact alignment if a direct clutch
is connected. Avoid resonances with the rotational frequency and double mains frequency
which may be caused by the assembly. Turn rotor by hand, listen for unusual slipping
noises. Check the direction of rotation when the clutch is not active (observe section
”Electrical connection”).
Use appropriate means to mount or remove belt pulleys and clutches (heating) and cover
them with a touch guard. Avoid impermissible belt tensions.
The machines are halfkey balanced. The clutch must be halfkey balanced, too. The visible
jutting out part of the key must be removed.
If required, provide pipe connections. Designs with shaft end at bottom must be protected
with a cover which prevents the ingress of foreign particles into the fan. Free circulation of
the cooling air must be ensured. The exhaust air also the exhaust air of other machines
next to the drive system must not be taken in immediately.
Electrical connection
All operations must only be carried out by qualified and skilled personnel on the
lowvoltage machine at standstill and deenergised and provided with a safe guard to
prevent an unintentional restart.This also applies to auxiliary circuits (e. g. brake, encoder,
blower).
Check safe isolation from supply!
If the tolerances specified in EN 600341; IEC 34 (VDE 05301) voltage ±5 %, frequency ±2 %,
waveform, symmetry are exceeded, more heat will be generated and the electromagnetic
compatibility will be affected.
Observe the data on the nameplate, operating notes, and the connection diagram in the
terminal box.
The connection must ensure a continuous and safe electrical supply (no loose wire ends);
use appropriate cable terminals. The connection to the PE conductor must be safe. The
plug-in connectors must be bolt tightly (tostop).
The clearances between blank, live parts and to earth must not fall below 8 mm at
Vrated 550 V, 10 mm at Vrated 725 V, 14 mm at Vrated 1000 V.
The terminal box must be free of foreign particles, dirt and moisture. All unused cable
entries and the box itself must be sealed against dust and water.

Safety instructions
General safety and application instructions for Lenze motors
2
17
EDS84ASC552 EN 10.0
Commissioning and operation
Before commissioning after longer storage periods, measure insulation resistance. In case
of values 1kper volt of rated voltage, dry winding.
For trial run without output elements, lock the featherkey. Do not deactivate the
protective devices, not even in a trial run.
Check the correct operation of the brake before commissioning lowvoltage machines with
brakes.
Integrated thermal detectors do not provide full protection for the machine. If necessary,
limit the maximum current. Parameterise the controller so that the motor will be switched
off with I > Irated after a few seconds of operation, especially at the risk of blocking.
Vibrational severities veff 3.5 mm/s (Prated 15 kW) or 4.5 mm/s (Prated >15kW) are
acceptable if the clutch is activated.
If deviations from normal operation occur, e.g. increased temperatures, noises, vibrations,
find the cause and, if required, contact the manufacturer. In case of doubt, switch off the
lowvoltage machine.
If the machine is exposed to dirt, clean the air paths regularly.
Shaft sealing rings and roller bearings have a limited service life.
Regrease bearings with relubricating devices while the lowvoltage machine is running.
Only use the grease recommended by the manufacturer. If the grease drain holes are
sealed with a plug, (IP54 drive end; IP23 drive and nondrive end), remove plug before
commissioning. Seal bore holes with grease. Replace prelubricated bearings (2Z bearing)
after approx. 10,000 h 20,000 h, at the latest however after 3 4 years.
The productspecific safety and application notes given in these instructions must be
observed!!

Safety instructions
Residual hazards
2
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18 EDS84ASC552 EN 10.0
2.3 Residual hazards
Protection of persons
ƒBefore working on the controller, check that no voltage is applied to the power
terminals, because
–dependingonthecontroller-thepowerterminalsU,V,W,+UG,-UG,Rb1andRb2
carry hazardous voltages for up to 3 to 20 minutes after mains disconnection.
– the power terminals L1, L2, L3; U, V, W, +UG, -UG, Rb1 and Rb2 carry hazardous
voltages when the motor is stopped.
Device protection
ƒConnect/disconnect all pluggable terminals only in deenergised condition!
ƒDetach the controllers from the installation, e.g. from the rear panel of the control
cabinet, only in deenergised condition!
Motor protection
ƒDepending on the controller settings, the connected motor can be overheated by:
– For instance, longer DC-braking operations.
– Longer operation of self-ventilated motors at low speed.
Protection of the machine/system
ƒDrives can reach dangerous overspeeds (e.g. setting of high output frequencies in
connection with motors and machines unsuitable for such conditions):
– The controllers do not offer any protection against such operating conditions. Use
additional components for this purpose.
ƒSwitch contactors in the motor cable only if the controller is inhibited.
When switching contactors in the motor cable while the controller is enabled, you can
activate monitoring functions of the controller. If no monitoring function is activated,
switching is permissible.
Parameter set transfer
ƒDuring the parameter set transfer, control terminals of the controllers can adopt
undefined states!
– Therefore, it is absolutely necessary to remove control terminal X4 (digital input
signals for devices of the StateLine C version) or control terminal X5 (digital input
signals for devices of the HighLine C/TopLine C version). This ensures that the
controller is inhibited and all control terminals have the firmly defined ”LOW”
status.

Product description
Device features
3
19
EDS84ASC552 EN 10.0
3 Product description
3.1 Device features
Version
Features StateLine C HighLine C TopLine C
Power range from 250 W to 45 kW   
Communication and diagnostic interfaces   
Integrated interference suppression acc. to EN 61800-3   
Integrated DC-bus connection for devices with 400 V
mains connection   
Flying restart circuit   
Integrated brake management   
Integrated brake chopper   
Optionally: Integrated safety system ”Safe torque off
(STO)”   
Operating modes:
VFCplus: V/f open loop control, linear and quadratic   
VFCplus: Freely definable characteristic   
VFCplus eco: Energy-efficient V/f characteristic - 
SLVC: Sensorless vector control (torque / speed)   
VFCplus: V/f closed loop control for speed-controlled
applications   
SC: Servo control ASM (torque / speed) - 
SC: Servo control PSM (torque / speed) - 
SL PSM: Sensorless synchronous control (torque /
speed) - 
S-shaped ramps for almost jerk-free acceleration and
deceleration   
200 % overload current (3 s)   
IT system usability   
Protection against restart for cyclic mains switching   
CANopen baud rate Up to
1000 kbps Up to 1000 kbps Up to 1000 kbps
Speed feedback
Incremental HTL encoder
Evaluation: Single-track / two-track 10 kHz 10 kHz and
200 kHz 10 kHz and 200 kHz
Incremental TTL encoder - - 
SSI - - 
1V
SS sin/cos encoder - - 
1V
SS sin/cos absolute value encoder (Hiperface) - - 
Applications
Actuating drive   
Table positioning - 
Switch-off positioning   
Touch probe - 
Axis bus - - 
Digital frequency coupling - - 
Digital 2.5 A output with integrated spark suppressor,
e.g. for the direct control of a 24 V motor holding brake - 

Product description
Overview of standard devices
3

20 EDS84ASC552 EN 10.0
3.2 Overview of standard devices
Allocation of the device sizes
Device size Power range [kW]
GG 1 0.25 ... 0.37
GG 2 0.55 ... 0.75
GG 3 1.1 ... 3.0
GG 4 3.0 ... 5.5
GG 5 7.5 ... 15.0
GG 6 18.5 ... 22.0
GG 7 30.0 ... 45.0
Standard device in device size GG 1 ... 3 Standard device in device size GG 4 ... 6
8400HLC058 8400HLC057