Lenze L-force 8400 Series User manual

EDS84ASC552
.Q+ó
Ä.Q+óä
Hardware Manual
8400 0.25 ... 45 kW

E84Axxxx StateLine C/HighLine C/TopLine C
Frequency inverter 8400
L-force Drives
Translation

0Fig. 0Tab. 0

Contents i
3
EDS84ASC552 EN 10.0
1 About this documentation 8..................................................
1.1 Document history 8....................................................
1.2 Conventions used 9....................................................
1.3 Terms and abbreviations used 10..........................................
1.4 Notes used 11..........................................................
2 Safety instructions 12.........................................................
2.1 General safety and application notes for Lenze controllers 12..................
2.2 General safety and application instructions for Lenze motors 15................
2.3 Residual hazards 18.....................................................
3 Product description 19........................................................
3.1 Device features 19......................................................
3.2 Overview of standard devices 20..........................................
3.3 Overview of control terminals 23..........................................
3.4 Identification 25........................................................
3.5 Product key 26........................................................
4 Technical data 27............................................................
4.1 General data and operating conditions 27.................................
4.2 Rated data 33..........................................................
4.2.1 Overview 33....................................................
4.2.2 Operation at rated mains voltage 230 V 36..........................
4.2.3 Operation at rated mains voltage 400 V 40..........................
4.2.4 Operation at a rated mains voltage of 500 V 47......................
4.2.5 Operation with increased power at a 230 V mains 54..................
4.2.6 Operation with increased power at a 400 V mains 57..................
4.2.7 Operation with increased power at a 500 V mains 62..................
4.3 Current characteristics 67................................................
4.4 Overcurrent operation 71................................................
4.5 Terminal description 73..................................................
4.5.1 Overview 73....................................................
4.6 StateLine C control terminals 77...........................................
4.6.1 External supply voltage 24 V 77....................................
4.6.2 Analog inputs 78................................................
4.6.3 Analog outputs 78...............................................
4.6.4 Digital inputs 79................................................
4.6.5 Digital outputs 79...............................................
4.6.6 Connection of relay output 79.....................................

Contentsi
4EDS84ASC552 EN 10.0
4.7 HighLine C control terminals 80...........................................
4.7.1 External supply voltage 24 V 80....................................
4.7.2 Analog inputs 81................................................
4.7.3 Analog outputs 81...............................................
4.7.4 Digital inputs 82................................................
4.7.5 Digital outputs 82...............................................
4.7.6 Connection of relay output 82.....................................
4.7.7 Motor holding brake connection 83................................
4.8 TopLine C control terminals 84............................................
4.8.1 Axis bus 84.....................................................
4.8.2 Multi-encoder connection 85......................................
4.8.3 Resolver connection 87...........................................
5 Mechanical installation 88.....................................................
5.1 Important notes 88......................................................
5.2 Standard devices in a power range of 0.25 ... 3 kW 89.........................
5.2.1 Assembly in built-in technique (standard) 89........................
5.2.2 Assembly in push-through technique (thermal separation) 98..........
5.2.3 Mounting in ”cold plate” technique 103..............................
5.3 Standard devices in the power range 3 ... 22 kW 112...........................
5.3.1 Assembly in built-in technique (standard) 112........................
5.3.2 Assembly in push-through technique (thermal separation) 121..........
5.3.3 Mounting in ”cold plate” technique 129..............................
5.4 Standard devices in a power range of 30 ... 45 kW 138..........................
5.4.1 Assembly in built-in technique (standard) 138........................
5.4.2 Mounting in ”cold plate” technique 148..............................
6 Electrical installation 153.......................................................
6.1 Important notes 153......................................................
6.1.1 Electrical isolation 157............................................
6.1.2 Device protection 158.............................................
6.1.3 Maximum motor cable length 159..................................
6.1.4 Motor protection 159.............................................
6.1.5 Interaction with compensation equipment 159.......................
6.1.6 Safety instructions for the installation according to UL or UR 160........
6.1.7 Safety instructions for the installation according to UL or UR 164........

Contents i
5
EDS84ASC552 EN 10.0
6.2 Installation according to EMC (installation of a CE-typical drive system) 168.......
6.2.1 Shielding 168....................................................
6.2.2 Mains connection, DC supply 170...................................
6.2.3 Motor cable 171..................................................
6.2.4 Control cables 172................................................
6.2.5 Installation in the control cabinet 173...............................
6.2.6 Wiring outside of the control cabinet 175............................
6.2.7 Detecting and eliminating EMC interferences 177.....................
6.3 Devices in the power range 0.25 ... 2.2 kW (1/N/PE AC 230 V) 178................
6.3.1 Example circuits 178..............................................
6.3.2 Terminal assignment of the power connections 182...................
6.4 Devices in the power range 0.37 ... 22 kW (3/PE AC 400 V) 189...................
6.4.1 Example circuits 189..............................................
6.4.2 Terminal assignment of the power connections 192...................
6.5 Devices in a power range of 30 ... 45 kW (3/PE AC 400 V) 201....................
6.5.1 Example circuits 201..............................................
6.5.2 Terminal assignment of the power connections 202...................
6.6 Common control terminals 211.............................................
6.6.1 Important notes 211..............................................
6.6.2 System bus connection (CANopen) 215..............................
6.6.3 Connection of relay output 221.....................................
6.6.4 Diagnostics 223..................................................
6.7 StateLine C control terminals 224...........................................
6.7.1 External supply voltage 24 V 224....................................
6.7.2 Analog inputs and outputs 225.....................................
6.7.3 Digital inputs and outputs 228.....................................
6.8 HighLine C control terminals 230...........................................
6.8.1 External supply voltage 24 V 230....................................
6.8.2 Analog inputs and outputs 232.....................................
6.8.3 Digital inputs and outputs 235.....................................
6.8.4 Motor holding brake connection 238................................
6.9 TopLine C control terminals 239............................................
6.9.1 Resolver connection 239...........................................
6.9.2 Encoder connection 240...........................................
6.9.3 Axis bus 241.....................................................
7 Commissioning 243...........................................................
7.1 Before switching on 243..................................................
7.2 Quick commissioning 246.................................................
7.2.1 Keypad control 247...............................................
7.2.2 Terminal control 249..............................................

Contentsi
6EDS84ASC552 EN 10.0
8 Braking operation 251.........................................................
8.1 Braking operation without additional measures 251...........................
8.2 Braking operation with external brake resistor 252............................
8.2.1 Operation at rated mains voltage 230 V 252..........................
8.2.2 Operation at rated mains voltage 400 V 253..........................
8.2.3 Operation at a rated mains voltage of 500 V 254......................
8.2.4 Selection of the brake resistors 255..................................
8.2.5 Rating for Lenze brake resistors 256.................................
8.2.6 Wiring of brake resistor 258........................................
8.3 Operation with spring-applied brake 260....................................
8.3.1 Introduction 260.................................................
8.3.2 Rated data 262..................................................
8.3.3 Wiring 264......................................................
9Diagnostics 267...............................................................
9.1 Display of operating data, diagnostics 267...................................
9.1.1 Status display via controller LEDs 267................................
9.1.2 Drive diagnostics via keypad 270...................................
10 Safety engineering 272........................................................
10.1 Introduction 272.........................................................
10.2 Important notes 273......................................................
10.2.1 Hazard and risk analysis 274.......................................
10.2.2 Standards 274...................................................
10.2.3 Mission time 275.................................................
10.3 Acceptance 276..........................................................
10.3.1 Description 276..................................................
10.3.2 Periodic inspections 276...........................................
10.4 Basics for safety sensors 277...............................................
10.5 Operating mode 278......................................................
10.6 Hardware revision 280....................................................
10.7 Technical data 281.......................................................
10.8 Electrical installation 285..................................................
10.9 Certification 287.........................................................
11 Accessories (overview) 288.....................................................
11.1 Overview 288............................................................
11.2 Mains chokes 289........................................................
11.3 RFI filter/mains filter 291..................................................
11.4 Sinusoidal filters 293.....................................................
11.5 External brake resistors 294...............................................

Contents i
7
EDS84ASC552 EN 10.0
11.6 Memory module 295.....................................................
11.6.1 E84AYM10S 295..................................................
11.7 Communication modules 296..............................................
11.8 Keypad 297.............................................................
11.9 Power supply units 298...................................................
11.10 Terminals (replacement) 299...............................................
11.11 EMC accessories 301......................................................
11.12 Accessories for applications with digital frequency 304........................
12 Appendix 305................................................................
12.1 Total index 305..........................................................

About this documentation
Document history
1

8EDS84ASC552 EN 10.0
1 About this documentation
Contents
The hardware manual provides the complete information on the application as directed of
the 8400 controllers of the StateLine C, HighLine C, and TopLine C versions.
Validity
Type Type designation from hardware
version
from software version
8400 StateLine C E84AVSCxxxxx VA 01.00
8400 HighLine C E84AVHCxxxxx VA 01.00
8400 TopLine C E84AVTCxxxxx VA 01.00
Target group
This Hardware Manual is intended for all persons who design, install, commission, and
adjust controllers of the 8400 Inverter Drives product range.
Tip!
Information and tools concerning the Lenze products can be found in the
download area under
www.lenze.com
1.1 Document history
Material number Version Description
.Q+ó 10.0 01/2015 TD15 complemented: Conformity EAC
corrected: Error, data according to UL
13457188 9.1 03/2014 TD14 Information on safety engineering: HW revision 2A
13418876 9.0 12/2012 TD15 Error corrections
13394172 8.1 11/2011 TD14 Changed dimension sheets
Error corrections
13385308 7.1 08/2011 TD14 Error corrections
13353079 7.0 11/2010 TD03 added:
Devices of size 7 (30 ... 45 kW)
Devices of the TopLine version
Error corrections
13321942 6.0 12/2009 TD03 Supplemented by devices of device size 6
(18.5 ... 22kW)
Error corrections
13296844 5.0 04/2009 TD03 Supplemented by push-through and cold plate
techniquefordevicesofdevicesize5
13277975 4.0 11/2008 TD03 Supplemented by devices of device size 5 (7 ... 15kW)
13261567 3.0 07/2008 TD03 Supplemented by devices in the HighLine version
13255657 2.1 06/2008 TD03 Supplements to the chapter ”Electrical installation”
13252301 2.0 04/2008 TD03 Complete revision
13234980 1.0 10/2007 TD15 First edition

About this documentation
Conventions used
1
9
EDS84ASC552 EN 10.0
1.2 Conventions used
This documentation uses the following conventions to distinguish between different
types of information:
Spelling of numbers
Decimal separator Point In general, the decimal point is used.
For instance: 1234.56
Warnings
UL warnings GiveninEnglishandFrench
UR warnings 
Text
Program name »« PC software
For example: »Engineer«, »Global Drive
Control« (GDC)
Icons
Page reference Reference to another page with additional
information
For instance: 16=seepage16
Documentation reference Reference to another documentation with
additional information
For example: EDKxxx = see
documentation EDKxxx

About this documentation
Terms and abbreviations used
1

10 EDS84ASC552 EN 10.0
1.3 Terms and abbreviations used
Term Meaning
Device size Used as generic term for a group of devices which have the same dimensions
(depth, height and width) but different power ratings.
Standard device Used as generic term when actions and features are described which are very
similar or the same for different versions or device sizes, e.g.
mechanical installation or
power terminals
Abbreviation Meaning
Cat. Category according to EN ISO 13849-1
OSSD Output Signal Switching Device, tested signal output
PWM Pulse width modulation
SIL Safety Integrity Level according to IEC 61508
SU Safety Unit
OFF state Signal status of the safety sensors when safety sensors are activated or respond
ON state Signal status of the safety sensors during normal operation
STO SafeTorqueOff
Former designation: safe standstill