Lenze i510 protec Guide

Inverter
i510 protec frequency inverter NEMA 1 (IP20)
0.37 kW ... 5.5 kW
0.5 hp ... 7.5 hp
Single-phase mains connecon 120 V
Single-phase mains connecon 230/240 V
Three-phase mains connecon 230/240 V
Three-phase mains connecon 400 V
Three-phase mains connecon 480 V
Mounng and switch-on instrucons EN

Contents
About this document 6
Further documents 6
Notaons and convenons 7
Safety instrucons 8
Basic safety instrucons 8
Applicaon as directed 9
Foreseeable misuse 9
Residual hazards 10
Product informaon 12
Features 12
Idencaon of the products 13
Mechanical installaon 14
Dimensions 14
Contents
3

Electrical installaon 19
Important notes 19
EMC-compliant installaon 21
Connecon according to UL 22
Important notes 22
Fusing data 23
Branch Circuit Protecon (BCP) 23
Mains connecon 24
1-phase mains connecon 120 V 25
Connecon diagrams 25
Terminal data 26
Fusing data 26
1-phase mains connecon 230/240 V 27
Connecon diagrams 27
Terminal data 28
Fusing data 28
1-phase mains connecon 230/240 V "Light Duty" 29
Connecon diagrams 29
Terminal data 29
Fusing data 29
3-phase mains connecon 230/240 V 30
Connecon diagrams 30
Terminal data 31
Fusing data 31
3-phase mains connecon 230/240 V "Light Duty" 32
Connecon diagrams 32
Terminal data 32
Fusing data 32
3-phase mains connecon 400 V 33
Connecon diagrams 33
Terminal data 34
Fusing data 34
3-phase mains connecon 400 V "Light Duty" 35
Connecon diagrams 35
Terminal data 35
Fusing data 35
3-phase mains connecon 480 V 36
Connecon diagrams 36
Terminal data 37
Fusing data 37
3-phase mains connecon 480 V "Light Duty" 38
Connecon diagrams 38
Terminal data 38
Fusing data 38
Control connecons 39
Contents
4

Networks 40
CANopen 40
Modbus RTU 41
Commissioning 42
Important notes 42
Inial switch-on and funconal test 43
Using accessories 44
Keypad 44
Keypad operang mode 44
Funcon of keypad keys in operang mode 44
Keypad parameterisaon mode 45
Funcon of the keypad keys in the parameterisaon mode 45
Diagnoscs and fault eliminaon 46
LED status display 46
Technical data 47
Standards and operang condions 47
Conformies and approvals 47
Protecon of persons and device protecon 47
EMC data 47
Motor connecon 48
Environmental condions 48
Electrical supply condions 48
1-phase mains connecon 120 V 49
Rated data 49
1-phase mains connecon 230/240 V 50
Rated data 50
1-phase mains connecon 230/240 V "Light Duty" 51
Rated data 51
3-phase mains connecon 230/240 V 52
Rated data 52
3-phase mains connecon 230/240 V "Light Duty" 53
Rated data 53
3-phase mains connecon 400 V 54
Rated data 54
3-phase mains connecon 400 V "Light Duty" 55
Rated data 55
3-phase mains connecon 480 V 56
Rated data 56
3-phase mains connecon 480 V "Light Duty" 57
Rated data 57
Environmental notes and recycling 58
Contents
5

About this document
WARNING!
Read this documentaon carefully before starng any work.
▶Please observe the safety instrucons!
Further documents
For certain tasks, informaon is available in addional documents.
Document Contents/topics
Conguraon document Basic informaon on conguring and ordering the product
Commissioning document Basic informaon on installing and commissioning the product
More informaon
For certain tasks, informaon is available in other media.
Medium Contents/topics
Engineering Tools For commissioning
AKB arcles Addional technical informaon for users in the Applicaon Knowledge Base
CAD data Download in dierent formats from the EASY Product Finder
EPLAN macros Project planning, documentaon and management of projects for EPLAN P8.
Device descripons Standardized les for network conguraon
Informaon and tools with regard to the Lenze products can be found on the Internet:
www.Lenze.com à Downloads
About this document
Further documents
6

Notaons and convenons
Convenons are used in this document to disnguish between dierent types of informaon.
Numeric notaon
Decimal separator Point Generally shown as a decimal point.
Example: 1 234.56
Warnings
UL Warnings UL Are used in English and French.
UR warnings UR
Text
Engineering Tools " " Soware
Example: "Engineer", "EASY Starter"
Icons
Page reference ¶Reference to another page with addional informaon.
Example: ¶ 16 = see page 16
Documentaon reference ,Reference to other documentaon with addional informaon.
Example: , EDKxxx = see documentaon EDKxxx
Layout of the safety instrucons
DANGER!
Indicates an extremely hazardous situaon. Failure to comply with this instrucon will result in severe
irreparable injury and even death.
WARNING!
Indicates an extremely hazardous situaon. Failure to comply with this instrucon may result in severe
irreparable injury and even death.
CAUTION!
Indicates a hazardous situaon. Failure to comply with this instrucon may result in slight to medium injury.
NOTICE
Indicates a material hazard. Failure to comply with this instrucon may result in material damage.
About this document
Notaons and convenons
7

Safety instrucons
Disregarding the following basic safety measures and safety informaon may lead to severe personal injury
and damage to property!
Observe all specicaons of the corresponding documentaon supplied. This is the precondion for safe
and trouble-free operaon and for obtaining the product features specied.
Please observe the specic safety informaon in the other secons!
Basic safety instrucons
DANGER!
Dangerous electrical voltage
Possible consequences: Death or severe injuries from electric shock
▶Any work on the device must only be carried out in a deenergized state.
▶Aer switching o the mains voltage, observe the signs on the product.
Product
•The product must only be used as directed.
•Never commission the product in the event of visible damage.
•The product must never be technically modied.
•Never commission the product before assembly has been completed.
•The product must never be operated without required covers.
•Connect/disconnect all pluggable terminals only in de-energized condion.
•Only remove the product from the installaon in the de-energized state.
Personnel
Only qualied and skilled personnel are allowed to work with the product. IEC 60364 and/or
CENELEC HD 384 dene the qualicaons of these persons as follows:
•They are familiar with the installaon, mounng, commissioning, and operaon of the product.
•They possess the appropriate qualicaons for their tasks.
•They are familiar with all regulaons for the prevenon of accidents, direcves, and laws applicable at the
locaon and are able to apply them.
Process engineering
The procedural notes and circuit details described are only proposals. It is up to the user to check whether
they can be adapted to the parcular applicaons. Lenze does not take any responsibility for the suitability
of the procedures and circuit proposals described.
Device protecon
•The maximum test voltage for insulaon tests between a control potenal of 24 V and PE must not
exceed 110 V DC (EN 61800−5−1).
Safety instrucons
Basic safety instrucons
8

Applicaon as directed
•The product serves to control three-phase AC motors and servo motors.
•The product must only be actuated with motors that are suitable for the operaon with inverters.
•The product is not a household appliance, but is only designed as a component for commercial or
professional use in terms of EN 61000−3−2.
•Depending on the degree of protecon, the product can be mounted inside and outside control cabinets.
•The product must only be actuated under the operang condions and power limits specied in this
documentaon.
•The product meets the protecon requirements of 2014/35/EU: Low-Voltage Direcve.
•The product is not a machine in terms of 2006/42/EU: Machinery Direcve.
•Commissioning or starng the operaon as directed of a machine with the product is not permied unl
it has been ensured that the machine meets the regulaons of the EC Direcve 2006/42/EU: Machinery
Direcve; observe EN 60204−1.
•Commissioning or starng operaon as directed is only permissible if the EMC Direcve 2014/30/EU is
complied with.
•In residenal areas, the product may cause EMC interferences. The operator is responsible for taking
interference suppression measures.
Foreseeable misuse
Inverters are not to be operated with DC motors.
Safety instrucons
Foreseeable misuse
9

Residual hazards
Even if notes given are taken into consideraon and protecve measures are implemented, the occurrence
of residual risks cannot be fully prevented.
The user must take the residual hazards menoned into consideraon in the risk assessment for his/her
machine/system.
If the above is disregarded, this can lead to severe injuries to persons and damage to property!
DANGER!
Danger to life due to electrical voltage!
The product's power connecons can sll be carrying voltage when the mains supply has been switched o.
Possible consequences: Death, severe injury, or burns
▶Do not touch the power connecons immediately.
▶Take note of the corresponding warning plates on the product.
▶Check power terminals for isolaon from supply.
Product
Observe the warning labels on the product!
Dangerous electrical voltage:
Before working on the product, make sure there is no voltage applied to the power terminals!
Aer mains disconnecon, the power terminals will sll carry the hazardous electrical voltage for the me
given next to the symbol!
Electrostac sensive devices:
Before working on the product, the sta must ensure to be free of electrostac charge!
High leakage current:
Carry out xed installaon and PE connecon in compliance with:
EN 61800−5−1 / EN 60204−1
Hot surface:
Use personal protecve equipment or wait unl the device has cooled down!
Degree of protecon - protecon of persons and device protecon
•Informaon applies to the mounted and ready-for-use state.
Motor protecon
With some sengs of the inverter, the connected motor can be overheated.
•E. g. by longer operaon of self-venlated motors at low speed.
•E. g. by longer operaon of DC-injecon braking.
Protecon of the machine/system
Drives can reach dangerous overspeeds.
•E. g. by seng high output frequencies in connecon with motors and machines not suitable for this
purpose.
•The inverters do not provide protecon against such operang condions. For this purpose, use
addional components.
Switch contactors in the motor cable only if the controller is inhibited.
•Switching while the inverter is enabled is only permissible if no monitoring funcons are acvated.
Safety instrucons
Residual hazards
10

Motor
If there is a short circuit of two power transistors, a residual movement of up to 180°/number of pole pairs
can occur at the motor! (e. g. 4-pole motor: residual movement max. 180°/2 = 90°).
Safety instrucons
Residual hazards
11

Product informaon
Features
0.37 kW ... 5.5 kW
Netw rk, o Option
X2xx
X9
X3
X100
X105
Control terminalsNetwork status LEDs
Inverter status LEDs
Memory module
Relay output
Diagnostic module
Shield connection control cable
Mains connection
Motor connection
CANopen or Modbus RTU
Standard I/O
Cable inlet
Cable gland shield connection for motor cable
Keypad, WLAN module or
USB module
PE connection
Meaning of the status LEDs for the dierent networks
Network LED le LED right
CANopen CAN-RUN CAN-ERR
Modbus COMM ERR
Product informaon
Features
12

Idencaon of the products
In tables, the rst 9 digits of the corresponding product code are used to idenfy the products:
Product code
I 5 1 A P □□□ □ □ □ □ □ □ □ □□□
Product type Inverter I
Product family i500 5
Product i510 1
Product generaon Generaon 1 A
Mounng type Wall mounng P
Rated power [kW]
(Examples)
0.25 kW 0.5 HP 137
0.55 kW 1.0 HP 155
2.2 kW 3.0 HP 222
Mains voltage and
connecon type
1/N/PE AC 120 V A
1/N/PE AC 230/240 V B
3/PE AC 230/240 V C
1/N/PE AC 230/240 V
3/PE AC 230/240 V D
3/PE AC 400 V
3/PE AC 480 V
F
Product variant Standard 0
Integrated funconal
safety
Without safety funcon 0
Degree of protecon NEMA 1 (IP20), uncoated 0
Interference suppression Without 0
Applicaon Default parameter seng: Region EU (50-Hz networks) 0
Default parameter seng: Region US (60-Hz networks) 1
Product extension Standard I/O ... 0
Keypad-module with Standard I/O ... K
WLAN module with Standard I/O ... W
... without network 00S
... with CANopen 02S
... with Modbus RTU 03S
Product informaon
Idencaon of the products
13

Mechanical installaon
Dimensions
The specied installaon clearances are minimum dimensions to ensure a sucient air circulaon
for cooling purposes. They do not consider the bend radiuses of the connecng cables.
Mechanical installaon
14

0.37 kW ... 2.2 kW
The dimensions in mm apply to:
0.37 kW I51AP137A..3 I51AP137D..3
0.75 kW I51AP175A..3 I51AP175D..3 I51AP175F..3
1.1 kW I51AP211D..3 I51AP211F..3
1.5 kW I51AP215D..3 I51AP215F..3
2.2 kW I51AP222F..3
Weight 1.4 kg 1.4 kg 1.5 kg 1.4 kg 1.5 kg
Mechanical installaon
Dimensions
15

0.5 HP ... 3 HP
The dimensions in inch apply to:
0.5 HP I51AP137A..3 I51AP137D..3
1 HP I51AP175A..3 I51AP175D..3 I51AP175F..3
1.5 HP I51AP211D..3 I51AP211F..3
2 HP I51AP215D..3 I51AP215F..3
3 HP I51AP222F..3
Weight 3.1 lb 3.1 lb 3.3 lb 3.1 lb 3.3 lb
Mechanical installaon
Dimensions
16

2.2 kW ... 5.5 kW
The dimensions in mm apply to:
2.2 kW I51AP222D..3
3 kW I51AP230C..3 I51AP230F..3
4 kW I51AP240C..3 I51AP240F..3
5.5 kW I51AP255F..3
Weight 1.5 kg 1.6 kg 1.6 kg
Mechanical installaon
Dimensions
17

3 HP ... 7.5 HP
The dimensions in inch apply to:
3 HP I51AP222D..3
4 HP I51AP230C..3 I51AP230F..3
5 HP I51AP240C..3 I51AP240F..3
7.5 HP I51AP255F..3
Weight 3.3 lb 3.5 lb 3.5 lb
Mechanical installaon
Dimensions
18

Electrical installaon
Important notes
DANGER!
Electrical voltage
Possible consequences: Death or severe injuries
▶Any work on the inverter must only be carried out in the de-energized state.
▶Aer switching o the mains voltage, wait for at least 3 min before you start working.
DANGER!
Dangerous electrical voltage
The leakage current against earth (PE) is > 3.5 mA AC or > 10 mA DC.
Possible consequences: Death or severe injuries when touching the device in the event of an error.
▶Implement the measures requested in EN 61800−5−1 or EN 60204−1. Especially:
▶Fixed installaon
▶The PE connecon must comply with the standards (PE conductor diameter ≥ 10 mm2 or use a double PE
conductor)
WARNING!
Dangerous electrical voltage
Device error causes an overvoltage in the system.
▶For a voltage supply with DC 24 V (± 20 %), use only a safely separated power supply unit according to the
valid SELV/PELV requirements.
NOTICE
Mounng not according to protecon class
Possible consequences: Material damage due to penetrang humidity and foreign bodies.
▶All cable glands and mounng parts must at least correspond to the protecon class of the inverter.
▶All openings in the housing must be closed according to the protecon class.
▶The cover must be screwed on with the specied ghtening torque.
Electrical installaon
19

Remove housing cover and remount
For wiring, the housing cover must be removed and then remounted.
1. 2.
Remove cover
1. Press a screwdriver into the housing slot on the boom of the device.
2. Remove cover.
The terminals are exposed for wiring.
Mount cover
1. Mount the housing cover by carefully pressing it down unl it engages.
The cover is mounted.
Electrical installaon
Important notes
20