Leuze electronic RSL 410 User manual

SAFE IMPLEMENTATION AND OPERATION
Original operating instructions
EN 2019/04/01 - 50128230 We reserve the right to make technical changes
RSL 410
Safety Laser Scanner

© 2019
Leuze electronic GmbH & Co. KG
In der Braike 1
D-73277 Owen / Germany
Phone: [phone]
Fax: [phone]
http://www.leuze.com
[email protected]
Leuze electronic RSL 410 2

Table of contents
Leuze electronic RSL 410 3
Table of contents
1 About this document ............................................................................................7
1.1 Other applicable documents ................................................................................................... 7
1.2 Downloading configuration software from the Internet ........................................................... 7
1.3 Used symbols and signal words ............................................................................................. 7
1.4 Checklists................................................................................................................................ 8
2 Safety .....................................................................................................................9
2.1 Intended use ........................................................................................................................... 9
2.1.1 Vapors, smoke, dust, particles ..........................................................................................10
2.1.2 Stray light ..........................................................................................................................10
2.1.3 Obstructions in the protective field ....................................................................................10
2.2 Foreseeable misuse ............................................................................................................. 11
2.3 Competent persons .............................................................................................................. 11
2.4 Disclaimer ............................................................................................................................. 12
2.5 Laser safety notices – Laser class1 for wavelength range outside 400-700 nm ............... 12
2.6 Responsibility for safety........................................................................................................12
3 Device description ..............................................................................................13
3.1 Device overview....................................................................................................................14
3.1.1 Protective function of RSL400 safety sensors..................................................................15
3.1.2 Parameters for protective function ....................................................................................15
3.2 Connection unit.....................................................................................................................15
3.3 Display elements .................................................................................................................. 16
3.3.1 LED indicator.....................................................................................................................16
3.3.2 Alphanumerical display .....................................................................................................17
3.3.3 Field-of-view display..........................................................................................................18
3.4 Mounting system (optional)................................................................................................... 18
3.5 Loop guard (optional)............................................................................................................ 18
4 Configuration and diagnostic software SensorStudio...................................19
4.1 System requirements............................................................................................................19
4.2 Installing software ................................................................................................................. 19
4.3 User interface........................................................................................................................ 21
4.4 FDT frame menu................................................................................................................... 22
4.4.1 Project wizard....................................................................................................................22
4.4.2 DTM change......................................................................................................................23
4.4.3 User management.............................................................................................................23
4.4.4 Exiting SensorStudio ........................................................................................................23
4.5 Using configuration projects ................................................................................................. 24
4.5.1 Selecting access level .......................................................................................................26
4.5.2 IDENTIFICATION..............................................................................................................27
4.5.3 PROCESS.........................................................................................................................27
4.5.4 CONFIGURATION ............................................................................................................27
4.5.5 DIAGNOSIS ......................................................................................................................27
4.5.6 SETTINGS ........................................................................................................................28

Table of contents
Leuze electronic RSL 410 4
5 Functions.............................................................................................................30
5.1 Authorization concept of safety sensor.................................................................................30
5.2 Function modes of safety sensor..........................................................................................31
5.2.1 One protective function .....................................................................................................32
5.2.2 One protective function – four field mode..........................................................................32
5.3 Selectable resolution for hand, leg and body detection ........................................................ 33
5.4 Speed-dependent protective function for vehicles................................................................33
5.5 Response time......................................................................................................................33
5.6 Configurable start-up behavior ............................................................................................. 34
5.6.1 Automatic start/restart .......................................................................................................34
5.6.2 Start interlock/automatic restart.........................................................................................34
5.6.3 Start/restart interlock (RES) ..............................................................................................35
5.7 Reference contour monitoring .............................................................................................. 35
5.8 EDM contactor monitoring .................................................................................................... 36
6 Applications ........................................................................................................37
6.1 Stationary danger zone guarding.......................................................................................... 37
6.2 Stationary point of operation guarding..................................................................................37
6.3 Stationary access guarding .................................................................................................. 38
6.4 Mobile danger zone guarding ............................................................................................... 39
6.5 Danger zone safeguarding on side-tracking skates.............................................................. 41
7 Mounting..............................................................................................................42
7.1 Basic infos............................................................................................................................. 42
7.1.1 Calculation of safety distanceS ........................................................................................42
7.1.2 Suitable mounting locations ..............................................................................................43
7.1.3 Mounting the safety sensor ...............................................................................................43
7.1.4 Mounting examples ...........................................................................................................46
7.1.5 Information on protective field dimensioning .....................................................................47
7.2 Stationary danger zone guarding.......................................................................................... 50
7.3 Stationary point of operation guarding..................................................................................53
7.4 Stationary access guarding .................................................................................................. 54
7.5 Mobile danger zone guarding on AGVs................................................................................55
7.5.1 Minimum distanceD..........................................................................................................56
7.5.2 Protective field dimensions................................................................................................57
7.6 Mobile side guarding on AGVs ............................................................................................. 58
7.7 Mounting accessories ........................................................................................................... 58
7.7.1 Mounting system ...............................................................................................................58
7.7.2 Loop guard ........................................................................................................................59
8 Electrical connection..........................................................................................60
8.1 Electrical supply....................................................................................................................61
8.2 Interfaces .............................................................................................................................. 61
8.2.1 Pin assignment for control M12.........................................................................................62
8.2.2 Pin assignment of M12 Ethernet interface (communication) ( D-coded)........................... 62
8.3 Connection unit CU408-M12 ................................................................................................ 63
8.4 Cable lengths according to the operating voltage................................................................. 65
8.5 Circuit diagram example ....................................................................................................... 66

Table of contents
Leuze electronic RSL 410 5
9 Configuring the safety sensor ...........................................................................67
9.1 Defining safety configuration ................................................................................................ 67
9.2 Connecting safety sensor to PC ........................................................................................... 69
9.2.1 Connection via Ethernet cable ..........................................................................................69
9.2.2 Connection via Bluetooth ..................................................................................................69
9.2.3 Communication between safety sensor and PC ...............................................................69
9.3 Determine the configuration project......................................................................................70
9.4 Configuring protective function ............................................................................................. 71
9.4.1 Creating simple safety configuration .................................................................................72
9.4.2 Entering administration parameters ..................................................................................72
9.4.3 Activating protective function and contactor monitoring ....................................................72
9.4.4 Creating and configuring protective/warning field pairs.....................................................72
9.5 Saving configuration ............................................................................................................. 75
9.6 Transferring configuration project to safety sensor............................................................... 75
9.7 Selecting access level .......................................................................................................... 77
9.8 Reset safety configuration .................................................................................................... 77
10 Starting up the device ........................................................................................78
10.1 Switching on ......................................................................................................................... 78
10.2 Aligning the safety sensor..................................................................................................... 78
10.3 Unlocking start/restart interlock ............................................................................................ 78
10.4 Shutting down ....................................................................................................................... 79
10.5 Restarting.............................................................................................................................. 79
10.6 Starting up replacement scanner unit ................................................................................... 79
11 Testing .................................................................................................................81
11.1 Before the initial start-up and following modifications........................................................... 81
11.1.1 Checklist for integrator – to be performed prior to the initial start-up and following
modifications .....................................................................................................................81
11.2 To be performed periodically by competent persons............................................................ 83
11.3 Periodically by the operator .................................................................................................. 83
11.3.1 Checklist – periodically by the operator.............................................................................84
12 Diagnostics and troubleshooting......................................................................85
12.1 What to do in case of failure? ............................................................................................... 85
12.2 Diagnostics displays ............................................................................................................. 85
13 Care, maintenance and disposal .......................................................................89
13.1 Changing scanner unit..........................................................................................................89
13.2 Cleaning the optics cover ..................................................................................................... 90
13.3 Servicing ............................................................................................................................... 91
13.4 Disposing .............................................................................................................................. 91
14 Service and support ...........................................................................................92
15 Technical data .....................................................................................................93
15.1 General specifications .......................................................................................................... 93
15.2 Dimensions ........................................................................................................................... 97
15.3 Dimensioned drawings: Accessories .................................................................................... 99
15.4 Representation of safety sensor status .............................................................................. 107
16 Standards and legal regulations .....................................................................110