Leuze BPS 300i User manual

BPS 300i Bar Code Positioning System
Original operating instructions
EN 2015/04 - 50127585
We reserve the right to
make technical changes

Leuze electronic BPS 300i 2
© 2015
Leuze electronic GmbH + Co. KG
In der Braike 1
D-73277 Owen / Germany
Phone: [phone]
Fax: [phone]
http://www.leuze.com
[email protected]

Leuze electronic BPS 300i 3
1 About this document . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
1.1 Used symbols and signal words . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
2 Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
2.1 Intended use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
2.2 Foreseeable misuse . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
2.3 Competent persons . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
2.4 Disclaimer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
2.5 Laser warning notices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
3 Device description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
3.1 Device overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
3.1.1 General information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
3.1.2 Performance characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
3.1.3 Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
3.1.4 Device model with heating. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
3.2 Connection technology . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
3.2.1 MS 300 connection hood with M12 connectors. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
3.2.2 MK 300 connection hood with spring-cage terminals . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
3.2.3 Connection hood KB 301 with cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
3.3 Display elements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
3.3.1 LED indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
3.3.2 Display indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
3.4 Bar code tape . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
3.4.1 General information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
3.4.2 Control bar codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
3.4.3 Marker labels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
3.4.4 Twin tapes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
4 Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
4.1 Position measurement. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
4.2 Velocity measurement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
4.3 Timing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
4.4 Leuze webConfig tool . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
4.5 Evaluation of the read quality . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
4.6 Distance measurement to the bar code tape. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
5 Applications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
5.1 High-bay storage device . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
5.2 Telpher line . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
5.3 Gantry cranes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
6 Mounting and installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
6.1 Mounting bar code tape. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
6.1.1 Installation and application remarks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
6.1.2 Cutting bar code tapes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
6.1.3 Mounting the BCB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
6.2 Bar code Positioning System. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
6.2.1 Mounting instructions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
6.2.2 Orientation of the BPS to the bar code tape . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
6.2.3 Mounting with the BTU 0300M-W mounting device . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
6.2.4 Mounting with the BT 300 W mounting bracket. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
6.2.5 Mounting with BT 56 mounting device. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
6.2.6 Mounting with BT 300-1 mounting device . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42

Leuze electronic BPS 300i 4
6.2.7 BPS mounting with M4 fastening screws . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
7 Electrical connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
7.1 External parameter memory in the connection hood. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
7.2 MS 300 connection hood with connectors. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
7.3 MK 300 connection hood with spring-cage terminals . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
7.4 Connection hood KB 301 with cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
7.5 Pin assignment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
7.5.1 PWR / SW IN/OUT (Power and switching input/output) . . . . . . . . . . . . . . . . . . . . . . . . . . 44
7.5.2 RS 232/RS 422 (HOST / BUS IN) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
7.5.3 KB 301 connection cable (RS 232, RS 422) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
7.5.4 Service USB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
7.6 Cable lengths and shielding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
8 Basic configuration. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
8.1 Configuring RS 232/RS 422 interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
8.1.1 General information – RS 232/RS 422 interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
8.2 Configuring the switching inputs/outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
8.3 Configuring the resolution for the position value . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
8.4 Configuring velocity monitoring with switching output . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
8.5 Setting tape selection via the webConfig tool . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
8.6 Operating the BPS on the fieldbus and on Ethernet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
8.7 Communication protocol (RS binary protocol). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
8.8 Key factory settings of the BPS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
9 Leuze electronic webConfig tool – Extended configuration . . . . . . . . . . . . . . . . 55
9.1 Install the software. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
9.1.1 System requirements. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
9.1.2 Install USB driver. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
9.2 Start webConfig tool . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
9.3 Short description of the webConfig tool. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
9.3.1 Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
9.3.2
CONFIGURATION function. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
9.3.3 ALIGNMENT function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
9.3.4 PROCESS function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
9.3.5
DIAGNOSIS function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
9.3.6 MAINTENANCE function. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
10 Diagnostics and troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
10.1 What to do in case of error? . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
10.1.1Diagnostics with webConfig tool . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
10.2 Operating displays of the LEDs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
10.3 Error messages on the display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
10.4 Checklist for causes of errors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
11 Care, maintenance and disposal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
11.1 Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
11.2 Servicing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
11.2.1Firmware update . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
11.2.2BCB repair with repair kit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
11.3 Disposing. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
12 Service and support . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70

Leuze electronic BPS 300i 5
12.1 What to do should servicing be required? . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70
13 Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
13.1 General specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
13.1.1BPS without heating . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73
13.1.2BPS with heating . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73
13.2 Bar code tape . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74
13.3 Dimensioned drawings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76
13.4 Dimensional drawings: Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78
13.5 Dimensioned drawing bar code tape . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82
14 Ordering information and accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83
14.1 BPS 300i type overview. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83
14.2 Connection hoods . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83
14.3 Cables-Accessories. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83
14.4 Other accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84
14.5 Bar code tapes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85
15 EU Declaration of Conformity. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87
16 Appendix . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88
16.1 Revision History. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88
16.1.1Firmware . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88
16.2 Bar code sample . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88
16.2.1BCB bar code tape with 40 mm grid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88
16.2.2Bar code tape BCB8 with 30 mm grid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89

About this document
Leuze electronic BPS 300i 6
1 About this document
1.1 Used symbols and signal words
Table 1.1: Warning symbols and signal words
Table 1.2: Other symbols
Table 1.3: Terms and abbreviations
Symbol indicating dangers to persons
Symbol indicating dangers from harmful laser radiation
NOTICE Signal word for property damage
Indicates dangers that may result in property damage if the measures for dan-
ger avoidance are not followed.
Symbol for tips
Text passages with this symbol provide you with further information.
Symbols for action steps
Text passages with this symbol instruct you to perform actions.
BCB Bar code tape (general or specific BCB type with 40 mm grid)
BCB8 Bar code tape (BCB type with 30 mm grid)
BPS Bar code Positioning System
CFR Code of Federal Regulations
DAP Device Access Point
DCP Discovery and Configuration Protocol
EMC Electromagnetic compatibility
EN European standard
FE Functional earth
GSD General Station Description
GSDML Generic Station Description Markup Language
GUI Graphical User Interface
IO or I/O Input/Output
I&M Information & Maintenance
IP Internet Protocol
LED Light Emitting Diode
MAC Media Access Control
MVS Type of control bar code
MV0 Type of control bar code

About this document
Leuze electronic BPS 300i 7
NEC National Electric Code
OSI Open Systems Interconnection model
PELV Protective Extra-Low Voltage
RT Real Time
SNMP Simple Network Management Protocol
PLC Programmable Logic Control
TCP Transmission Control Protocol
UDP User Datagram Protocol
USB Universal Serial Bus
UL Underwriters Laboratories
UV Ultraviolet
XML Extensible Markup Language

Safety
Leuze electronic BPS 300i 8
2 Safety
This sensor was developed, manufactured and tested in line with the applicable safety standards. It corre-
sponds to the state of the art.
2.1 Intended use
The device is an optical measuring system which uses visible red laser light to determine its position rela-
tive to a permanently mounted bar code tape.
All accuracy details for the BPS 300 measurement system refer to the position relative to the permanently
mounted bar code tape.
Areas of application
The BPS is designed for positioning in the following areas of application:
• Telpher line
• Travel and lifting axes of high-bay storage devices
• Repositioning units
• Gantry crane bridges and their trolleys
•Elevators
2.2 Foreseeable misuse
Any use other than that defined under Intended use or which goes beyond that use is considered
improper use.
In particular, use of the device is not permitted in the following cases:
• Rooms with explosive atmospheres
• In circuits which are relevant to safety
• For medicinal purposes
2.3 Competent persons
Connection, mounting, commissioning and adjustment of the device must only be carried out by competent
persons.
CAUTION
Observe intended use!
Only operate the device in accordance with its intended use.
The protection of personnel and the device cannot be guaranteed if the device is operated in a manner
not complying with its intended use.
Leuze electronic GmbH + Co. KG is not liable for damages caused by improper use.
Read these original operating instructions before commissioning the device.
Knowledge of the original operating instructions is an element of proper use.
NOTICE
Comply with conditions and regulations!
Observe the locally applicable legal regulations and the rules of the employer's liability insurance asso-
ciation.
NOTICE
Do not modify or otherwise interfere with the device.
Do not carry out modifications or otherwise interfere with the device.
The device must not be tampered with and must not be changed in any way.
The device must not be opened. There are no user-serviceable parts inside.
Repairs must only be performed by Leuze electronic GmbH + Co. KG.

Safety
Leuze electronic BPS 300i 9
Prerequisites for competent persons:
• They have a suitable technical education.
• They are familiar with the rules and regulations for occupational safety and safety at work.
• They are familiar with the original operating instructions of the device.
• They have been instructed by the responsible person on the mounting and operation of the device.
Certified electricians
Electrical work must be carried out by a certified electrician.
Due to their technical training, knowledge and experience as well as their familiarity with relevant stan-
dards and regulations, certified electricians are able to perform work on electrical systems and indepen-
dently detect possible dangers.
In Germany, certified electricians must fulfill the requirements of accident-prevention regulations BGV A3
(e.g. electrician foreman). In other countries, there are respective regulations that must be observed.
2.4 Disclaimer
Leuze electronic GmbH + Co. KG is not liable in the following cases:
• The device is not being used properly.
• Reasonably foreseeable misuse is not taken into account.
• Mounting and electrical connection are not properly performed.
• Changes (e.g., constructional) are made to the device.
2.5 Laser warning notices
ATTENTION, LASER RADIATION – LASERCLASS2
Never look directly into the beam!
The device fulfills the IEC 60825-1:2007 (EN 60825-1:2007) requirements for a product in laser class 2
as well as the U.S. 21 CFR 1040.10 regulations with deviations corresponding to Laser Notice No. 50
from June 24th, 2007.
Never look directly into the laser beam or in the direction of reflecting laser beams!
If you look into the beam path over a longer time period, there is a risk of injury to the retina.
Do not point the laser beam of the device at persons!
Interrupt the laser beam using a non-transparent, non-reflective object if the laser beam is accidentally
directed towards a person.
When mounting and aligning the device, avoid reflections of the laser beam off reflective surfaces!
CAUTION! The use of operating or adjusting devices other than those specified here or carrying out
of differing procedures may lead to dangerous exposure to radiation.
Observe the applicable statutory and local laser protection regulations.
The device must not be tampered with and must not be changed in any way.
There are no user-serviceable parts inside the device.
Repairs must only be performed by Leuze electronic GmbH + Co. KG.

Safety
Leuze electronic BPS 300i 10
1 Laser aperture
2 Laser warning sign
3C Laser information sign with laser parameters
Figure 2.1: Laser aperture, laser warning and information signs
NOTICE
Affix laser information and warning signs!
Laser information and warning signs attached to the device(see figure 2.1). Also included with the device
are self-adhesive laser warning and laser information signs (stick-on labels) in multiple languages (see
figure 2.2).
Affix the laser information sheet with the language appropriate for the place of use to the device.
When using the device in the US, use the stick-on label with the Complies with 21 CFR 1040.10
notice.
Affix the laser information and warning signs near the device if no signs are attached to the device (e.g.
because the device is too small) or if the attached laser information and warning signs are concealed
due to the installation position.
Affix the laser information and warning signs so that they are legible without exposing the reader to the
laser radiation of the device or other optical radiation.
2
1
3

Safety
Leuze electronic BPS 300i 11
Figure 2.2: Laser warning and information signs – supplied stick-on labels
AVOID EXPOSURE – LASER RADIATION
IS EMITTED FROM THIS APERTURE
EXPOSITION DANGEREUSE – UN RAYONNEMENT
LASER EST ÉMIS PAR CETTE OUVERTURE
LASERSTRAHLUNG
NICHT IN DEN STRAHL BLICKEN
LASER KLASSE 2
DIN EN 60825-1:2008-05
Max. Leistung (peak):
Impulsdauer:
Wellenlänge:
RADIAZIONE LASER
NON FISSARE IL FASCIO
APARRECCHIO LASER DI CLASSE 2
EN 60825-1:2007
Potenza max. (peak):
Durata dell'impulso:
Lunghezza d'onda:
LASER RADIATION
DO NOT STARE INTO BEAM
CLASS 2 LASER PRODUCT
EN 60825-1:2007
Maximum Output (peak):
Pulse duration:
Wavelength:
RAYONNEMENT LASER
NE PAS REGARDER DANS LE FAISCEAU
APPAREIL À LASER DE CLASSE 2
EN 60825-1:2007
Puissance max. (crête):
Durée d`impulsion:
Longueur d`onde:
RADIACIÓN LÁSER
NO MIRAR FIJAMENTE AL HAZ
PRODUCTO LÁSER DE CLASE 2
EN 60825-1:2007
Potencia máx. (peak):
Duración del impulso:
Longitud de onda:
RADIAÇÃO LASER
NÃO OLHAR FIXAMENTE O FEIXE
EQUIPAMENTO LASER CLASSE 2
EN 60825-1:2007
Potência máx. (peak):
Período de pulso:
Comprimento de onda:
LASER RADIATION
DO NOT STARE INTO BEAM
CLASS 2 LASER PRODUCT
IEC 60825-1:2007
Complies with 21 CFR 1040.10
Maximum Output (avg):
Pulse duration:
Wavelength: 䉏⏘戟⺓▎䦃展⏘㧮伊䉏⏘ℶ❐GB7247.1-2012
㦏⮶戢⒉᧤⽿⋋᧥厘⑁㖐兼㢅梃㽱栎1,8 mW
<150 µs
655 nm
1,8 mW
<150 µs
655 nm
1.8 mW
<150 µs
655 nm
1,8 mW
<150
µ s
655 nm
1,8 mW
<150 µs
655 nm
1,8 mW
<150 µs
655 nm
<1 mW
<150 µs
655 nm
1.8 mW
<150 µs
655 nm
50120562-02

Device description
Leuze electronic BPS 300i 12
3Device description
3.1 Device overview
3.1.1 General information
The BPS bar code positioning system uses visible red laser light to determine its position and its velocity
value relative to a bar code tape that is affixed along the travel path. This takes place in the following steps:
• Read a code on the bar code tape (see figure 3.1)
• Determine the position of the read code in the scanning beam
• Calculate the position to within less than a millimeter using the code information and the code posi-
tion relative to the device's center.
The position and velocity values are then output to the controller via the host interface.
The BPS consists of device housing and interface connection hood for the connection to the control. The
BPS can optionally be delivered with display and optics heating.
The following connection hoods are available for the connection of the RS 232/RS 422 interface:
• MS 300 connection hood with M12 connectors
• MK 300 connection hood with spring-cage terminals
• Connection hood KB 301 with cable
1 Bar code tape
2 Connection hood
3 Device housing
4 Middle of the scanning beam (device middle, output position value)
Figure 3.1: Device construction, device arrangement and beam exit
000040 000044 000048 000052 000056
000060 000064 000068
4
00004
8
8
0000
0000
0000
0000
000
000
000
00
0000
000
000
000
0
0
5
2
0000
56
56
56
56
56
56
56
6
56
6
56
56
5
00
0
0
0
0
000
1
2
4
3

Device description
Leuze electronic BPS 300i 13
3.1.2 Performance characteristics
The most important performance characteristics of the bar code positioning system:
• Positioning with submillimeter accuracy from 0 to 10,000 m
• For the control at high traverse rates of up to 10 m/s
• Simultaneous position and velocity measurement
• Working range: 50 to 170 mm; enables flexible mounting positions
• Interfaces: PROFINET fieldbus, PROFIBUS fieldbus, SSI, RS 232/RS 422, RS 485
• Binary inputs and outputs for control and process monitoring
• Configuration via webConfig tool or fieldbus
• Diagnostics via webConfig tool or optional display
• Optional model with display
• Optional model with heating for use to -35 °C
3.1.3 Accessories
Special accessories are available for the bar code positioning system. The accessories are optimally
matched to the BPS:
• Highly flexible, scratch-, smudge- and UV-resistant bar code tape
• Mounting devices for precise mounting with one screw (easy-mount)
• Modular connection technology via connection hoods with M12 connectors, spring-cage terminals or
with cable.
3.1.4 Device model with heating
The bar code positioning system is optionally available as a model with integrated heating. In this case,
heating is permanently installed ex works.
The heating consists of two parts:
• Front cover heater
• Housing heater
Features of the integrated heating:
• Extends the application range of the BPS to -35 °C
• Supply voltage 18 … 30 VDC
• BPS enabling through an internal temperature switch (start-up delay of about 30 min for 24 V DC
and minimum ambient temperature of -35 °C)
• Required conductor cross-section for the power supply: At least 0.75 mm2
Function
When the supply voltage is applied to the BPS, a temperature switch initially only supplies the heating with
current (front cover heater and housing heater). During the heating phase (around 30 min), when the
inside temperature rises above 15 °C, the temperature switch connects the BPS to the supply voltage. This
is followed by the self test and the changeover to read operation. The PWR LED lights up, showing overall
readiness for operation.
NOTICE
No self-installation of the heating!
Self-installation of the heating on-site by the user is not possible.
NOTICE
Do not use ready-made cables!
It is not possible to use ready-made cables.
The current consumption of the BPS is too high for the ready-made cables.

Device description
Leuze electronic BPS 300i 14
When the inside temperature reaches approx. 18 °C, another temperature switch turns the housing heater
off and, if necessary, back on again (if the inside temperature drops below 15 °C). This does not interrupt
the read operation.
The front cover heater remains activated until an inside temperature of 25 °C is reached. At temperatures
above this, the front cover heater switches off and, with a switching hysteresis of 3 °C, back on again at
an inside temperature below 22 °C.
3.2 Connection technology
For the electrical connection of the BPS, the following connection variants are available:
• MS 300 connection hood with M12 connectors
• MK 300 connection hood with spring-cage terminals
• Connection hood KB 301 with cable
The voltage supply (18 … 30 VDC) is connected acc. to the connection type selected.
2 freely programmable switching inputs/switching outputs for individual adaptation to the respective appli-
cation are also available here.
3.2.1 MS 300 connection hood with M12 connectors
The MS 300 connection hood features two M12 connector plugs and a Mini-B type USB socket as a
service interface for configuration and diagnostics of the BPS.
1 PWR / SW IN/OUT: M12 plug (A-coded)
2 SERVICE: Mini-B USB socket (behind protective cap)
3 HOST / BUS IN: M12 plug (B-coded), RS 232/422
4 BUS OUT: not equipped
Figure 3.2: MS 300 connection hood, connections
3.2.2 MK 300 connection hood with spring-cage terminals
The MK 300 connection hood makes it possible to connect the BPS directly and without additional connec-
tors. The MK 300 features cable bushings in which the shielding connection for the interface cable is also
located. A Mini-B type USB socket is used for service purposes and for configuration and diagnostic of the
BPS.
The integrated parameter memory for the simple replacement of the BPS is located in the
MS 300.
NOTICE
Shielding connection
The shielding connection is done via the M12 connector housing.
1
34
2

Device description
Leuze electronic BPS 300i 15
1 3x cable bushing, M16 x 1.5
2 SERVICE: Mini-B USB socket (behind protective cap)
Figure 3.3: Connection hood MK 300, connections
Cable fabrication and shielding connection
Remove approx. 78 mm of the connection cable sheathing.
15 mm of sheath of the shielded line must be freely accessible.
Lead the individual wires into the terminals according to the diagram.
1 Diameter of contact area, cable : 6 … 9.5 mm
2 Diameter of contact area, shield: 5 … 9.5 mm
Figure 3.4: Cable fabrication for connection hoods with spring-cage terminals
3.2.3 Connection hood KB 301 with cable
With connection hood KB 301, it is possible to directly connect the BPS. A Mini-B type USB socket is used
for service purposes and for configuration and diagnostic of the BPS.
The length of the connection cable is 3 m.
The integrated parameter memory for the simple replacement of the BPS is located in the
MK 300.
NOTICE
Do not use wire-end sleeves!
When fabricating cables, we recommend against using wire-end sleeves.
The shield is automatically contacted when the cable is lead into the metal screw fitting and fas-
tened when the cord grip is closed.
1
2
1 1
≈ 55 mm ≈ 8 mm≈ 15 mm
1 2

Device description
Leuze electronic BPS 300i 16
1 SERVICE: Mini-B USB socket (behind protective cap)
2 Connection cable
Figure 3.5: Connection hood KB 301-3000
3.3 Display elements
The BPS is available optionally with display, two control buttons and LEDs or with only two LEDs as indi-
cators on the device housing.
3.3.1 LED indicators
The device housing features the following multicolor LED indicators as primary display element:
•PWR
•BUS
1LED PWR
2LED BUS
3 Display
4 Control buttons
Figure 3.6: Indicators on the device housing
To connect, the system plugs (JST) at the end of the cable must be removed.
1
2
1
3 4
2

Device description
Leuze electronic BPS 300i 17
Table 3.1: Meaning of the LED indicators on the device housing
3.3.2 Display indicators
The optional display of the BPS is only used as a display element. The display has the following features:
• Monochromatic with white background lighting
• Double line, 128 x 32 pixels
• Display language: English
Two control buttons can be used to control which values appear in the display.
The background lighting is activated by pressing any control button and is automatically deactivated after
ten minutes have passed.
The display shows the content on two lines:
• The upper display line shows the selected function as an English term.
• The lower display line shows the data of the selected function.
1 Display
2 Control buttons
Figure 3.7: Display on the device housing
LED Color, state Description
LED 1
PWR
Off Device is switched off
• No supply voltage
Green, flashing Device is being initialized
• Supply voltage connected
• Initialization running
• No measurement value output
Green, continuous light Device in operation
• Initialization finished
• Measurement value output
Red, flashing Warning set
• No measurement (e.g. no bar code tape)
Orange, continuous
light
Service active
• No data on the host interface
• Configuration via USB service interface
LED 2
BUS
Off No supply voltage
Green, flashing Initialization of the host interface
• No communication
Green, continuous light Host interface active
• Communication possible
Red, flashing Communication error detected
1 2

Device description
Leuze electronic BPS 300i 18
Display functions
The following functions can be displayed and activated in the display:
• Position value
•
Position Value
• Position value in mm
Display with . as decimal separator character (e.g., + 34598.7 mm )
• Read quality
•
Quality
• 0 … 100 %
• Device status
•
BPS Info
• System OK / Warning / Error
• I/O status
Status of the inputs/outputs
•
I/O status
• IO1 In:0 / IO2 Out:0
In/Out depending on configuration, 0/1 for state of the I/O
• Transmission standard of the serial interface
• Interface
• RS 232/RS 422
• Version information
Software and hardware version of the device
•
Version
• SW: V1.3.0 HW:1
The display is controlled via the control buttons:
• –
Enter: activate or deactivate the display shift function
• –
Down: scroll through functions (downwards)
Example: Representation of the I/O status on the display
1. Press button : display flashes
2. Press button : Display changes from position value (
Position Value ) to read quality ( Quality )
3. Press button : Display changes from read quality (
Quality ) to device status ( BPS Info )
4. Press button : Display changes from device status (
BPS Info ) to I/O status
5. Press button : I/O status displayed, display stops flashing
Display during device start-up
During device start-up, a start-up display first appears which is briefly followed by the display with the
version information.
The standard display after starting up the BPS is
Position Value .
NOTICE
Laser activation by selecting Quality !
If measurement is stopped, the laser is activated by selecting
Quality .

Device description
Leuze electronic BPS 300i 19
3.4 Bar code tape
3.4.1 General information
The bar code tape is available in different variants:
• BCB bar code tape with 40 mm grid
Code128 with character set C, increasing in increments of 4 (e.g., 000004, 000008, … )
• Bar code tape BCB8 with 30 mm grid
Code128 with character set C, increasing in increments of 3 (e.g. 000003, 000006, … )
A bar code tape consists of a sequence of individual position labels in one of the two grids. Defined cut
marks are provided for cutting the BCB.
The bar code tape is delivered on a roll. A roll contains up to 200 m of BCB, with the wrapping direction
from the outside to the inside (smallest number on the outside). If more than 200 m of BCB is ordered, the
total length is divided into rolls of 200 m.
Bar code tapes with special requirements with respect to height, length and value range can be ordered
from Leuze electronic (see chapter 14.5 "Bar code tapes").
NOTICE
Value range for BCB with special requirements!
When ordering bar code tapes with special requirements, make certain that the value range contains
only values that are divisible by three (BCB8 with 30 mm grid) or four (BCB with 40 mm grid).
It may otherwise not be possible to purchase and use repair tapes.
NOTICE
Only one BCB type per system!
In a given system, use either only BCB8 with 30 mm grid or only BCB with 40 mm grid.
If different BCB types are used in one system, the BPS cannot ensure an exact position determination.
NOTICE
Configure the BPS for the used BCB type!
The used BCB type must be set in the webConfig tool with the
Tape selection parameter; see
chapter 9.3.2 "CONFIGURATION function".
On delivery, the BPS is set for BCB with a 40 mm grid.
If the BCB8 with a 30 mm grid is used, the
Tape selection must be adjusted in the BPS configuration.
If the used BCB type does not correspond to the
Tape selection configured in the BPS, exact position
determination cannot be performed by the BPS.

Device description
Leuze electronic BPS 300i 20
BCB bar code tape with 40 mm grid
1 Position label with position value
2 Cut mark
Figure 3.8: Bar code tape with 40 mm grid
The standard height of 47 mm can be adapted. Other BCB height (25 mm) and special heights on request.
Bar code tape BCB8 with 30 mm grid
1 Position label with position value
2 Cut mark
Figure 3.9: Bar code tape with 30 mm grid
The standard height of 47 mm can be adapted. Other BCB heights (25 mm and 30 mm) and special
heights on request.
With a standard bar code tape and a repair tape with 40 mm grid, the printed numerical values
are divisible by four without a remainder.
With a standard bar code tape and repair tape with 30 mm grid, the printed numerical values are
divisible by three without a remainder.
For bar code tapes with 30 mm grid, the designation BCB8 is printed in plain text in addition to
the position value.
1 2
000040 000044 000048 000052
40
BCB8 BCB8 BCB8 BCB8 BCB8
000018 000021 000024 000027 000030
1 2
30