Leviton GreenMAX R1616-1CB User manual

GreenMAX Relay Insert Panels
WARNINGS AND CAUTIONS:
• Tobeinstalledand/orusedinaccordancewithappropriateelectricalcodesandregulations.
• Ifyouarenotsureaboutanypartoftheseinstructions,consultanelectrician.
• AllrelaysmustbeinstalledonaRelayInsertPanelinaLevitonGreenMAXRelaySystemscabinet.
INSTALLATION English
PK-93681-10-02-0A-X0
Relay Installation
1.WARNING: TOAVOIDFIRE,SHOCK,ORDEATH;TURN OFF POWERATCIRCUITBREAKERORFUSEANDTESTTHATTHEPOWERISOFFBEFOREWIRING!
2. Locateanemptylocationintherelaycabinettoinstalltherelay.
NOTE: RemovethecabinetdoorandcoversasneededtoprovideaccesstothelocationintheRelayInsertPanel.
4. RemovetheBlankFillerModuleifpreviouslyinstalled.DepressthelockingtaboftheRelayInsertPanelwhileslidingtherelaymodulehorizontallyawayfromthecenterconnectorstrip.
5. OrienttherelayalignmenttabsandthemountingclipswiththeslotsintheRelayInsertPanel.
6. PressrelayagainsttheRelayInsertPanelandslidetherelayhorizontallytowardthecentertoengagetheconnectors.
WIRING:
1. Followthewiringdiagramoneachrelay.
NOTE: Lineandloadterminalsareinpairsonthetopandbottomofahorizontallymountedrelay.TheLINEconductorsshouldbeconnectedtothelowertierofterminalsandtheLOAD
ontheuppertier.
2. Replaceallcoversbeforerestoringpower.
NOTE:Toremoverelay,TURN OFF POWER anddepressthelockingtaboftheRelayInsertPanelwhileslidingtherelaymodulehorizontallyawayfromthecenterconnectorstrip.
Relay Insert Panel Installation
1. PositionRelayInsertPanelsonthelocatingtabsofthecabinetandfasteninplacewiththetwomountingscrewsprovidedatthetopofeachpanel.InstalltheuppermostRelayInsert
Panelrst.
2. Plugtheribboncableandtheneutraljumperintothedesignatedconnectorsofthepanelmounteddirectlyabovetheonebeinginstalled.ThismaybeaCommandModuleoranInsert
Paneldependingonposition.TheuppermostNeutraljumpermustbeextendedtomakeaconnectionwiththePowerSupplyneutralandthepanelfeed.
NOTE:Relaylineandloadterminalsaresuitableforwiresizes#6to#14AWGcopperwire(solidorstranded).Strandedwireshouldbetightlytwistedbeforeinsertionintoterminal.
4. ConnectLineandLoadtotherelaysaccordingtothepanelscheduleprovidedinthedocumentpackage.
5. Totestcircuit,turncircuitbreakerOFF,usethemanualactuatorhandletoturntherelaytotheClosedorONpositionandthenturnthecircuitbreakerON.Thispreventsdamagetothe
relayifthecircuitisshorted.
6. Individualrelayscanberelocatedoraddedasspaceallows.
Relay
RelayInsertPanel
MountingScrewHoles
Space
Space
Space
Space
Engage
LocatingTabs
RelayAlignmentTabs
Center
Spline
RelaySystem
Cabinet
8Relaysizeshown
RelayInsert
Panel

Cat. No. R1616-1DS
RelayQuantity: 16
Cat. No. R1616-1TS
RelayQuantity: 16
Cat. No. R1616-2TS
RelayQuantity: 16
Cat. No. R0800-000
RelayQuantity: 0
Cat. No. R1600-000
RelayQuantity: 0
Cat. No. R1616-1TB
RelayQuantity: 16
Cat. No. R1616-2TB
RelayQuantity: 16
Cat. No. R1616-1CS
RelayQuantity: 16
Cat. No. R1616-2CS
RelayQuantity: 16
Cat. No. R1616-1CB
RelayQuantity: 16
Cat. No. R1616-2CB
RelayQuantity: 16
PK-93681-10-02-0A-X0©2010LevitonMfg.Co.,Inc.
RelayTypeandRatings:
Cat.No:RELAY-2CB
DoublePole,ReturntoClosedLatchingRelay
208/240VAC,20ATungstenHalogenIncandescent
208/240/480VAC,30AMagneticBallast
600VAC,20AMagneticBallast
208/240VAC1HpMotor
WireRange#14-#6AWGCopper,Torque16in.-lbs.
RelayTypeandRatings:
Cat.No:RELAY-2CS
DoublePole,ReturntoClosedLatchingRelaywithSensing
208/240VAC,20ATungstenHalogenIncandescent
208/240/480VAC,30AMagneticBallast
600VAC,20AMagneticBallast
208/240VAC1HpMotor
WireRange#14-#6AWGCopper,Torque16in.-lbs.
RelayTypeandRatings:
Cat.No:RELAY-2TB
DoublePole,LatchingRelay
208/240VAC,20ATungstenHalogenIncandescent
208/240/480VAC,30AMagneticBallast
600VAC,20AMagneticBallast
208/240VAC1HpMotor
WireRange#14-#6AWGCopper,Torque16in.-lbs.
RelayTypeandRatings:
Cat.No:RELAY-2TS
DoublePole,LatchingRelaywithSensing
208/240VAC,20ATungstenHalogenIncandescent
208/240/480VAC,30AMagneticBallast
600VAC,20AMagneticBallast
208/240VAC1HpMotor
WireRange#14-#6AWGCopper,Torque16in.-lbs.
RelayTypeandRatings:
Cat.No:RELAY-1CB
SinglePole,ReturntoClosedLatchingRelay
24-277VAC,20ATungstenHalogenIncandescent
24-277VAC,30AMagneticBallast
347VAC,20AMagneticBallast
120VAC1/2HpMotor-277VAC1HpMotor-240VAC1HpMotor
WireRange#14-#6AWGCopper,Torque16in.-lbs.
22,000ASCCRratingat277VAC
RelayTypeandRatings:
Cat.No:RELAY-1CS
SinglePole,ReturntoClosedLatchingRelaywithSensing
24-277VAC,20ATungstenHalogenIncandescent
24-277VAC,30AMagneticBallast
347VAC,20AMagneticBallast
120VAC1/2HpMotor-277VAC1HpMotor-240VAC1HpMotor
WireRange#14-#6AWGCopper,Torque16in.-lbs.
22,000ASCCRratingat277VAC
RelayTypeandRatings:
Cat.No:RELAY-1TB
SinglePole,LatchingRelay
24-277VAC,20ATungstenHalogenIncandescent
24-277VAC,30AMagneticBallast
347VAC,20AMagneticBallast
120VAC1/2HpMotor-277VAC1HpMotor-240VAC1HpMotor
WireRange#14-#6AWGCopper,Torque16in.-lbs.
22,000ASCCRratingat277VA
RelayTypeandRatings:
Cat.No:RELAY-1TS
SinglePole,LatchingRelaywithSensing
24-277VAC,20ATungstenHalogenIncandescent
24-277VAC,30AMagneticBallast
347VAC,20AMagneticBallast
120VAC1/2HpMotor-277VAC1HpMotor-240VAC1HpMotor
WireRange#14-#6AWGCopper,Torque16in.-lbs.
22,000ASCCRratingat277VAC
RelayTypeandRatings:
Cat.No:RELAY-1DS
SinglePole,DimmingandSensingLatchingRelay
24-277VAC,30A0-10VDimmingFluorescent
WireRange#14-#6AWGCopper,Torque16in.-lbs.
ControlWireRange:#18-12AWGCopper,Torque14in.-lbs.
22,000ASCCRratingat277VAC
LIMITED 10 YEAR WARRANTY AND EXCLUSIONS
Leviton warrants to the original consumer purchaser and not for the benet of anyone else that this product at the time of its sale by Leviton is free of defects in materials and workmanship under normal and proper use for ten years from the purchase date. Leviton’s
only obligation is to correct such defects by repair or replacement, at its option, if within such ten year period the product is returned prepaid, with proof of purchase date, and a description of the problem to Leviton Mfg. Co., Inc. 201 North Service Road, Melville,
N.Y. 11747, U.S.A.This warranty excludes and there is disclaimed liability for labor for removal of this product or reinstallation.This warranty is void if this product is installed improperly or in an improper environment, overloaded, misused, opened, abused, or altered in
any manner, or is not used under normal operating conditions or not in accordance with any labels or instructions. There are no other or implied warranties of any kind, including merchantability and fitness for a particular purpose, but if any implied warranty is
requiredby theapplicablejurisdiction,the durationof anysuch impliedwarranty,including merchantabilityand tnessfor aparticularpurpose,is limited toten years.Leviton is not liable for incidental, indirect, special, or consequential damages, including without
limitation, damage to, or loss of use of, any equipment, lost sales or profits or delay or failure to perform this warranty obligation.The remedies provided herein are the exclusive remedies under this warranty, whether based on contract, tort or otherwise.
For Technical Assistance Call: 1-800-824-3005 (U.S.A. Only) www.leviton.com