Leviton GreenMAX R1616-1CB User manual
GreenMAX Relay Insert Panels
WARNINGS AND CAUTIONS:
• Tobeinstalledand/orusedinaccordancewithappropriateelectricalcodesandregulations.
• Ifyouarenotsureaboutanypartoftheseinstructions,consultanelectrician.
• AllrelaysmustbeinstalledonaRelayInsertPanelinaLevitonGreenMAXRelaySystemscabinet.
INSTALLATION English
PK-93681-10-02-0A-X0
Relay Installation
1.WARNING: TOAVOIDFIRE,SHOCK,ORDEATH;TURN OFF POWERATCIRCUITBREAKERORFUSEANDTESTTHATTHEPOWERISOFFBEFOREWIRING!
2. Locateanemptylocationintherelaycabinettoinstalltherelay.
NOTE: RemovethecabinetdoorandcoversasneededtoprovideaccesstothelocationintheRelayInsertPanel.
4. RemovetheBlankFillerModuleifpreviouslyinstalled.DepressthelockingtaboftheRelayInsertPanelwhileslidingtherelaymodulehorizontallyawayfromthecenterconnectorstrip.
5. OrienttherelayalignmenttabsandthemountingclipswiththeslotsintheRelayInsertPanel.
6. PressrelayagainsttheRelayInsertPanelandslidetherelayhorizontallytowardthecentertoengagetheconnectors.
WIRING:
1. Followthewiringdiagramoneachrelay.
NOTE: Lineandloadterminalsareinpairsonthetopandbottomofahorizontallymountedrelay.TheLINEconductorsshouldbeconnectedtothelowertierofterminalsandtheLOAD
ontheuppertier.
2. Replaceallcoversbeforerestoringpower.
NOTE:Toremoverelay,TURN OFF POWER anddepressthelockingtaboftheRelayInsertPanelwhileslidingtherelaymodulehorizontallyawayfromthecenterconnectorstrip.
Relay Insert Panel Installation
1. PositionRelayInsertPanelsonthelocatingtabsofthecabinetandfasteninplacewiththetwomountingscrewsprovidedatthetopofeachpanel.InstalltheuppermostRelayInsert
Panelrst.
2. Plugtheribboncableandtheneutraljumperintothedesignatedconnectorsofthepanelmounteddirectlyabovetheonebeinginstalled.ThismaybeaCommandModuleoranInsert
Paneldependingonposition.TheuppermostNeutraljumpermustbeextendedtomakeaconnectionwiththePowerSupplyneutralandthepanelfeed.
NOTE:Relaylineandloadterminalsaresuitableforwiresizes#6to#14AWGcopperwire(solidorstranded).Strandedwireshouldbetightlytwistedbeforeinsertionintoterminal.
4. ConnectLineandLoadtotherelaysaccordingtothepanelscheduleprovidedinthedocumentpackage.
5. Totestcircuit,turncircuitbreakerOFF,usethemanualactuatorhandletoturntherelaytotheClosedorONpositionandthenturnthecircuitbreakerON.Thispreventsdamagetothe
relayifthecircuitisshorted.
6. Individualrelayscanberelocatedoraddedasspaceallows.
Relay
RelayInsertPanel
MountingScrewHoles
Space
Space
Space
Space
Engage
LocatingTabs
RelayAlignmentTabs
Center
Spline
RelaySystem
Cabinet
8Relaysizeshown
RelayInsert
Panel
Cat. No. R1616-1DS
RelayQuantity: 16
Cat. No. R1616-1TS
RelayQuantity: 16
Cat. No. R1616-2TS
RelayQuantity: 16
Cat. No. R0800-000
RelayQuantity: 0
Cat. No. R1600-000
RelayQuantity: 0
Cat. No. R1616-1TB
RelayQuantity: 16
Cat. No. R1616-2TB
RelayQuantity: 16
Cat. No. R1616-1CS
RelayQuantity: 16
Cat. No. R1616-2CS
RelayQuantity: 16
Cat. No. R1616-1CB
RelayQuantity: 16
Cat. No. R1616-2CB
RelayQuantity: 16
PK-93681-10-02-0A-X0©2010LevitonMfg.Co.,Inc.
RelayTypeandRatings:
Cat.No:RELAY-2CB
DoublePole,ReturntoClosedLatchingRelay
208/240VAC,20ATungstenHalogenIncandescent
208/240/480VAC,30AMagneticBallast
600VAC,20AMagneticBallast
208/240VAC1HpMotor
WireRange#14-#6AWGCopper,Torque16in.-lbs.
RelayTypeandRatings:
Cat.No:RELAY-2CS
DoublePole,ReturntoClosedLatchingRelaywithSensing
208/240VAC,20ATungstenHalogenIncandescent
208/240/480VAC,30AMagneticBallast
600VAC,20AMagneticBallast
208/240VAC1HpMotor
WireRange#14-#6AWGCopper,Torque16in.-lbs.
RelayTypeandRatings:
Cat.No:RELAY-2TB
DoublePole,LatchingRelay
208/240VAC,20ATungstenHalogenIncandescent
208/240/480VAC,30AMagneticBallast
600VAC,20AMagneticBallast
208/240VAC1HpMotor
WireRange#14-#6AWGCopper,Torque16in.-lbs.
RelayTypeandRatings:
Cat.No:RELAY-2TS
DoublePole,LatchingRelaywithSensing
208/240VAC,20ATungstenHalogenIncandescent
208/240/480VAC,30AMagneticBallast
600VAC,20AMagneticBallast
208/240VAC1HpMotor
WireRange#14-#6AWGCopper,Torque16in.-lbs.
RelayTypeandRatings:
Cat.No:RELAY-1CB
SinglePole,ReturntoClosedLatchingRelay
24-277VAC,20ATungstenHalogenIncandescent
24-277VAC,30AMagneticBallast
347VAC,20AMagneticBallast
120VAC1/2HpMotor-277VAC1HpMotor-240VAC1HpMotor
WireRange#14-#6AWGCopper,Torque16in.-lbs.
22,000ASCCRratingat277VAC
RelayTypeandRatings:
Cat.No:RELAY-1CS
SinglePole,ReturntoClosedLatchingRelaywithSensing
24-277VAC,20ATungstenHalogenIncandescent
24-277VAC,30AMagneticBallast
347VAC,20AMagneticBallast
120VAC1/2HpMotor-277VAC1HpMotor-240VAC1HpMotor
WireRange#14-#6AWGCopper,Torque16in.-lbs.
22,000ASCCRratingat277VAC
RelayTypeandRatings:
Cat.No:RELAY-1TB
SinglePole,LatchingRelay
24-277VAC,20ATungstenHalogenIncandescent
24-277VAC,30AMagneticBallast
347VAC,20AMagneticBallast
120VAC1/2HpMotor-277VAC1HpMotor-240VAC1HpMotor
WireRange#14-#6AWGCopper,Torque16in.-lbs.
22,000ASCCRratingat277VA
RelayTypeandRatings:
Cat.No:RELAY-1TS
SinglePole,LatchingRelaywithSensing
24-277VAC,20ATungstenHalogenIncandescent
24-277VAC,30AMagneticBallast
347VAC,20AMagneticBallast
120VAC1/2HpMotor-277VAC1HpMotor-240VAC1HpMotor
WireRange#14-#6AWGCopper,Torque16in.-lbs.
22,000ASCCRratingat277VAC
RelayTypeandRatings:
Cat.No:RELAY-1DS
SinglePole,DimmingandSensingLatchingRelay
24-277VAC,30A0-10VDimmingFluorescent
WireRange#14-#6AWGCopper,Torque16in.-lbs.
ControlWireRange:#18-12AWGCopper,Torque14in.-lbs.
22,000ASCCRratingat277VAC
LIMITED 10 YEAR WARRANTY AND EXCLUSIONS
Leviton warrants to the original consumer purchaser and not for the benet of anyone else that this product at the time of its sale by Leviton is free of defects in materials and workmanship under normal and proper use for ten years from the purchase date. Leviton’s
only obligation is to correct such defects by repair or replacement, at its option, if within such ten year period the product is returned prepaid, with proof of purchase date, and a description of the problem to Leviton Mfg. Co., Inc. 201 North Service Road, Melville,
N.Y. 11747, U.S.A.This warranty excludes and there is disclaimed liability for labor for removal of this product or reinstallation.This warranty is void if this product is installed improperly or in an improper environment, overloaded, misused, opened, abused, or altered in
any manner, or is not used under normal operating conditions or not in accordance with any labels or instructions. There are no other or implied warranties of any kind, including merchantability and fitness for a particular purpose, but if any implied warranty is
requiredby theapplicablejurisdiction,the durationof anysuch impliedwarranty,including merchantabilityand tnessfor aparticularpurpose,is limited toten years.Leviton is not liable for incidental, indirect, special, or consequential damages, including without
limitation, damage to, or loss of use of, any equipment, lost sales or profits or delay or failure to perform this warranty obligation.The remedies provided herein are the exclusive remedies under this warranty, whether based on contract, tort or otherwise.
For Technical Assistance Call: 1-800-824-3005 (U.S.A. Only) www.leviton.com
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